Eaton PXG600E User & Installation Manual

User & Installation Manual IM02603003E

Power Xpert Gateway 600E

Rev. 5.03:3835 May 2012

Disclaimers:

All information, illustrations and specifications in this manual

are based on the latest information available at the time of

publishing. The illustrations used in this manual are intended as

representative reference views only. Moreover, because of our

continuous product improvement policy, we may modify

information, illustrations, and / or specifications to explain and /

or exemplify a product, service or maintenance improvement.

We reserve the right to make any change at any time.

Power Xpert, PowerChain Management, Eaton Electrical

trademark and Eaton Electrical (EMBLEM) are federally

registered trademarks of Eaton Corporation in the U.S. and other

countries.

Please note that the screen shots shown in this manual are

typical for the firmware that was current at the time this manual

was published. Screens shown on your system may differ.

Current versions of this manual are available at

www.eaton.com/pxg.

Interactive Manual:

This manual has many hot links that allow you to immediately

proceed to an item being referenced. If an item, like this

sentence, has bold blue text then it is a hot link. Just click

on the hot link and the referenced item will appear. To return

from the referenced item to the hot link, just click on the

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including photocopying, recording, taping, or information

storage and retrieval systems – without the written permission

of Eaton Corporation.

Product Registration

Please Register Your Product

By registering your product you’re registering for the warranty in

addition to receiving important update information.

You can register your product in one of two ways:

1. Go online to www.eaton.com/pxg and click on Product

Registration under Related Links.

2. Fill out the product registration information below and fax this

page to 919-431-6240.

Product:_______________________________________________________

Product Model or Version Number: _____________________________

Product Serial or License Number: ______________________________

Company:_____________________________________________________

Your Name: ___________________________________________________

Address 1: ____________________________________________________

Address 2: ____________________________________________________

City: __________________________________ State: _____ Zip:________

Email: ________________________________________________________

Today’s Date: __________________________________________________

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Eaton GO Number (if known) ___________________________________

EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835iv

This Page Intentionally Left Blank

TABLE OF CONTENTS

vEATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Table of Contents

1 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Technical Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

MAC Address for PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Serial Number for PXG600E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Wire Sizes for PXG600E Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

COM1 and COM2A RS-485 Connection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

COM2B RS-232 Connection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PXG600E Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

PXG600E CD-ROM Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Requirements for PXG600E Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Eaton Power Xpert Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power Monitoring in a Networked World . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Easy Integration into Multi-Protocol Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4 PXG600E Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Layout of PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5 PXG600E Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Supported Downstream Networks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

INCOM Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

QCPort Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Modbus RTU Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Supported Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Accessing Device Data from the Ethernet LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connecting a PXG600E to the Ethernet LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Viewing Device Data Using a Web Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Home Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Buses Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Device Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Accessing the PXG600E on the Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Configuring the PXG600E via the USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Configuration of Downstream Devices from the LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

PXG Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Trend Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Data, Interval and Event Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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Device Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

User-Defined Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Device Configuration Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Secure Web Browsing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Access Control / Trusted Host List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Modbus TCP Enable / Modbus TCP Write Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 Installation of PXG600E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Mounting Bracket Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Grounding the PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

COM1 and COM2A RS-485 Connection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

COM2B RS-232 Connection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7 Accessing the PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Using a USB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Using an Ethernet LAN Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8 PXG600E Configuration Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Accessing the PXG600E Configuration Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PXG600E Configuration Web Page Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Common PXG600E Configuration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Saving Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Viewing Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Discarding Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Configuration of Downstream Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

INCOM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

COM1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

COM2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

BACnet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Adding Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Mains, Buses and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Recommended Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Adding a New Main - Step-By-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Adding a New Bus - Step-By-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Adding Additional Devices to an Existing Bus

- Step-By-Step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Edit Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Accessing the Edit Parameters Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Delete Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Configuring Modbus TCP Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

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viiEATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Configuration of Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

User Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Admin Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Saving the Entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

IP Address Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Automatically Obtain IPv4 Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Manually Enter IPv4 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Manually Enter IPv6 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Remote Reboot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Save and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Saving the Configuration - FireFox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Saving the Configuration - Internet Explorer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Access Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Configuring Email Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Email Parameters for All Recipients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Email Parameters for Individual Recipients. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Examples of Event Emails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

Examples of Periodic Status Emails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Time Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

9 Device Configuration Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

User Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Native Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Pulse Counting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Saving the Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

10 PXG600E Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Accessing PXG600E Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Accessing the PXG600E Home Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Accessing the PXG600E Main Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Accessing the PXG600E Bus Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Accessing the PXG600E Bus Device Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Accessing the Device Summary Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

PXG600E Home Web Page Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

PXG600E Home Web Page Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

The Events Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

PXG600E Main Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

PXG600E Bus Web Page Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

PXG600E Bus Device Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

PXG600E Device Summary Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

TABLE OF CONTENTS

EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835viii

Trend Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Procedure to View a Trend Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Event and Interval Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Procedure to Download an Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Viewing the Event Log With Microsoft

®

Excel

®

2003. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Viewing the Event Log With Microsoft

®

Excel

®

2007 or Greater . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Procedure to Download an Interval Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Viewing the Interval Log With Microsoft

®

Excel

®

2003. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Viewing the Interval Log With Microsoft

®

Excel

®

2007 or Greater . . . . . . . . . . . . . . . . . . . . . . . . 166

Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Procedure to Download a Waveform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

11 PXG600E System Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Accessing the PXG600E from Eaton Software Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

PowerNet Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Power Xpert Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

CH Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Connecting to Modbus TCP Clients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Accessing Data from Downstream INCOM, QCPort and Modbus RTU Devices . . . . . . . . . . . . . 169

Modbus Pass-Through to Modbus RTU Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

BACnet/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

12 Adding Support For New Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Upload EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

13 Firmware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

14 Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Level of Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Return Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Device Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Resetting Lost Passwords and IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

TABLE OF CONTENTS

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Appendix A: Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Limitation of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Warranty Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

Repair After Warranty Expiration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Limitation of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

Appendix B: USB Driver Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Common Procedure for Windows XP and Windows 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Procedure for Windows XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Procedure for Windows 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Appendix C: Connecting to an Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Using a DHCP Server to Assign an IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Manually Assigning an IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Appendix D: Root Certificate Authority Installation . . . . . . . . . . . . . . . . . . . . . . . . 207

Installing Root CA with Microsoft Internet Explorer 6 or Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Installing Root CA with Mozilla Firefox 2 or Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Appendix E: Supported Device List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

Appendix F: Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

TABLE OF CONTENTS

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CHAPTER 1- SAFETY PRECAUTIONS

1EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

Chapter 1 Safety Precautions

All safety codes, safety standards and / or regulations must be strictly

observed in the installation, operation and maintenance of this device.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate

injury.

NOTICE Indicates a situation which can cause damage to the unit, personal property

and / or the environment or cause the equipment to operate improperly.

WARNING

The safety message that follows has WARNING level hazards.

SHOCK HAZARDS!

IMPROPER INSTALLATION CAN CAUSE DEATH, INJURY AND / OR EQUIPMENT DAMAGE.

Follow all Warnings and Cautions. Completely read and understand the information in this

document before attempting to install or operate the equipment. Improper wiring could

cause death, injury and / or equipment damage. Only qualified personnel are to service any

Power Xpert device.

TROUBLESHOOTING PROCEDURES MAY REQUIRE PROXIMITY TO EXPOSED ENERGIZED

(LIVE) ELECTRICAL WIRING AND / OR PARTS WHERE THE HAZARD OF FATAL ELECTRIC

SHOCK IS PRESENT.

Exercise extreme care to avoid injury or death. Always disconnect, lock-out and tag the

current and voltage sources and the control power supply circuit before touching the

connections or components on the front face of the unit.

FAILURE TO GROUND THE PXG600E MAY RESULT IN INJURY, DEATH OR EQUIPMENT

DAMAGE.

Properly ground the PXG600E during installation.

CHAPTER 1- SAFETY PRECAUTIONS

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CHAPTER 2 - TECHNICAL DATA

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Chapter 2 Technical Data

Technical Data Sheet

Memory

Flash 1 Gb

RAM 128 Mb

Communication Ports

Network Port

Two 10/100 Base T, RJ-45 connectors -

See “Connecting a PXG600E to

the Ethernet LAN” on page 16.

Configuration Port

One USB-B port for

configuration with a PC

Serial Ports

• Two RS-485 ports (COM1 and

COM2A) for connection to either

QCPort or Modbus RTU devices

• One RS-232 port (COM2B) for con-

nection to Modbus RTU device. (if

used, RS-485 port COM2A will be

inactive)

• One port for INCOM devices

Network Protocols Supported

Port Used

Modbus TCP/IP Port 502

HTTPS Port 443

Web Server/HTTP Port 80

SNMPv1 and SNMPv3 Port 161, 162

SMTP Port 25

BACnet/IP Port 47808

DHCP

Serial Protocols Supported

INCOM

QCPort

Modbus RTU

Configuration Port (USB) Operating System (OS)

Supported

32 or 64 bit PC-Compatible

Screen Resolution

1280x1024 for best appearance

Web Browsers Recommended

IE 6.0 or higher

Mozilla Firefox 2.0 or higher

Number of Devices Supported

96 Devices Maximum supported between the three ports

Individual port limits:

• INCOM port – 64 device limit

• COM1 port – 32 device limit, supports either QCPort or Modbus RTU devices

• COM2 port – 32 device limit, supports either QCPort or Modbus RTU devices

Therefore, INCOM port + COM1 port + COM2 port cannot exceed 96

devices

Power Input

Input Voltage, Nominal 24 VDC; 0.8 A

Input Voltage Range +/- 20% Nominal

Power Consumption

8 Watts Maximum

Operating Temperature

0 to 60°C (32 to 140°F)

Ambient Storage Temperature

-40 to 85°C (-40 to 185°F)

Relative Humidity

5 to 95% Non-Condensing

at 50°C (122°F)

Size (H x D x L)

5.3 x 11.4 x 22.6 cm

(2.1 x 4.5 x 8.9 in)

Weight

0.68 kg (1.5 lb)

Regulatory and Standards Compliance

• UL 508, Standard for

Programmable Controller Equipment

• FCC, Class A, Part 15,

Subpart B, Sections 15.107b and 15.109b

• EN55022: 1994 Class A, Information Technology Equipment

• EN 61000-6-2:2001 Electromagnetic Compatibility (EMC) Party 6-2: Immunity

for Industrial Environments

CHAPTER 2 - TECHNICAL DATA

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MAC Address for PXG600E

Each PXG600E has a label affixed to the top. The MAC address for the

PXG600E is noted on the label. Note the MAC address here for your

convenience.

Serial Number for PXG600E

Each PXG600E has a label affixed to the top. The serial number for the

PXG600E is noted on the label. Note the serial number here for your

convenience.

Network Configuration

After your PXG600E Ethernet LAN network is configured properly you

should note the settings here for convenience.

Wire Sizes for PXG600E Connectors

PXG600E connectors can accommodate the following wire sizes.

MAC Address

Serial Number

Manual IP Address

Netmask

Gateway

DNS Server

Power Connector 12 to 24 AWG

COM1 12 to 24 AWG

COM2A 12 to 24 AWG

COM2B

RS232 DB9 Type

12 to 24 AWG

INCOM 12 to 24 AWG

CHAPTER 2 - TECHNICAL DATA

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COM1 and COM2A RS-485 Connection Chart

Use the following COM1 and COM2A RS-485 connection chart when you

connect a Modbus RTU or QCPort device to either of these ports on the

PXG600E.

NOTICE: This chart shows how terminals are labeled on the

PXG600E, Modbus RTU devices and QCPort devices. For example,

to connect a QCPort device to the PXG600E COM1 connector,

connect the “B:” terminal on the QCPort device to the “A (-)”

terminal on the PXG600E and the “A:” terminal on the QCPort

device to the “B (+)” terminal on the PXG600E.

NOTICE: Refer to the Eaton Electrical Field Devices Communication

Wiring Specification (TD 17513) for the actual device marking for

the “A (- Wire)” and the “B (+ Wire).”

* QCPort designators as shown on D77-QPLR terminator module.

PXG600E COM1 or

COM2A Connector

Modbus RTU

Device

QCPort Device*

A (-)

Refer to the

TD17513 wiring

specifications for

the actual device

marking for the “A (-

Wire).”

B:

B (+)

Refer to the

TD17513 wiring

specifications for

the actual device

marking for the “B

(+ Wire).”

A:

CHAPTER 2 - TECHNICAL DATA

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COM2B RS-232 Connection Chart

Use the following COM2B RS-232 connection chart when you connect a

Modbus RTU device to the COM2B port on the PXG600E.

NOTICE: This chart shows standard RS-232 connection protocol.

Check with the user manual of your Modbus RTU device to confirm

the signal pinouts.

NOTICE: The recommendation is that you have a null modem and

the necessary serial cables to complete the connection of the

Modbus RTU device with the COM2B port on the PXG600E.

The pinout for the COM2B connector on the PXG600E is shown in Figure 1.

Figure 1

Name of Signal

PXG600E COM2B

Connector

Modbus RTU Device

Transmit Pin 3 Pin 2

Receive Pin 2 Pin 3

Signal Ground Pin 5 Pin 5

PXG600E_002

1

9

CHAPTER 2 - TECHNICAL DATA

7EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835

PXG600E Kit Contents

Each PXG600E kit contains the following components:

• PXG600E

• Standard Panel Mounting Hardware

• DIN Rail Adapter

• PXG600E CD-ROM

PXG600E CD-ROM Contents

PXG600E CD-ROM contains the following items:

• USB driver

• Supported Device List

• Supported Device Data Maps (i.e., Modbus TCP Register Maps)

• PDF copy of

Eaton Electrical Field Devices Communication Wiring

Specification (TD 17513)

• PDF copy of

PXG600E User Manual

• SNMP MIB files

Requirements for PXG600E Installation

When you install a PXG600E you should have the following items available:

• USB AB cable

•

Either

of the following

• CAT 5 STP*/UTP. *Based on the applications, STP may be necessary

for electromagnetic immunity requirements. A CAT 5 Ethernet LAN

cable is for connecting the PXG600E Ethernet LAN port to the

Ethernet LAN system, such as to a router or switch.

• An Ethernet LAN Crossover cable. An Ethernet LAN Crossover cable

is for connecting the PXG600E Ethernet LAN port directly to the

Ethernet LAN port on your computer without connecting to the

network.

• Cable for communications between the Modbus RTU, QCPort and

INCOM devices and the PXG600E communications ports.

• Null modem for communications between COM2B port on the PXG600E

and the RS-232 port on Modbus RTU device (if used).

• 24 VDC Power Supply

• Input Voltage, Nominal: 24 VDC; 0.8 A

• Input Voltage Range: +/- 20% Nominal

NOTICE: The recommended power supply part number ELC-

PS02 is available and meets these requirements.

• #1 Phillips Screwdriver - Required for the smaller Phillips screws in the

DIN rail adapter mounting hardware kit.

• #2 Phillips Screwdriver - Required for the larger Phillips screws in the

DIN rail adapter mounting hardware kit.

• 0.5 x 3 mm (0.02 x 0.12 in) (thickness x width) Flathead Screwdriver -

Required for the Phoenix wiring connectors.

CHAPTER 2 - TECHNICAL DATA

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CHAPTER 3 - INTRODUCTION

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Chapter 3 Introduction

Product Overview

• Provides web-enabled monitoring of power systems

• Easily integrates into existing Ethernet infrastructure

• Translates INCOM, QCPort and Modbus RTU data into web pages

• 96 Devices Maximum supported between the three ports

Individual port limits:

• INCOM port – 64 device limit

• COM1 port – 32 device limit, supports either QCPort or Modbus RTU

devices

• COM2 port – 32 device limit, supports either QCPort or Modbus RTU

devices

Therefore, INCOM port + COM1 port + COM2 port cannot exceed

96 devices

Features

• Open device support

Supports Eaton electrical and third-party products

• Web-enabled

Data can be viewed from any location with a web browser

• Real-time power monitoring

Network managers can view critical device data and make informed

decisions

• Scalable

Easily add devices with no additional equipment or cost

Eaton Power Xpert Architecture

Eaton Power Xpert Architecture provides the framework to unify the entire

power system. It connects power systems with communication and

management systems to provide a holistic approach to the entire power

system. This strategic, system-level focus is integral to PowerChain

Management Solutions. It provides increased reliability, cost efficiencies,

enhanced safety and risk mitigation, and allows for the more effective use of

capital. Eaton Power Xpert Architecture is comprised of both software and

hardware components including meters, gateways and connectivity devices.

CHAPTER 3 - INTRODUCTION

EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:383510

Power Monitoring in a Networked World

Guaranteeing power availability, managing utility costs and ensuring power

quality are more important than ever as organizations rely on their

expanding technology infrastructure to drive business. Effective monitoring

of the power system is critical to responding to threats, preventing

downtime and optimizing performance, which translates to greater reliability

and cost efficiencies down the road. The Eaton PXG600E provides web-

enabled, real-time monitoring of Eaton Electrical and other vendors’

equipment through standard, on-board web pages, Power Xpert Software or

third party software. As an integral part of the Eaton Power Xpert

Architecture, which provides end-to-end power system management, the

PXG600E provides a central point to connect up to 96 devices to the Ethernet

network. The gateway may be used as a standalone device to view one

system or location, or it can be easily integrated into a large, multi-location

system.

Easy Integration into Multi-Protocol Environments

The PXG600E is typically installed in an electrical assembly — a motor

control center, low / medium voltage switchgear or switchboard, for

example — to consolidate the data available from components such as

breakers, meters, motor controllers and protective relays. It can also be

mounted in a communications cabinet or as a standalone unit. Ideal for

multi-protocol environments, the PXG600E translates the most popular

industrial protocols – INCOM, QCPort and Modbus RTU — into HTML,

making devices communicating with these protocols visible on the network.

The PXG600E also supports Modbus TCP and SNMP for integration with

third party building management and network management systems. Once

the devices are visible, they can be monitored and managed via the web.

Information is presented in organized, user-friendly web pages that include a

login page, a system summary status page and device detail page that

include real-time data, such as:

• Device status

•Current

•Voltage

•Power

• Energy

•Frequency

• Demand

• Power factor

• Voltage THD

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Eaton PXG600E User & Installation Manual

Eaton PXG600E User & Installation Manual

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