Zippity Outdoor Products ZP19004 Installation guide

Brand
Zippity Outdoor Products
Model
ZP19004
Type
Installation guide
www.zippity-outdoor.com
1
ASSEMBLY
INSTRUCTIONS
NEWPORT VINYL PICKET GATE
(31” H X 41” W)
60 MIN
Approximate assembly
time
42 in Opening
1/2 in 1/2 in
33 1/2 in
2 in
41 in Gate Width
This gate can easily be trimmed down
horizontally to t your custom fence. Use
ne-toothed circular saw or hack saw.
This gate is designed to be used with our Newport Vinyl Picket Fence.
@
6935 Reames Rd. Ste. K. Charlotte, NC 28216
support@zippity-outdoor.com
704-892-5222 / 877-234-6196
zippity-outdoor.com
Want to see a video on how to
assemble this product? Scan
the code below!
Ver. 072320
www.zippity-outdoor.com
2
GENERAL INFORMATION
MISSING OR DAMAGED PARTS?
NEED ASSEMBLY HELP?
NEED TO RETURN?
IMPORTANT
• Please read through before starting assembly.
• Important: Check the inside of the larger pieces in your box for other materials packed inside.
• When assembling components, place on a non-abrasive surface (i.e. shipping box) to avoid scratching.
• We recommend an area approximately 5’x 8’ for unobstructed assembling.
• You should not need to use excessive force when assembling components.
VISIT OUR WEBSITE FIRST, SO WE CAN HELP YOU RIGHT AWAY!
EMAIL:
WEBSITE:
support@zippity-outdoor.com
nychgroup.com/parts
PHONE: 704-892-5222 / 877-234-6196
To help you quickly and accurately, please have reference item number
ZP19004
found on the next page. It is helpful if you can provide the batch lot which is a stamped number on the end of the box.
If you are having problems with the assembly or installation of this product, we are happy to assist you with the process, so
please give us a call at 704-892-5222 / 877-234-6196.
return the product, you will need to initiate the return from the company you originally purchased from.
Although great care has been taken to ensure proper packaging and handling of this product, occasionally problems occur.
If you discover any missing, damaged or defective parts, please visit our website to order replacement parts. If you experi-
ence any further trouble with your product, please contact our customer service department.
Customer service agents are available to take calls weekdays from 8am-5pm EST. If you
call outside of business hours, please leave a voicemail.
www.zippity-outdoor.com
3
GENERAL INFORMATION
1. Read over fence instructions rst.
2. Pre-Assemble the gate frame.
3. Install your gate posts before your fence posts.
4. Do not hang your gate system o a single non-supported post.
Your gate and fence will work better together if you rst take the time to read and under-
stand your fence.
Please do not screw the gate frame together until you have temporarily assembled the gate
frame. In other words, do a dry run rst. This will ensure:
Your fence panels will be more forgiving for a custom t than your gate. Position and install
your gate posts before you do anything else.
Your gate will perform better and last longer if your hinge post is connected to a panel of
fence that is connected to another post. This way, the weight strain will be transferred onto
two posts versus just one. Installing fence panels on both sides of your gate is ideal in all sit-
uations. If this is not possible because of space restrictions, please contact us for alternative
solutions.
It’s easier to troubleshoot when things are not screwed together. After you assemble your
gate correctly, please disassemble as necessary, and use the 1¼” self-drilling stainless
steel screws to permanently assemble the gate.
1. That you have everything necessary to complete the gate.
2. That you will have assembled the gate frame in the correct order.
3. All of the pieces t and function properly.
4. The gate height and width are similar to the measurements shown on page one.
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4
STEP 1: LAY OUT MATERIALS
Note: Top rail has
picket holes on
both sides.
A B G
H
I
J
C D
E F
Top Gate Bracket (2)
Top Rail (1)
White 1¼” Self-Drilling
Stainless Steel Screw
(24)
Black 1¼” Self-Drilling
Stainless Steel Screw
(38)
Gate Hinge (2)
Gate Latch (1)
Bottom Rail (1)
Vertical Rail (2)
Bottom Gate
Bracket (2)
Picket (6)
1½” x 3½” x 40¾”
1½” x 3½” x 40¾”
1½” x 3½” x 18½”
.875” x 3” x 29¾”
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5
STEP 2: ASSEMBLE THE BOTTOM OF THE GATE FRAME
STEP 2.1 STEP 2.2
STEP 2.3
Insert the bottom rail (F) all the way
into the bottom gate bracket (E)
until it hits the corner of the bracket
as illustrated.
Insert the bottom rail all the
way into the opposite bottom
gate bracket until it hits the
corner as illustrated.
Insert vertical rails (C) until they hit the bottom rail.
Note: Orient the rail with the
routed holes facing up.
Insert fully to this point.
Insert fully to this point.
Insert fully to this point.
Insert fully to this point.
E
F
C
Completed gate bottom.
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6
STEP 3: ASSEMBLE THE GATE FRAME TOP AND ATTACH TO SIDES
STEP 3.1 STEP 3.2
Insert the top rail (B) all the way
into the top gate bracket (A) until
it hits the corner as illustrated.
Insert the top rail all the way into
the opposite top gate bracket
until it hits the corner as illustrat-
ed. The last routed hole on each
end of the top rail should line up
with the routed hole in the top
rail brackets.
Insert fully to this point.
Insert fully to this point.
Insert fully to this point.
Insert fully to this point.
Note: Opening on top gate bracket
STEP 3.3
Slide top gate brackets and top rail down over the vertical rails.
A
B
Completed gate frame.
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7
STEP 4: SCREW GATE FRAME TOGETHER
STEP 5: INSERT PICKETS INTO GATE FRAME
STEP 4.1
STEP 5.1
Completed gate with frame.
Fasten gate brackets with (16) white 1¼”
self-drilling stainless steel screws (G) into
the pre-drilled holes on the gate brackets
as necessary.
Insert pickets (D) through the top rail into the bottom rail.
G
D
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8
STEP 6: FASTEN GATE HINGES
STEP 7: POSITION, ADJUST, AND ALIGN GATE/ SECURE HINGES TO POSTS
Fasten gate hinges (I) onto the front of the gate with (8) black 1¼” self-drilling stainless
steel screws (H).
H
STEP 7.1 STEP 7.2
STEP 6.1
Use temporary spacers
or blocks to rest the gate
on during alignment and
installation.
1
Fasten hinges to the post
with (8) black 1¼” self-drill-
ing stainless steel screws.
I
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9
STEP 8: ALIGN AND INSTALL LATCH
STEP 8.1
STEP 7.3
Open the gate, and fasten the hinges to the post and inside of the gate with (16) black 1¼”
self-drilling stainless steel screws.
Note: If your internal pipe anchor ends up ush to the inside
corner of the post, you will need to pre-drill the holes for the 1¼”
self-drilling stainless steel screws to penetrate the pipe anchor.
Align and fasten the gate latch (J) to t and function with the gate nger using (6) black
1¼” self-drilling stainless steel screws.
J
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10
Congratulations, you are nished!
@
6935 Reames Rd. Ste. K. Charlotte, NC 28216
support@zippity-outdoor.com
704-892-5222 / 877-234-6196
zippity-outdoor.com
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Zippity Outdoor Products ZP19004 Installation guide

Brand
Zippity Outdoor Products
Model
ZP19004
Type
Installation guide
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