2. Eaton
  3. PXG600E

Eaton PXG600E User & Installation Manual

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User & Installation Manual IM02603003E
Power Xpert Gateway 600E
Rev. 5.03:3835 May 2012
Disclaimers:
All information, illustrations and specifications in this manual
are based on the latest information available at the time of
publishing. The illustrations used in this manual are intended as
representative reference views only. Moreover, because of our
continuous product improvement policy, we may modify
information, illustrations, and / or specifications to explain and /
or exemplify a product, service or maintenance improvement.
We reserve the right to make any change at any time.
Power Xpert, PowerChain Management, Eaton Electrical
trademark and Eaton Electrical (EMBLEM) are federally
registered trademarks of Eaton Corporation in the U.S. and other
countries.
Please note that the screen shots shown in this manual are
typical for the firmware that was current at the time this manual
was published. Screens shown on your system may differ.
Current versions of this manual are available at
www.eaton.com/pxg.
Interactive Manual:
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proceed to an item being referenced. If an item, like this
sentence, has bold blue text then it is a hot link. Just click
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including photocopying, recording, taping, or information
storage and retrieval systems – without the written permission
of Eaton Corporation.
© 2012 Eaton Corporation
Product Registration
Please Register Your Product
By registering your product you’re registering for the warranty in
addition to receiving important update information.
You can register your product in one of two ways:
1. Go online to www.eaton.com/pxg and click on Product
Registration under Related Links.
2. Fill out the product registration information below and fax this
page to 919-431-6240.
Product:_______________________________________________________
Product Model or Version Number: _____________________________
Product Serial or License Number: ______________________________
Company:_____________________________________________________
Your Name: ___________________________________________________
Address 1: ____________________________________________________
Address 2: ____________________________________________________
City: __________________________________ State: _____ Zip:________
Email: ________________________________________________________
Today’s Date: __________________________________________________
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Eaton GO Number (if known) ___________________________________
EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835iv
This Page Intentionally Left Blank
TABLE OF CONTENTS
vEATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835
Table of Contents
1 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Technical Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MAC Address for PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Serial Number for PXG600E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Network Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Wire Sizes for PXG600E Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COM1 and COM2A RS-485 Connection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
COM2B RS-232 Connection Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PXG600E Kit Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PXG600E CD-ROM Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Requirements for PXG600E Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Eaton Power Xpert Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power Monitoring in a Networked World . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Easy Integration into Multi-Protocol Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 PXG600E Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Layout of PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 PXG600E Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Supported Downstream Networks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
INCOM Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
QCPort Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Modbus RTU Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Supported Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Accessing Device Data from the Ethernet LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Connecting a PXG600E to the Ethernet LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Viewing Device Data Using a Web Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Home Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Buses Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Device Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Accessing the PXG600E on the Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Configuring the PXG600E via the USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Configuration of Downstream Devices from the LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PXG Real Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Trend Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Data, Interval and Event Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TABLE OF CONTENTS
EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835vi
Device Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
User-Defined Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Device Configuration Tabs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Secure Web Browsing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Access Control / Trusted Host List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Modbus TCP Enable / Modbus TCP Write Enable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6 Installation of PXG600E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Mounting Bracket Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Grounding the PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
COM1 and COM2A RS-485 Connection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
COM2B RS-232 Connection Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7 Accessing the PXG600E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using a USB Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using an Ethernet LAN Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8 PXG600E Configuration Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Accessing the PXG600E Configuration Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
PXG600E Configuration Web Page Links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Common PXG600E Configuration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Saving Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Viewing Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Discarding Configuration Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Configuration of Downstream Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
INCOM Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
COM1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
COM2 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
BACnet/IP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Adding Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Mains, Buses and Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Recommended Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Adding a New Main - Step-By-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Adding a New Bus - Step-By-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Adding Additional Devices to an Existing Bus
- Step-By-Step. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Edit Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Accessing the Edit Parameters Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Delete Downstream Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Configuring Modbus TCP Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
TABLE OF CONTENTS
viiEATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835
Configuration of Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
User Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Admin Password. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Saving the Entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
IP Address Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Automatically Obtain IPv4 Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Manually Enter IPv4 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Manually Enter IPv6 Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Remote Reboot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Save and Restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Saving the Configuration - FireFox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Saving the Configuration - Internet Explorer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Restoring the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Product Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Access Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Configuring Email Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Email Parameters for All Recipients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Email Parameters for Individual Recipients. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Examples of Event Emails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Examples of Periodic Status Emails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Time Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
9 Device Configuration Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
User Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Native Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Pulse Counting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Saving the Entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
10 PXG600E Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Accessing PXG600E Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Accessing the PXG600E Home Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Accessing the PXG600E Main Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Accessing the PXG600E Bus Web Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Accessing the PXG600E Bus Device Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Accessing the Device Summary Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
PXG600E Home Web Page Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
PXG600E Home Web Page Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
The Events Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
PXG600E Main Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
PXG600E Bus Web Page Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
PXG600E Bus Device Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
PXG600E Device Summary Web Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
TABLE OF CONTENTS
EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835viii
Trend Viewing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Procedure to View a Trend Graph . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Event and Interval Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Procedure to Download an Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Viewing the Event Log With Microsoft
®
Excel
®
2003. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Viewing the Event Log With Microsoft
®
Excel
®
2007 or Greater . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Procedure to Download an Interval Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Viewing the Interval Log With Microsoft
®
Excel
®
2003. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Viewing the Interval Log With Microsoft
®
Excel
®
2007 or Greater . . . . . . . . . . . . . . . . . . . . . . . . 166
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Procedure to Download a Waveform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
11 PXG600E System Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Accessing the PXG600E from Eaton Software Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
PowerNet Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Power Xpert Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
CH Studio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Connecting to Modbus TCP Clients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Accessing Data from Downstream INCOM, QCPort and Modbus RTU Devices . . . . . . . . . . . . . 169
Modbus Pass-Through to Modbus RTU Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
SNMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
BACnet/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
12 Adding Support For New Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Upload EDS File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
13 Firmware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
14 Troubleshooting and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Level of Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Maintenance and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Return Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Device Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Resetting Lost Passwords and IP Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Troubleshooting Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
TABLE OF CONTENTS
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Appendix A: Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Limitation of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Warranty Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Repair After Warranty Expiration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Limitation of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Appendix B: USB Driver Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Common Procedure for Windows XP and Windows 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Procedure for Windows XP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Procedure for Windows 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Appendix C: Connecting to an Ethernet LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Using a DHCP Server to Assign an IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Manually Assigning an IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Appendix D: Root Certificate Authority Installation . . . . . . . . . . . . . . . . . . . . . . . . 207
Installing Root CA with Microsoft Internet Explorer 6 or Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Installing Root CA with Mozilla Firefox 2 or Higher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Appendix E: Supported Device List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Appendix F: Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
TABLE OF CONTENTS
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CHAPTER 1- SAFETY PRECAUTIONS
1EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835
Chapter 1 Safety Precautions
All safety codes, safety standards and / or regulations must be strictly
observed in the installation, operation and maintenance of this device.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate
injury.
NOTICE Indicates a situation which can cause damage to the unit, personal property
and / or the environment or cause the equipment to operate improperly.
WARNING
The safety message that follows has WARNING level hazards.
SHOCK HAZARDS!
IMPROPER INSTALLATION CAN CAUSE DEATH, INJURY AND / OR EQUIPMENT DAMAGE.
Follow all Warnings and Cautions. Completely read and understand the information in this
document before attempting to install or operate the equipment. Improper wiring could
cause death, injury and / or equipment damage. Only qualified personnel are to service any
Power Xpert device.
TROUBLESHOOTING PROCEDURES MAY REQUIRE PROXIMITY TO EXPOSED ENERGIZED
(LIVE) ELECTRICAL WIRING AND / OR PARTS WHERE THE HAZARD OF FATAL ELECTRIC
SHOCK IS PRESENT.
Exercise extreme care to avoid injury or death. Always disconnect, lock-out and tag the
current and voltage sources and the control power supply circuit before touching the
connections or components on the front face of the unit.
FAILURE TO GROUND THE PXG600E MAY RESULT IN INJURY, DEATH OR EQUIPMENT
DAMAGE.
Properly ground the PXG600E during installation.
CHAPTER 1- SAFETY PRECAUTIONS
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CHAPTER 2 - TECHNICAL DATA
3EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835
Chapter 2 Technical Data
Technical Data Sheet
Memory
Flash 1 Gb
RAM 128 Mb
Communication Ports
Network Port
Two 10/100 Base T, RJ-45 connectors -
See “Connecting a PXG600E to
the Ethernet LAN” on page 16.
Configuration Port
One USB-B port for
configuration with a PC
Serial Ports
• Two RS-485 ports (COM1 and
COM2A) for connection to either
QCPort or Modbus RTU devices
• One RS-232 port (COM2B) for con-
nection to Modbus RTU device. (if
used, RS-485 port COM2A will be
inactive)
• One port for INCOM devices
Network Protocols Supported
Port Used
Modbus TCP/IP Port 502
HTTPS Port 443
Web Server/HTTP Port 80
SNMPv1 and SNMPv3 Port 161, 162
SMTP Port 25
BACnet/IP Port 47808
DHCP
Serial Protocols Supported
INCOM
QCPort
Modbus RTU
Configuration Port (USB) Operating System (OS)
Supported
32 or 64 bit PC-Compatible
Screen Resolution
1280x1024 for best appearance
Web Browsers Recommended
IE 6.0 or higher
Mozilla Firefox 2.0 or higher
Number of Devices Supported
96 Devices Maximum supported between the three ports
Individual port limits:
• INCOM port – 64 device limit
• COM1 port – 32 device limit, supports either QCPort or Modbus RTU devices
• COM2 port – 32 device limit, supports either QCPort or Modbus RTU devices
Therefore, INCOM port + COM1 port + COM2 port cannot exceed 96
devices
Power Input
Input Voltage, Nominal 24 VDC; 0.8 A
Input Voltage Range +/- 20% Nominal
Power Consumption
8 Watts Maximum
Operating Temperature
0 to 60°C (32 to 140°F)
Ambient Storage Temperature
-40 to 85°C (-40 to 185°F)
Relative Humidity
5 to 95% Non-Condensing
at 50°C (122°F)
Size (H x D x L)
5.3 x 11.4 x 22.6 cm
(2.1 x 4.5 x 8.9 in)
Weight
0.68 kg (1.5 lb)
Regulatory and Standards Compliance
• UL 508, Standard for
Programmable Controller Equipment
• FCC, Class A, Part 15,
Subpart B, Sections 15.107b and 15.109b
• EN55022: 1994 Class A, Information Technology Equipment
• EN 61000-6-2:2001 Electromagnetic Compatibility (EMC) Party 6-2: Immunity
for Industrial Environments
CHAPTER 2 - TECHNICAL DATA
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MAC Address for PXG600E
Each PXG600E has a label affixed to the top. The MAC address for the
PXG600E is noted on the label. Note the MAC address here for your
convenience.
Serial Number for PXG600E
Each PXG600E has a label affixed to the top. The serial number for the
PXG600E is noted on the label. Note the serial number here for your
convenience.
Network Configuration
After your PXG600E Ethernet LAN network is configured properly you
should note the settings here for convenience.
Wire Sizes for PXG600E Connectors
PXG600E connectors can accommodate the following wire sizes.
MAC Address
Serial Number
Manual IP Address
Netmask
Gateway
DNS Server
Power Connector 12 to 24 AWG
COM1 12 to 24 AWG
COM2A 12 to 24 AWG
COM2B
RS232 DB9 Type
12 to 24 AWG
INCOM 12 to 24 AWG
CHAPTER 2 - TECHNICAL DATA
5EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835
COM1 and COM2A RS-485 Connection Chart
Use the following COM1 and COM2A RS-485 connection chart when you
connect a Modbus RTU or QCPort device to either of these ports on the
PXG600E.
NOTICE: This chart shows how terminals are labeled on the
PXG600E, Modbus RTU devices and QCPort devices. For example,
to connect a QCPort device to the PXG600E COM1 connector,
connect the “B:” terminal on the QCPort device to the “A (-)”
terminal on the PXG600E and the “A:” terminal on the QCPort
device to the “B (+)” terminal on the PXG600E.
NOTICE: Refer to the Eaton Electrical Field Devices Communication
Wiring Specification (TD 17513) for the actual device marking for
the “A (- Wire)” and the “B (+ Wire).”
* QCPort designators as shown on D77-QPLR terminator module.
PXG600E COM1 or
COM2A Connector
Modbus RTU
Device
QCPort Device*
A (-)
Refer to the
TD17513 wiring
specifications for
the actual device
marking for the “A (-
Wire).”
B:
B (+)
Refer to the
TD17513 wiring
specifications for
the actual device
marking for the “B
(+ Wire).”
A:
CHAPTER 2 - TECHNICAL DATA
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COM2B RS-232 Connection Chart
Use the following COM2B RS-232 connection chart when you connect a
Modbus RTU device to the COM2B port on the PXG600E.
NOTICE: This chart shows standard RS-232 connection protocol.
Check with the user manual of your Modbus RTU device to confirm
the signal pinouts.
NOTICE: The recommendation is that you have a null modem and
the necessary serial cables to complete the connection of the
Modbus RTU device with the COM2B port on the PXG600E.
The pinout for the COM2B connector on the PXG600E is shown in Figure 1.
Figure 1
Name of Signal
PXG600E COM2B
Connector
Modbus RTU Device
Transmit Pin 3 Pin 2
Receive Pin 2 Pin 3
Signal Ground Pin 5 Pin 5
PXG600E_002
1
9
CHAPTER 2 - TECHNICAL DATA
7EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:3835
PXG600E Kit Contents
Each PXG600E kit contains the following components:
• PXG600E
• Standard Panel Mounting Hardware
• DIN Rail Adapter
• PXG600E CD-ROM
PXG600E CD-ROM Contents
PXG600E CD-ROM contains the following items:
• USB driver
• Supported Device List
• Supported Device Data Maps (i.e., Modbus TCP Register Maps)
• PDF copy of
Eaton Electrical Field Devices Communication Wiring
Specification (TD 17513)
• PDF copy of
PXG600E User Manual
• SNMP MIB files
Requirements for PXG600E Installation
When you install a PXG600E you should have the following items available:
• USB AB cable
•
Either
of the following
• CAT 5 STP*/UTP. *Based on the applications, STP may be necessary
for electromagnetic immunity requirements. A CAT 5 Ethernet LAN
cable is for connecting the PXG600E Ethernet LAN port to the
Ethernet LAN system, such as to a router or switch.
• An Ethernet LAN Crossover cable. An Ethernet LAN Crossover cable
is for connecting the PXG600E Ethernet LAN port directly to the
Ethernet LAN port on your computer without connecting to the
network.
• Cable for communications between the Modbus RTU, QCPort and
INCOM devices and the PXG600E communications ports.
• Null modem for communications between COM2B port on the PXG600E
and the RS-232 port on Modbus RTU device (if used).
• 24 VDC Power Supply
• Input Voltage, Nominal: 24 VDC; 0.8 A
• Input Voltage Range: +/- 20% Nominal
NOTICE: The recommended power supply part number ELC-
PS02 is available and meets these requirements.
• #1 Phillips Screwdriver - Required for the smaller Phillips screws in the
DIN rail adapter mounting hardware kit.
• #2 Phillips Screwdriver - Required for the larger Phillips screws in the
DIN rail adapter mounting hardware kit.
• 0.5 x 3 mm (0.02 x 0.12 in) (thickness x width) Flathead Screwdriver -
Required for the Phoenix wiring connectors.
CHAPTER 2 - TECHNICAL DATA
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CHAPTER 3 - INTRODUCTION
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Chapter 3 Introduction
Product Overview
• Provides web-enabled monitoring of power systems
• Easily integrates into existing Ethernet infrastructure
• Translates INCOM, QCPort and Modbus RTU data into web pages
• 96 Devices Maximum supported between the three ports
Individual port limits:
• INCOM port – 64 device limit
• COM1 port – 32 device limit, supports either QCPort or Modbus RTU
devices
• COM2 port – 32 device limit, supports either QCPort or Modbus RTU
devices
Therefore, INCOM port + COM1 port + COM2 port cannot exceed
96 devices
Features
• Open device support
Supports Eaton electrical and third-party products
• Web-enabled
Data can be viewed from any location with a web browser
• Real-time power monitoring
Network managers can view critical device data and make informed
decisions
• Scalable
Easily add devices with no additional equipment or cost
Eaton Power Xpert Architecture
Eaton Power Xpert Architecture provides the framework to unify the entire
power system. It connects power systems with communication and
management systems to provide a holistic approach to the entire power
system. This strategic, system-level focus is integral to PowerChain
Management Solutions. It provides increased reliability, cost efficiencies,
enhanced safety and risk mitigation, and allows for the more effective use of
capital. Eaton Power Xpert Architecture is comprised of both software and
hardware components including meters, gateways and connectivity devices.
CHAPTER 3 - INTRODUCTION
EATON PXG600E User Manual • IM02603003E Rev 5, 11-May-2012 • Firmware Version 5.03:383510
Power Monitoring in a Networked World
Guaranteeing power availability, managing utility costs and ensuring power
quality are more important than ever as organizations rely on their
expanding technology infrastructure to drive business. Effective monitoring
of the power system is critical to responding to threats, preventing
downtime and optimizing performance, which translates to greater reliability
and cost efficiencies down the road. The Eaton PXG600E provides web-
enabled, real-time monitoring of Eaton Electrical and other vendors’
equipment through standard, on-board web pages, Power Xpert Software or
third party software. As an integral part of the Eaton Power Xpert
Architecture, which provides end-to-end power system management, the
PXG600E provides a central point to connect up to 96 devices to the Ethernet
network. The gateway may be used as a standalone device to view one
system or location, or it can be easily integrated into a large, multi-location
system.
Easy Integration into Multi-Protocol Environments
The PXG600E is typically installed in an electrical assembly — a motor
control center, low / medium voltage switchgear or switchboard, for
example — to consolidate the data available from components such as
breakers, meters, motor controllers and protective relays. It can also be
mounted in a communications cabinet or as a standalone unit. Ideal for
multi-protocol environments, the PXG600E translates the most popular
industrial protocols – INCOM, QCPort and Modbus RTU — into HTML,
making devices communicating with these protocols visible on the network.
The PXG600E also supports Modbus TCP and SNMP for integration with
third party building management and network management systems. Once
the devices are visible, they can be monitored and managed via the web.
Information is presented in organized, user-friendly web pages that include a
login page, a system summary status page and device detail page that
include real-time data, such as:
• Device status
•Current
•Voltage
•Power
• Energy
•Frequency
• Demand
• Power factor
• Voltage THD
/