Eaton Power Xpert Gateway 200E User & Installation Manual

User & Installation Manual IM02603001E

Power Xpert Gateway 200E

Rev. 5.03:3835 May 2012

Disclaimers:

All information, illustrations and specifications in this manual

are based on the latest information available at the time of

publishing. The illustrations used in this manual are intended as

representative reference views only. Moreover, because of our

continuous product improvement policy, we may modify

information, illustrations, and / or specifications to explain and /

or exemplify a product, service or maintenance improvement.

We reserve the right to make any change at any time.

Power Xpert, PowerChain Management, Eaton Electrical

trademark and Eaton Electrical (EMBLEM) are federally

registered trademarks of Eaton Corporation in the U.S. and other

countries.

Please note that the screen shots shown in this manual are

typical for the firmware that was current at the time this manual

was published. Screens shown on your system may differ.

Current versions of this manual are available at

www.eaton.com/pxg.

Interactive Manual:

This manual has many hot links that allow you to immediately

proceed to an item being referenced. If an item, like this

sentence, has bold blue text then it is a hot link. Just click

on the hot link and the referenced item will appear. To return

from the referenced item to the hot link, just click on the

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No part of this publication may be reproduced or used in any

form by any means - graphic, electronic or mechanical,

including photocopying, recording, taping, or information

storage and retrieval systems – without the written permission

of Eaton Corporation.

Product Registration

Please Register Your Product

By registering your product you’re registering for the warranty in

addition to receiving important update information.

You can register your product in one of two ways:

1. Go online to www.eaton.com/pxg and click on Product

Registration under Related Links.

2. Fill out the product registration information below and fax this

page to 919-431-6240.

Product:_______________________________________________________

Product Model or Version Number: _____________________________

Product Serial or License Number: ______________________________

Company:_____________________________________________________

Your Name: ___________________________________________________

Address 1: ____________________________________________________

Address 2: ____________________________________________________

City: __________________________________ State: _____ Zip:________

Email: ________________________________________________________

Today’s Date: __________________________________________________

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Eaton GO Number (if known) ___________________________________

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835iv

This Page Intentionally Left Blank

TABLE OF CONTENTS

vEATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Table of Contents

1 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Technical Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

MAC Address for PXG200E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Serial Number for PXG200E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Wire Sizes for PXG200E Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

COM1 Connection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PXG200E Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PXG200E CD-ROM Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Requirements for PXG200E Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Eaton Power Xpert Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Power Monitoring in a Networked World . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Easy Integration into Multi-Protocol Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 PXG200E Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Layout of PXG200E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 PXG200E Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Supported Downstream Networks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

INCOM Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Modbus RTU Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Supported Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Accessing Device Data from the Ethernet LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Connecting a PXG200E to the Ethernet LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Viewing Device Data Using a Web Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Home Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Buses Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Device Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Accessing the PXG200E on the Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Configuring the PXG200E via the USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Configuration of Downstream Devices from the LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PXG Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Trend Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Interval Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Device Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Device Configuration Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Security. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Secure Web Browsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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TABLE OF CONTENTS

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835vi

Access Control / Trusted Host List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Modbus TCP Enable / Modbus TCP Write Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6 Installation of PXG200E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Mounting Bracket Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Grounding the PXG200E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

COM1 Connection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7 Accessing the PXG200E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Using a USB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Using an Ethernet LAN Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8 PXG200E Configuration Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Accessing the PXG200E Configuration Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

PXG200E Configuration Web Page Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Common PXG200E Configuration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Saving Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Viewing Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Discarding Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Configuration of Downstream Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

INCOM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

COM1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

BACnet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Adding Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Mains, Buses and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Recommended Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Adding a New Main - Step-By-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Adding a New Bus - Step-By-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Adding Additional Devices to an Existing Bus

- Step-By-Step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Edit Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Accessing the Edit Parameters Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Delete Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Configuring Modbus TCP Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Configuration of Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

User Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Admin Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Saving the Entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

IP Address Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Automatically Obtain IPv4 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Manually Enter IPv4 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Manually Enter IPv6 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

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viiEATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Remote Reboot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Save and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Saving the Configuration - FireFox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Saving the Configuration - Internet Explorer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Access Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Time Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

9 Device Configuration Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Native Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Pulse Counting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Saving the Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

10 PXG200E Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Accessing PXG200E Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Accessing the PXG200E Home Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Accessing the PXG200E Main Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Accessing the PXG200E Bus Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Accessing the PXG200E Bus Device Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Accessing the Device Summary Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

PXG200E Home Web Page Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

PXG200E Home Web Page Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

The Events Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

PXG200E Main Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

PXG200E Bus Web Page Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

PXG200E Bus Device Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

PXG200E Device Summary Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Trend Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Interval Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Procedure to Download an Interval Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Procedure to Erase the Interval Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Viewing the Interval Log With Microsoft

®

Excel

®

2003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Viewing the Interval Log With Microsoft

®

Excel

®

2007 or Greater. . . . . . . . . . . . . . . . . . . . . . . . 140

11 PXG200E System Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Accessing the PXG200E from Eaton Software Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

PowerNet Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Power Xpert Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Connecting to Modbus TCP Clients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Accessing Data from Downstream INCOM and Modbus RTU Devices . . . . . . . . . . . . . . . . . . . . 141

Modbus Pass-Through to Modbus RTU Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

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TABLE OF CONTENTS

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835viii

SNMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

BACnet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

12 Firmware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

13 Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Level of Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Return Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Device Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Resetting Lost Passwords and IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Appendix A: Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Limitation of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Warranty Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Repair After Warranty Expiration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Limitation of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

Appendix B: USB Driver Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Common Procedure for Windows XP and Windows 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Procedure for Windows XP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Procedure for Windows 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Appendix C: Connecting to an Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Using a DHCP Server to Assign an IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Manually Assigning an IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

Appendix D: Root Certificate Authority Installation . . . . . . . . . . . . . . . . . . . . . . . . 173

Installing Root CA with Microsoft Internet Explorer 6 or Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Installing Root CA with Mozilla Firefox 2 or Higher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Appendix E: Supported Device List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Appendix F: Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

RETURN

CHAPTER 1 - SAFETY PRECAUTIONS

1EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Chapter 1 Safety Precautions

All safety codes, safety standards and / or regulations must be strictly

observed in the installation, operation and maintenance of this device.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate

injury.

NOTICE Indicates a situation which can cause damage to the unit, personal property

and / or the environment or cause the equipment to operate improperly.

WARNING

The safety message that follows has WARNING level hazards.

SHOCK HAZARDS!

IMPROPER INSTALLATION CAN CAUSE DEATH, INJURY AND / OR EQUIPMENT DAMAGE.

Follow all Warnings and Cautions. Completely read and understand the information in this

document before attempting to install or operate the equipment. Improper wiring could

cause death, injury and / or equipment damage. Only qualified personnel are to service any

Power Xpert device.

TROUBLESHOOTING PROCEDURES MAY REQUIRE PROXIMITY TO EXPOSED ENERGIZED

(LIVE) ELECTRICAL WIRING AND / OR PARTS WHERE THE HAZARD OF FATAL ELECTRIC

SHOCK IS PRESENT.

Exercise extreme care to avoid injury or death. Always disconnect, lock-out and tag the

current and voltage sources and the control power supply circuit before touching the

connections or components on the front face of the unit.

FAILURE TO GROUND THE PXG200E MAY RESULT IN INJURY, DEATH OR EQUIPMENT

DAMAGE.

Properly ground the PXG200E during installation.

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CHAPTER 1 - SAFETY PRECAUTIONS

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CHAPTER 2 - TECHNICAL DATA

3EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Chapter 2 Technical Data

Technical Data Sheet

Memory

NAND Flash 1 Gb

RAM 128 Mb

Communication Ports

Network Ports

Two 10/100 Base T, RJ-45

connectors -

See “Connecting

a PXG200E to the Ether-

net LAN” on page 14.

Configuration Port

One USB-B port for configuration

with a PC

Serial Ports

• One RS-485 port for connection to

Modbus RTU devices

• One port for INCOM devices

Network Protocols Supported

Port Used

Modbus TCP/IP Port 502

HTTPS Port 443

Web Server/HTTP Port 80

SNMPv1 and SNMPv3 Port 161, 162

BACnet/IP Port 47808

DHCP

Serial Protocols Supported

INCOM

Modbus RTU

Screen Resolution

1280x1024 for best appearance

Configuration Port (USB) Operating System (OS)

Supported

32 or 64 bit PC-Compatible

Web Browsers Recommended

IE 6.0 or higher

Mozilla Firefox 2.0 or higher

Number of Devices Supported

64 Devices Maximum supported between the two ports

Individual port limits:

• INCOM port – 64 device limit

• COM1 port – 32 device limit, supports Modbus RTU devices

Therefore, INCOM port + COM1 port cannot exceed 64 devices.

Power Input

Input Voltage, Nominal 24 VDC; 0.8 A

Input Voltage Range +/- 20% Nominal

Power Consumption

8 Watts Maximum

Operating Temperature

0 to 60°C (32 to 140°F)

Ambient Storage Temperature

-40 to 85°C (-40 to 185°F)

Relative Humidity

5 to 95% Non-Condensing

at 50°C (122°F)

Size (H x D x L)

5.3 x 11.4 x 22.6 cm

(2.1 x 4.5 x 8.9 in)

Weight 0.68 kg (1.5 lb)

Regulatory and Standards Compliance

• UL 508, Standard for

Programmable Controller Equipment

• FCC, Class A, Part 15,

Subpart B, Sections 15.107b and 15.109b

• EN55022: 1994 Class A, Information Technology Equipment

• EN 61000-6-2:2001 Electromagnetic Compatibility (EMC) Party 6-2: Immunity

for Industrial Environments

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CHAPTER 2 - TECHNICAL DATA

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:38354

MAC Address for PXG200E

Each PXG200E has a label affixed to the top. The MAC address for the

PXG200E is noted on the label. Note the MAC address here for your

convenience.

Serial Number for PXG200E

Each PXG200E has a label affixed to the top. The serial number for the

PXG200E is noted on the label. Note the serial number here for your

convenience.

Network Configuration

After your PXG200E Ethernet LAN network is configured properly you

should note the settings here for convenience.

Wire Sizes for PXG200E Connectors

PXG200E connectors can accommodate the following wire sizes.

MAC Address

Serial Number

Manual IP Address

Netmask

Gateway

Name Server 1

Name Server 2

Name Server 3

Power Connector 12 to 24 AWG

COM1 12 to 24 AWG

INCOM 12 to 24 AWG

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CHAPTER 2 - TECHNICAL DATA

5EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

COM1 Connection Chart

Use the following COM1 connection chart when you connect a Modbus RTU

device to the COM1 port on the PXG200E.

NOTICE: Refer to the Eaton Electrical Field Devices Communication

Wiring Specification (TD 17513) for the actual device marking for

the “A (- Wire)” and the “B (+ Wire).”

PXG200E COM1

Connector

Modbus RTU

Device

A (-)

Refer to the TD17513

wiring specifica-

tions for the actual

device marking for

the “A (- Wire).”

B (+)

Refer to the TD17513

wiring specifica-

tions for the actual

device marking for

the “B (+ Wire).”

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CHAPTER 2 - TECHNICAL DATA

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:38356

PXG200E Kit Contents

Each PXG200E kit contains the following components:

• PXG200E

• Standard Panel Mounting Hardware

• DIN Rail Adapter

• PXG200E CD-ROM

PXG200E CD-ROM Contents

PXG200E CD-ROM contains the following items:

• USB driver

• Supported Device List

• Supported Device Data Maps (i.e., Modbus TCP Register Maps)

• PDF copy of

Eaton Electrical Field Devices Communication Wiring

Specification (TD 17513)

• PDF copy of

PXG200E User Manual

Requirements for PXG200E Installation

When you install a PXG200E you should have the following items available:

• USB AB cable

•

Either

of the following

• CAT 5 STP*/UTP. *Based on the applications, STP may be necessary

for electromagnetic immunity requirements. A CAT 5 Ethernet LAN

cable is for connecting the PXG200E Ethernet LAN port to the

Ethernet LAN system, such as to a router or switch.

• An Ethernet LAN Crossover cable. An Ethernet LAN Crossover cable

is for connecting the PXG200E Ethernet LAN port directly to the

Ethernet LAN port on your computer without connecting to the

network.

• Cable for communications between the Modbus RTU and INCOM

devices and the PXG200E communications ports.

• 24 VDC Power Supply

• Input Voltage, Nominal: 24 VDC; 0.8 A

• Input Voltage Range: +/- 20% Nominal

NOTICE: The recommended power supply part number ELC-

PS02 is available and meets these requirements.

• #1 Phillips Screwdriver - Required for the smaller Phillips screws in the

DIN rail adapter mounting hardware kit.

• #2 Phillips Screwdriver - Required for the larger Phillips screws in the

DIN rail adapter mounting hardware kit.

• 0.5 x 3 mm (0.02 x 0.12 in) (thickness x width) Flathead Screwdriver -

Required for the wiring connectors.

RETURN

CHAPTER 3 - INTRODUCTION

7EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Chapter 3 Introduction

Product Overview

• Provides web-enabled monitoring of Energy

• Easily integrates into existing Ethernet infrastructure

• Translates INCOM and Modbus RTU data into web pages

• 64 Devices Maximum supported between the two ports

Individual port limits:

• INCOM port – 64 device limit

• COM1 port – 32 device limit, supports Modbus RTU devices

Therefore, INCOM port + COM1 port cannot exceed 64 devices.

Features

• Open device support

Supports Eaton electrical and third-party products

• Web-enabled

Data can be viewed from any location with a web browser

• Real-time power monitoring

Users can view critical device data and make informed decisions

• Interval logging

The Interval log is a fixed five minute logging of device parameters to

capture energy usage and power demand for users to be able to provide

management the data in a usable and readable format through excel by

generating a table or graph of the data collected.

• Scalable

Easily add devices with no additional equipment or cost

Eaton Power Xpert Architecture

Eaton Power Xpert Architecture provides the framework to unify the entire

power system. It connects power systems with communication and

management systems to provide a holistic approach to the entire power

system. This strategic, system-level focus is integral to PowerChain

Management Solutions. It provides increased reliability, cost efficiencies,

enhanced safety and risk mitigation, and allows for the more effective use of

capital. Eaton Power Xpert Architecture is comprised of both software and

hardware components including meters, gateways and connectivity devices.

Power Monitoring in a Networked World

Guaranteeing power availability, managing utility costs and ensuring power

quality are more important than ever as organizations rely on their

expanding technology infrastructure to drive business. Effective monitoring

of the power system is critical to responding to threats, preventing

downtime and optimizing performance, which translates to greater reliability

and cost efficiencies down the road. The Eaton PXG200E provides web-

enabled, real-time monitoring of Eaton Electrical and other vendors’

equipment through standard, on-board web pages, Power Xpert Software or

third party software. As an integral part of the Eaton Power Xpert

Architecture, which provides end-to-end power system management, the

PXG200E provides a central point to connect up to 64 devices to the Ethernet

network. The gateway may be used as a standalone device to view one

system or location, or it can be easily integrated into a large, multi-location

system.

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CHAPTER 3 - INTRODUCTION

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:38358

Easy Integration into Multi-Protocol Environments

The PXG200E is designed to consolidate the data available from

components such as meters, sub metering systems and Digital Input

Modules. It can be mounted in a communications cabinet or as a stand alone

unit. Ideal for multi-protocol environments, the PXG200E translates the most

popular industrial protocols – INCOM and Modbus RTU – into HTML, making

devices communicate with Ethernet protocols visible on the network. The

PXG200E supports Modbus TCP and SNMP for integration with third party

building management and network systems. Once the devices are visible

they can be monitored and managed via the web. Information is presented

in organized, user friendly web pages that include a login page, a system

summary status page and device detail page that include real time data and

historical interval data such as:

• Device status

•Current

•Voltage

• Energy

•Power

• Demand

RETURN

CHAPTER 4 - PXG200E OVERVIEW

9EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Chapter 4 PXG200E Overview

Layout of PXG200E

Figure 1

NOTICE: Figure 1 is a typical example of the PXG200E. Your

equipment may differ.

A. VDC – Power Input - Connect to an external DC power supply that meets UL

508/1131 Class 2 standards. The supply must be capable of sourcing

24 VDC +/- 20% at 0.8 A.

B. COM1 used to connect to Modbus RTU devices.

C. INCOM, used to connect to INCOM devices.

D. / .

Upstream/Downstream ethernet port connections; can be daisy-chained –

Connect to Local Area Network (LAN) using CAT 5 or better cable.

See

“Connecting a PXG200E to the Ethernet LAN” on

page 14.

F. USB Configuration Port.

G/H. COM1 / INCOM traffic indicator. If indicator does not blink it means that no

devices have been entered into the PXG200E device list for this port. If

indicator blinks green it means that devices entered into the PXG200E device

list are connected, but not responding, or the physical connection is

intermittent. If indicator blinks yellow / red it means that devices entered into

the PXG200E device list are responding.

I. Power Indicator (ON condition is Green).

J. Restart button. This button has multiple functions:

• If the button is pressed for less than 3 seconds, the PXG will perform a

reboot - press F5 on your computer keypad to refresh the screen.

• If the button is pressed for at least 3 seconds but less than 10 seconds, the

network settings and passwords will be reset to their defaults.

• If the button is pressed for 15 seconds or longer, all your settings will be

reset to the default and the log files will be cleared. If you personalized the

image in the banner at the top of the PXG web page, it will return to the

default image.

Ensure that you have saved your configuration, using

the

Save and Restore on page 100

function, BEFORE you

continue.

COM 1

INCOM

COM 1

INCOM

RESTART

SHLD

D2

D1

CMN

A (-)

B (+)

+ V

GND

12

PXG 200E

24 VDC

PXG200E_002

UPSTREAM DOWNSTREAM

A

B C D E

J

G

H

F

I

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CHAPTER 4 - PXG200E OVERVIEW

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:383510

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CHAPTER 5 - PXG200E THEORY OF OPERATION

11EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Chapter 5 PXG200E Theory of Operation

This section explains how the PXG200E works and provides information that

will help you configure, install and integrate the product successfully.

The PXG200E allows you to access and view data from multiple devices on a

mix of downstream industrial networks via multiple clients on an Ethernet

Local Area Network (LAN). Supported industrial network protocols include

INCOM and Modbus RTU. The PXG200E is capable of supporting INCOM

and Modbus RTU devices. This provides the ability to communicate with

Eaton and third party equipment using one PXG200E. A typical Power Xpert

system, incorporating Power Xpert Gateways, is shown in Figure 2.

Figure 2

Power Xpert Software

Email

(SMTP)

Web Browser

(WAN)

Data

Export

(csv)

Data

Trending

Web Browser

(LAN)

HTTP

Internet

Waveform

Capture and Acquisition

3rd Party HMI

Software

Modbus TCP/IP

NTP

Power Xpert

Meter

4000/6000/8000

BACnet/WS+

Motor Controls

Power Xpert

Gateway 600E

BACnet/WS+

Power Distribution

Power Xper

t

Ethernet Switch

Power Xpert

Gateway 800E

IQ Analyzer

Meter w/PONI Card

IQ 250/250

Meters

IQ 130/140/150

Meters

Advantage

Central

Monitoring

Unit

w/WPONI

Multi-

Port

Device

Server

Power Xpert

Gateway 400E

ATS

STS

PDU

GEN & CTRL

CRAC

Critical Power

Distribution & Cooling

Eaton

PDU

EOLR

Freedom

MCC

SVX9000

MVX9000

Drive

InsulGard

Relays

IQ DP-4000

Meter w/PONI Card

IQ 220/230

Meters

DT-1150

Trip Unit

Breaker Interface

Module w/PONI Card

OPTIM Trip Unit

MP-3000/4000

FP-4000/5000

Motor Protection

Relays

Power

Sentinel Meter

Energy

Sentinel Meter

EOLR

EOLRT

LV Switchgear

MV Switchgear

MV Starter

Eaton

UPS

3rd Party Motor

Relays

3rd Party

Protective

Relays

3rd Party

PQ Meters

Ethernet Network

QC Port Network

INCOM Network

RS-485 Network

EOLR

EOLTR

End of line termination resistor

End of line resistor

18

17

15

2

4

14

13

12

6

7

8

9

10

11

5

3

1

NetworkTime Server

Power

Xpert

Meter

2000

Power

Xpert

Ethernet

Switch

Power Xpert

Gateway 200E

IQ 35M

IQ MESII

20

19

BACnet/IP

C441

Overload Relay

o

16

Digtal Input

Module KYZ

3

PXG200E_209

1 Power Xpert Software

2 Power Xpert Meter 4000/6000/8000

3 Power Xpert 6-Port Ethernet Switch

4 Power Xpert Gateway

5 Power Xpert Gateway

6 IQ Analyzer

7 Digitrip DT1150

8 Breaker Interface Module

9 OPTIM Trip Unit

10 MP-3000/MP-4000/MD-

3000/DT-3000/FP-4000/FP-5000

11 Energy/Power Sentinel

12 IQ 130/140/150 Meters

13 IQ 250/260 Meters

14 InsulGard™ Relay

15 SVX9000/MVX9000 Drive

16 Digital Input Module KYZ

17 Eaton PDU w/PXGX PDP Card

18 Eaton UPS w/PXGX UPS Card

19 IQ 35M

20 IQ MESII

Legend:

RETURN

CHAPTER 5 - PXG200E THEORY OF OPERATION

EATON PXG200E User Manual • IM02603001E Rev 5, 11-May-2012 • Firmware Version 5.03:383512

Supported Downstream Networks

The PXG200E can simultaneously support a combination of INCOM and

Modbus RTU devices.

The PXG200E can support a total of 64 devices at a time between the two

ports.

Individual port limits:

• INCOM port – 64 device limit

• COM1 port – 32 device limit, supports Modbus RTU devices

Therefore, INCOM port + COM1 port cannot exceed 64 devices.

INCOM Network

The PXG200E continuously exchanges data with devices on an INCOM

network and makes that data available via an embedded web server and

several other Ethernet protocols. This data exchange includes selected data

buffer reads and INCOM slave actions. Additionally, the PXG200E supports

synchronization of clocks on INCOM devices that support the set time and

date command.

In addition to the continuous data exchange, the PXG200E supports pass-

through of encapsulated INCOM messages over Ethernet. This pass-through

capability allows the use of existing PowerNet software to configure INCOM

devices from the Ethernet port of the PXG200E.

Modbus RTU Network

The PXG200E continuously exchanges data with devices on a Modbus RTU

network and makes that data available via an embedded web server and

several other Ethernet protocols. This data exchange includes selected input

register reads.

In addition to the continuous data exchange, the PXG200E supports direct

Modbus TCP pass-through functionality to access the Modbus RTU devices

from the Ethernet port of the PXG200E. This pass-through capability allows

access to all read and write registers in a Modbus RTU device. It also allows

for the use of any third party Modbus device configuration tools that support

connectivity through a standard Modbus TCP gateway.

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Eaton Power Xpert Gateway 200E User & Installation Manual

Eaton Power Xpert Gateway 200E User & Installation Manual

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