Endres+Hauser Liquiline System CA80PH Operating instructions

Products Solutions Services

BA01416C/07/EN/01.15

71287170

Valid as of:

Softwareversion 01.05.03

Operating Instructions

Liquiline System CA80PH

Molybdenum blue method

Endress+Hauser

Liquiline System CA80PH

Table of contents

1 Document information . . . . . . . 5

1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Documentation . . . . . . . . . . . . . . . . . . . . . 6

2 Basic safety instructions . . . . . . 7

2.1 Requirements for personnel . . . . . . . . . . . 7

2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Occupational safety . . . . . . . . . . . . . . . . . . 7

2.4 Operational safety . . . . . . . . . . . . . . . . . . . 8

2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . 8

3 Device description . . . . . . . . . . . 9

3.1 Device design . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Measuring system . . . . . . . . . . . . . . . . . . 10

3.3 Device architecture . . . . . . . . . . . . . . . . . 14

4 Incoming acceptance and

product identification . . . . . . . 16

4.1 Incoming acceptance . . . . . . . . . . . . . . . . 16

4.2 Product identification . . . . . . . . . . . . . . . 17

4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . 17

4.4 Certificates and approvals . . . . . . . . . . . 17

5 Installation . . . . . . . . . . . . . . . . 18

5.1 Installation conditions . . . . . . . . . . . . . . 19

5.2 Post-installation check . . . . . . . . . . . . . . 26

6 Electrical connection . . . . . . . . 27

6.1 Connection conditions . . . . . . . . . . . . . . 27

6.2 Connecting the analyzer . . . . . . . . . . . . . 29

6.3 Connecting sample preparation . . . . . . . 32

6.4 Connection compartment in the controller

housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.5 Connecting the sensors . . . . . . . . . . . . . . 37

6.6 Optional sensor inputs, current outputs and

relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.7 Connecting communication . . . . . . . . . . 42

6.8 Hardware settings . . . . . . . . . . . . . . . . . . 45

6.9 Guaranteeing the degree of protection . 46

6.10 Post-connection check . . . . . . . . . . . . . . 47

7 System integration. . . . . . . . . . 48

7.1 Web server . . . . . . . . . . . . . . . . . . . . . . . . 48

7.2 Service interface . . . . . . . . . . . . . . . . . . . . 50

7.3 Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . 51

8 Operation options . . . . . . . . . . 52

8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.2 Access to the operating menu via the local

display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.3 Access to the operating menu via the Web

browser . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.4 Configuration options . . . . . . . . . . . . . . . 56

9 Commissioning . . . . . . . . . . . . . 59

9.1 Function check . . . . . . . . . . . . . . . . . . . . . 59

9.2 Switching on the measuring device . . . . 59

9.3 Setting the operating language . . . . . . . 59

9.4 Configuring the measuring device . . . . . 60

9.5 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 69

10 Operation. . . . . . . . . . . . . . . . . . 70

10.1 General settings . . . . . . . . . . . . . . . . . . . . 70

10.2 Analyzer . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

10.3 Sample preparation . . . . . . . . . . . . . . . . . 91

10.4 Current inputs . . . . . . . . . . . . . . . . . . . . . . 95

10.5 Binary inputs and outputs . . . . . . . . . . . . 96

10.6 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . 104

10.7 Additional functions . . . . . . . . . . . . . . . 113

Liquiline System CA80PH

4

11 Diagnostics and

troubleshooting . . . . . . . . . . . 139

11.1 General troubleshooting . . . . . . . . . . . 139

11.2 Diagnostic information on local

display . . . . . . . . . . . . . . . . . . . . . . . . . . 141

11.3 Diagnostic information via web

browser . . . . . . . . . . . . . . . . . . . . . . . . . 141

11.4 Diagnostic information via fieldbus . . 141

11.5 Adjusting diagnostic information . . . . 141

11.6 Overview of diagnostic information . . 144

11.7 Pending diagnostic messages . . . . . . . 153

11.8 Diagnostics list . . . . . . . . . . . . . . . . . . . 153

11.9 Logbooks . . . . . . . . . . . . . . . . . . . . . . . . 154

11.10 System information . . . . . . . . . . . . . . . 159

11.11 Sensor information . . . . . . . . . . . . . . . 161

11.12 Simulation . . . . . . . . . . . . . . . . . . . . . . 162

11.13 Systemtest . . . . . . . . . . . . . . . . . . . . . . 163

11.14 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

11.15 Operating time information . . . . . . . . 164

11.16 Firmware history . . . . . . . . . . . . . . . . . 165

12 Maintenance. . . . . . . . . . . . . . 166

12.1 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 167

12.2 Replacing reagents, standard and cleaning

agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

12.3 Zero point calibration . . . . . . . . . . . . . . 170

12.4 Changing the hose . . . . . . . . . . . . . . . . 171

12.5 Changing the filter mats . . . . . . . . . . . 172

12.6 Changing the dispensers . . . . . . . . . . . 172

12.7 Changing the liquid manager . . . . . . . 174

12.8 Decommissioning . . . . . . . . . . . . . . . . . 175

13 Repair. . . . . . . . . . . . . . . . . . . . 176

13.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . 176

13.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

13.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 180

14 Accessories . . . . . . . . . . . . . . . 181

14.1 Sample preparation . . . . . . . . . . . . . . . . 181

14.2 Consumables for CA80PH . . . . . . . . . . 181

14.3 Maintenance kit CAV800 . . . . . . . . . . . 182

14.4 Cleaner for hoses CY820 . . . . . . . . . . . . 182

14.5 Upgrade kits CAZ800 . . . . . . . . . . . . . . 183

14.6 Measuring cable . . . . . . . . . . . . . . . . . . . 183

14.7 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 184

14.8 Additional functionality . . . . . . . . . . . . 189

14.9 Software . . . . . . . . . . . . . . . . . . . . . . . . . 191

14.10 Other accessories . . . . . . . . . . . . . . . . . 191

15 Technical data . . . . . . . . . . . . 192

15.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

15.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

15.3 Current outputs, active . . . . . . . . . . . . . 194

15.4 Relay outputs . . . . . . . . . . . . . . . . . . . . . 195

15.5 Protocol-specific data . . . . . . . . . . . . . . 196

15.6 Power supply . . . . . . . . . . . . . . . . . . . . . 198

15.7 Performance characteristics . . . . . . . . . 199

15.8 Environment . . . . . . . . . . . . . . . . . . . . . . 200

15.9 Process . . . . . . . . . . . . . . . . . . . . . . . . . . 201

15.10 Mechanical construction . . . . . . . . . . . 201

Index . . . . . . . . . . . . . . . . . . . . 203

Liquiline System CA80PH Document information

Endress+Hauser 5

1 Document information

1.1 Warnings

The structure, signal words and color coding of the warning information comply with the

specifications of ANSI Z535.6 ("Product safety information in product manuals, instructions and

other collateral materials").

1.2 Symbols used

Safety message structure Meaning

DANGER

!

Cause (/consequences)

Consequences if safety

message is not heeded

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the situation will result in a fatal or serious

injury.

WARNING

!

Cause (/consequences)

Consequences if safety

message is not heeded

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the situation can result in a fatal or serious

injury.

CAUTION

!

Cause (/consequences)

Consequences if safety

message is not heeded

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or medium

injury.

NOTICE

Cause/situation

Consequences if safety

message is not heeded

‣Action/note

This symbol alerts you to situations that can result in damage

to property and equipment.

Additional information, tips

Permitted or recommended

Forbidden or not recommended

Document information Liquiline System CA80PH

6Endress+Hauser

1.3 Documentation

The following instructions complement these Operating Instructions and are available on the

product pages on the internet:

• Brief Operating Instructions Liquiline System CA80PH, KA01186C

• Operating Instructions Memosens, BA01245C

– Software description for Memosens inputs

– Calibration of Memosens sensors

– Sensor-specific diagnostics and troubleshooting

• Guidelines for communication via fieldbus and web server

– Modbus, SD01189C

– Web server, SD01190C

– EtherNet/IP, SD01293C

Liquiline System CA80PH Basic safety instructions

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2 Basic safety instructions

2.1 Requirements for personnel

‣Installation, commissioning, operation and maintenance of the measuring system must only

be carried out by specially trained technical personnel.

‣Trained personnel must be authorized for the specified activities by the system operator.

‣Electrical connection must only be carried out by a certified electrician.

‣Technical personnel must have read and understood these Operating Instructions and must

adhere to them.

‣Measuring point faults may only be rectified by authorized and specially trained personnel.

Repairs not described in the enclosed Operating Instructions may only be carried out

directly at the manufacturer’s or by the service organization.

2.2 Designated use

Liquiline System CA80PH is a wet-chemical analyzer for the almost continuous determination

of the concentration of orthophosphate in liquid media.

The analyzer is designed for use in the following applications:

• Monitoring and optimization of the cleaning capacity of municipal and industrial wastewater

treatment plants

• Monitoring and optimization of activated sludge basins

• Monitoring of the wastewater treatment plant outlet for documentation purposes

• Control of precipitant dosage

• Monitoring of cooling water circuits

Any other use than the one described here compromises the safety of persons and the entire

measuring system and is not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Occupational safety

As the user, you are responsible for complying with the following safety conditions:

• Installation instructions

• Local prevailing standards and regulations.

Electromagnetic compatibility

The product has been tested for electromagnetic compatibility in accordance with the applicable

European standards for industrial applications.

The electromagnetic compatibility indicated only applies to a product that has been connected

in accordance with the instructions in these

Operating Instructions.

Basic safety instructions Liquiline System CA80PH

8Endress+Hauser

2.4 Operational safety

‣Before commissioning the entire measuring point, check all the connections. Ensure that

electrical cables and hose connections are not damaged.

‣Do not operate damaged products and secure them against unintentional commissioning.

Mark the damaged product as being defective.

‣If faults can not be rectified, the products must be taken out of service and secured against

unintentional commissioning.

CAUTION

!

Analyzer in operation during maintenance activities

Risk of injury due to medium, reagents or cleaning agents

‣Before hoses are released make sure that no action, such as the pumping of sample, is

currently running or is due to start soon.

‣Wear protective clothing, goggles and gloves or take other suitable measures to protect

yourself.

2.5 Product safety

2.5.1 State of the art

The product is designed to meet state-of-the-art safety requirements, has been tested and left

the factory in a condition in which it is safe to operate.

Relevant regulations and European standards have been observed.

Equipment connected to the analyzer shall be in compliance with the relevant safety standards.

2.5.2 IT security

We only provide a warranty if the device is installed and used as described in the Operating

Instructions. The device is equipped with security mechanisms to protect it against any

inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide

additional protection for the device and device data transfer must be implemented by the

operators themselves.

Liquiline System CA80PH Device description

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3Device description

3.1 Device design

a0022320

Fig. 1: Example of Liquiline System CA80 with cooling module

1

2

3

4

5

6

7

Collecting vessel (optional)

Window

Air vent for cooling

Bottle tray for reagents, cleaner and standard

Reagent insulation box (optional)

Photometer

Controller

Device description Liquiline System CA80PH

10 Endress+Hauser

3.2 Measuring system

A complete measuring system consists of:

• Liquiline System CA80PH analyzer in the configuration ordered

• Reagents, cleaners and standard solutions (to be ordered separately)

• Liquiline System CAT8x0 sample conditioning (optional)

a0023120

Fig. 2: Measuring system with Liquiline System CAT810

a0023080

Fig. 3: Measuring system with Liquiline System CAT810 and

cleaning valve

1Overflow 1Overflow

2 Liquiline System CA80 2 Liquiline System CA80

3 Collecting vessel overflow 3 Collecting vessel overflow

4Sample 4Sample

5 Pressurized sample 5 Cleaning valve

6 Filter unit 6 Pressurized sample

7 Filter unit

8 Rinse connection (compressed air or water)

Liquiline System CA80PH Device description

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a0021106

Fig. 4: Measuring system with Liquiline System CAT820

a0021105

Fig. 5: Measuring system with Liquiline System CAT860

1

2

3

4

5

6

7

Pump

Liquiline System CA80

Collecting vessel

Collecting vessel overflow

Sample

Filter (ceramic)

Medium

1

2

3

4

5

6

7

8

9

Pump

Valve

Liquiline System CA80

Sample

Valve

Compressed air

Cleaning solution

Filter (ceramic)

Medium

Device description Liquiline System CA80PH

12 Endress+Hauser

a0021111

Fig. 6: Measuring system with two Liquiline System CAT820 units

1

2

3

4

5

6

Filter (ceramic)

Pump

Liquiline System CA80

Sample

Valve

Medium

12 3

4

5

6

Liquiline System CA80PH Device description

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a0021104

Fig. 7: Measuring system with Liquiline System CA80, Liquiline System CAT820 and a second analyzer

1

2

3

4

Backflushing with compressed air (optional)

Valve (optional)

Pump

Liquiline System CA80

5

6

7

8

9

Sample

Second analyzer

Sample to second analyzer

Filter (ceramic)

Medium

1234

5

6

7

8

9

Device description Liquiline System CA80PH

14 Endress+Hauser

3.3 Device architecture

3.3.1 Slot and port assignment

The electronic configuration follows a modular concept:

• Several slots are available for electronics modules. These are referred to as "slots".

• These slots are numbered consecutively in the housing. Slots 0 and 1 are always reserved for

the basic module.

Slot 2 is the analyzer interface module if no other modules are present.

• Each electronics module has one or more inputs and outputs or relays. Here they are all

collectively known as "ports".

• Ports are consecutively numbered per electronics module and are recognized automatically by

the software.

a0021498-de

Fig. 8: Slot and port assignment of hardware and on-screen display

Liquiline System CA80PH Device description

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• The outputs and relays are named after their function, e.g. "Current output", and are displayed

in ascending order with the slot and port numbers

Example, å8:

– "Current output 2:1" shown on the display means:

Slot 2 (e.g. AOR module) : port 1 (current output 1 of the AOR module)

• Inputs are assigned to measuring channels in ascending order "Slot:Port number"

Example:

– "SP1: Ortho-P" shown on the display means:

Sampling point SP1 is assigned to analyzer measuring channel 1.

– "CH1: 1:1 pH glass" shown on the display for sensors means:

Channel 1 (CH1) is slot 1 (basic module) : port 1 (input 1) and a pH glass sensor is

connected to the port

3.3.2 Terminal diagram

The unique terminal name (for sensors) is derived from the following:

Slot No. : Port No. : Terminal

Example, NO contact of a relay:

Device with 4 inputs for digital sensors, 4 current outputs and 4 relays

• Basic module BASE-E (contains 2 sensor inputs, 2 current outputs)

• Module 2DS (2 sensor inputs)

• Module 2AO (2 current outputs)

•Module 4R (4 relays)

a0015979

Fig. 9: Creating a terminal diagram taking the example of the NO contact (terminal 41) of a relay

Incoming acceptance and product identification Liquiline System CA80PH

16 Endress+Hauser

4 Incoming acceptance and product identification

4.1 Incoming acceptance

1. Make sure the packaging is undamaged.

Inform the supplier about any damage to the packaging.

Keep the damaged packaging until the matter has been settled.

2. Make sure the contents are undamaged.

Inform the supplier about damage to the contents.

Keep the damaged products until the matter has been settled.

3. Check that the delivery is complete and nothing is missing.

Compare the scope of delivery against the delivery papers and your order.

4. Pack the product in such a way as to protect it reliably against impact and moisture for

storage and transportation.

The original packaging offers the best protection.

Keep to the approved ambient conditions (see "Technical data").

If you have any questions, contact your supplier or your local sales center.

NOTICE

Incorrect transportation can damage the analyzer

‣Always use a lifting truck or a fork-lift to transport the analyzer.

Liquiline System CA80PH Incoming acceptance and product identification

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4.2 Product identification

4.2.1 Nameplate

Nameplates can be found:

• On the inside of the door on the bottom right, or on the front in the bottom right-hand corner.

• On the packaging (adhesive label, portrait format)

The nameplate provides you with the following information on your device:

• Manufacturer ID

•Order code

• Extended order code

• Serial number

•Firmware version

• Input and output variables

• Measuring range

•Environment

• Activation codes

• Safety notices and warnings

Compare the data on the nameplate with your order.

4.2.2 Identifying the product

The order code and serial number of your device can be found in the following locations:

• On the nameplate

• In the delivery papers

To establish your device version, enter the order code from the nameplate in the search

field at the following address:

www.endress.com/order-ident

4.3 Scope of delivery

The scope of delivery comprises:

• 1 analyzer in the version ordered and optional hardware

• 1 Brief Operating Instructions (hard copy)

• 1 Maintenance Manual

• Optional accessories

If you have any questions, contact your supplier or your local sales center.

4.4 Certificates and approvals

Declaration of Conformity

The product meets the requirements of the harmonized European standards.

As such, it complies with the legal specifications of the EC directives.

The manufacturer confirms successful testing of the product by affixing to it the 4 mark.

Installation Liquiline System CA80PH

18 Endress+Hauser

5Installation

CAUTION

!

Incorrect transportation or installation can cause injury and damage the device

‣Always use a lifting truck or a fork-lift to transport the analyzer. Two people are needed for

the installation.

‣Lift the device by the recessed grips.

‣In the case of the version with the analyzer stand, make sure that the housing is fixed to the

floor.

‣Check that the analyzer is fully hooked into the wall holder unit at the top and bottom and

secure the analyzer to the upper wall holder unit using the securing screw.

Liquiline System CA80PH Installation

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5.1 Installation conditions

5.1.1 Dimensions

a0020696

Fig. 10: Liquiline System CA80 without/with base, dimensions in mm (inch)

Installation Liquiline System CA80PH

20 Endress+Hauser

5.1.2 Holder unit

Mounting materials for securing the device to the wall (screws, wall plugs) are not included

in the delivery and must be provided by the client.

a0021955

Fig. 11: Holder unit dimensions. Engineering unit mm (in).

a0021967

Fig. 12: Securing the holder unit on the housing

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Endres+Hauser Liquiline System CA80PH Operating instructions

Endres+Hauser Liquiline System CA80PH Operating instructions

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