Features
193-ESM-_ _ _-200A-D180
592-ESM-_ _ _-200A-S4
193-ESM-_ _ _-200A-T
Installation Instructions
E300 / E200 Sensing Module
(Cat 193-ESM-_ _ _-200A-_ _ _; 592-ESM-_ _ _-200A-S4)
T3
100-D Contactor
Power Terminals
Mounting Holes
for M5 Screw
WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in suitable enclosure. Keep free from contaminants.
Installation, adjustments, putting into service, use, assembly, disassembly, and maintenance shall be carried out by suitably trained personnel in accordance with applicable code of practice. In case of
malfunction or damage, no attempts at repair should be made. The product should be returned to the manufacturer for repair. Do not dismantle the product.
Additional Resources:
1) Go to http://www.literature.rockwellautomation.com; 2) Go to Search. Type in publication number: 193-UM015
T2
T1
Contactor
Power
Terminals
Contactor
Mounting
Bracket
T3
T2
T1
Power Terminals
T3
T2
T1
L1
L2
L3
Mounting Holes
for M5 Screw
For 193-ESM-_ _ _-200A-T:
Power wires are to be fastened
to the mounting surface at a
maximum of 14 inches from
the end of the power terminals
on both the line and load side.
Installation
E300 Sensing Module
2
Publication 193-IN072E-EN-P - March 2016 PN-307691 DIR 10001614247 (Version 04)
Features
193-ESM-_ _ _-200A-P
L1
L2
L3
T3
T2
T1
Mounting Holes
for M5 Screw
22 N·m (195 lb-in)
100-D115E, -D140E, -D180E
100-D115, -D140, -D180
1
100-D115...D180 Starter
Assembly Instructions
(for use with Cat. No.
193-ESM-_ _ _-200A-D180)
2
1
1
2
3
Supplied with Contactor
3
E300 Sensing Module
Publication 193-IN072E-EN-P - March 2016 PN-307691 DIR 10001614247 (Version 04)
3
100-D115...D180 Starter Assembly Instructions
(Continued)
2
NEMA Size 4 Starter Assembly Instructions
(for use with Cat. No. 592-ESM-_ _ _-200A-S4)
200 lb-in
(23 N•m)
30 lb-in
(3.4 N•m)
200 lb-in
(23 N•m)
2
1
3
4
2 N•m
(18 lb-in)
PN-307691
DIR 10001614247 (Version 04)
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
Publication 193-IN072E-EN-P - March 2016
Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Table 1 Standard Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1
Short Circuit Ratings
The E300 / E200 overload relay is suitable for use on circuits capable of delivering not more than the RMS symmetrical amperes listed in the following tables:
Table 2 Standard Fault Short Circuit Ratings per EN60947-4-1
Overload Relay using
Sensing Module
Catalog Number
Maximum
Voltage (V)
Prospective Short Circuit
Current, I
r
(A)
Conditional Short Circuit
Current, Iq (A)
10,000 100,000 690
Sensing Module
Catalog Number
Contactor
Catalog Number
Max. Starter FLC (A) Max. Available Fault
Current (A)
Maximum Voltage (V) Class J or CC Fuse
(A)
140 250
180 300
100,000 600
Table 4 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 100-D, IEC, contactors protected by fuses
193-ESM-__-200A-D180 100-D140
100-D180
Max. Starter
FLC (A)
Max. Available Fault
Current (A)
Overload Relay using Sensing Module
Catalog Number
Overload Relay using Sensing Module
Catalog Number
Overload Relay using Sensing Module
Catalog Number
Table 5 High Fault Short Circuit Ratings per UL60947-4-1 and CSA 22.2 No. EN60947-4-1 with Bul. 500 line, NEMA, contactors protected by fuses
J
592-ESM-___-200A-S4 4 135
400600
Contactor size
Contactor size
Max. Starter
FLC (A)
Max. Starter
FLC (A)
Contactor
Catalog Number
100,000
Max. UL Fuse (A)
Maximum Voltage (V)
Maximum
Voltage (V)
Maximum
Voltage (V)
Fuse Coordination
The following tables illustrate the fuse coordination tested when used with contactors stated:
Table 7 Type I and Type II fuse coordination with Bul. 100-D contactors per EN60947-4-1
Type I Class J or
CC Fuse (A)
Type II Class J or CC
Fuse (A)
Type I Class J
Fuse (A)
Type II Class J
Fuse (A)
100-D140
140 250 250
100-D180
180 300 300
600
193-ESM-___-200A-D180
100,000
10,000
Table 8 Type I and Type II fuse coordination with Bul. 500 line, NEMA, contactors per EN60947-4-1
592-ESM-___-200A-S4 4 135
400 400
100,00010,000
600
Prospective Short
Circuit Current,
I
r
(A)
Conditional Short
Circuit Current,
Iq (A)
Prospective Fault
Current, I
r
(A)
Conditional Fault
Current, Iq (A)
Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/about-us/sustainability-ethics/product-environmental-compliance.page.
193-ESM-___-200A-D180,
592-ESM-___-200A-S4
193-ESM-___-200A-T,
240
500
R
200
300
Sensing Module
Catalog Number
Contactor
Catalog Number
Maximum
Starter FLC (A)
Maximum Available
Fault Current (A)
Maximum
Voltage (V)
Maximum RK5 Non-time
Delay Fuse Size
Maximum Listed
Circuit Breaker Size
193-ESM-___-200A-P,
193-ESM-___-200A-T
------ ------ 600A 600A
100-D115 115
100-D140 140
100-D180 180
592-ESM-___-200A-S4
500_-E__
135 400A 175A
600
10,000
193-ESM-___-200A-D180
300A
250A
193-ESM-___-200A-P,
Table 3 High Fault Short Circuit Ratings using stand alone overload relays when
protected by fuses per UL60947-4-1 and CSA 22.2 No. EN60947-4-1
Maximum
FLC (A)
Maximum
Available Fault
Current (A)
Maximum
Voltage
(V)
Class J or CC
Fuse
193-ESM-___-200A-P,
193-ESM-___-200A-T,
200 100,000 600 400A
Sensing Module
Catalog Number
115
200
100-D115
Table 6 High Fault Short Circuit Ratings using Bul. 140G circuit breakers per UL60947-4-1 and CSA 22.2 No. EN60947-4-1
At 480V At 600V
100-D115 115
100-D140 140
100-D180 180
500_-E__ 135
Maximum Circuit
Breaker Current (A)
193-ESM-___-200A-D180
65
25
140G-J6_3-D25
225
Maximum Available
Fault Current (kA)
Sensing Module
Catalog Number
Contactor
Catalog
Number
Maximum
Starter FLC (A)
Circuit Breaker
Catalog Number
100-D115
115 200 200
22 14592-ESM-___-200A-S4 140G-J6_3-D17 175
5,000
500 500240
-
1
-
2
-
3
-
4
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