Samsung MXJ-TA4122M Installation guide

Type
Installation guide
INSTALLATION MANUAL
Please read ‘Safety Precautions described in the installation manual of the air conditioner.
Check the following parts in the package.
For further information of the piping material and size of the refrigerant pipes, refer to the installation
manual of the air conditioner.
DB68-03340A-04
Branch joints
Condensate may occur on the heat insulation surface according to the atmosphere inside of the ceiling.
If the inside of the ceiling has high temperature or humidity rate is more than 80%, please add proper
insulation to prevent water drops.
• The stopper area of the pipe or socket should be spread with a welding material. EX)
Requirement
Y-joint
Reducer
Model
Name
MXJ-YA1509M MXJ-YA2512M MXJ-YA2812M MXJ-YA2815M MXJ-YA3419M MXJ-YA4119M MXJ-YA4422M
Liquid side
Gas side
x 2 EA
1
x 2 EA
1
x 2 EA
2
x 2 EA
1
x 2 EA
2
x 1 EA
7
x 1 EA
3
x 2 EA
8
x 2 EA
3
x 1 EA
7
x 1 EA
3
x 2 EA
2
x 2 EA
11
x 2 EA
11
x 2 EA
2
x 1 EA
9
x 1 EA
12
x 1 EA
5
x 1 EA
3
x 1 EA
12
x 1 EA
10
x 1 EA
9
x 1 EA
4
x 1 EA
6
x 1 EA
5
x 1 EA
3
x 2 EA
3
x 1 EA
1
Model name Total indoor unit’s capacities
MXJ-YA1509M
15.0 kW (51 MBH) and below
MXJ-YA2512M
Over 15.0~40.0 kW (51~136 MBH) and below
MXJ-YA2812M
Over 40.0~45.0 kW (136~154 MBH) and below
MXJ-YA2815M
Over 45.0~70.3 kW (154~240 MBH) and below
MXJ-YA3419M
Over 70.3~98.4 kW (240~336 MBH) and below
MXJ-YA4119M
Over 98.4~135.2 kW (336~461 MBH) and below
MXJ-YA4422M
Over 135.2 kW (461 MBH)
Y-joint for HR (High pressure gas)
Reducer
Model
MXJ-YA1500M MXJ-YA2500M MXJ-YA3100M MXJ-YA3800M
x 1 EA
4
x 1 EA
3
x 1 EA
2
x 2 EA
1
x 2 EA
3
Model name Total indoor unit’s capacities
MXJ-YA1500M
22.4 kW (76 MBH) and below
MXJ-YA2500M
Over 22.4~70.3 kW
(76~240 MBH) and below
MXJ-YA3100M
Over 70.3~ 135.2 kW
(240~461 MBH) and below
MXJ-YA3800M
Over 135.2 kW (461 MBH)
Header joint
Model
Name
MXJ-HA2512M MXJ-HA3115M MXJ-HA3819M
Liquid side
Gas side
x 4 EA
1
x 1 EA
a7
x 1 EA
2
x 1 EA
b7
x 8 EA
1
x 1 EA
4
x 1 EA
c7
x 8 EA
1
x 4 EA
3
x 1 EA
5
x 1 EA
8
x 8 EA
3
x 1 EA
6
x 2 EA
8
x 2 EA
8
x 8 EA
3
Reducer
Model name Total indoor unit’s capacities
The maximum
quantity of connection
MXJ-HA2512M
45.0 kW(154 MBH) and below 4
MXJ-HA3115M
70.3 kW(240 MBH) and below 8
MXJ-HA3819M
Over 70.3 kW (240 MBH) 8
Outdoor joint for HR (High pressure gas)
Model
MXJ-TA3100M MXJ-TA3800M
x 1 EA
3
x 1 EA
1
Reducer
1 2 3 4
Model name Total outdoor unit’s capacities
MXJ-TA3100M Below 135.2 kW(48HP, 461.3MBH)
MXJ-TA3800M Above 140.2 kW(50HP, 478.4 MBH)
Outdoor joint
Model name
Total outdoor unit’s
capacities
MXJ-TA3819M
Below 135.2 kW
(48HP, 461.3 MBH)
MXJ-TA3419M
MXJ-TA4422M
Above 140.2 kW
(50HP, 478.4 MBH)
MXJ-TA4122M
Reducer
282
364
172
172
255
282
364
172
172
255
255
282 282
419
149
173
194
241
284
85
85
85
95
95
40
40 40 40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
60
60
ID ø16.1
ID ø16.1
40
265
305
ID ø16.1
90
425
425
445
445
60
40
365
407
472
438
244
475
62
99
267
199
ID ø9.7
ID ø12.9
ID ø16.1
ID ø9.7
ID ø9.7
ID ø12.9
ID ø19.2
ID ø19.2
ID ø22.4
ID ø25.6
ID ø25.6 ID ø25.6
ID ø31.9
ID ø31.9
ID ø31.9
ID ø31.9
ID ø28.7
ID ø25.6
ID ø25.6
ID ø28.7
ID ø28.7
ID ø41.4
ID ø41.4ID ø38.3
110
ID ø41.4
ID ø44.6
ID ø54.1
ID ø38.3
ID ø38.3ID ø35.1
110
ID ø35.1
ID ø35.1
ID ø16.1
ID ø19.2
ID ø19.2
ID ø22.4
ID ø22.4
ID ø22.4
ID ø35.1
ID ø28.8
ID ø41.4
ID ø35.1
ID ø44.6
ID ø35.1
ID ø35.1
1 2 3 4
55
90
20
ID ø16.1
ID ø19.2
OD ø22.2
60
25
ID ø28.7
OD ø25.4
145
120
85
50
ID ø28.7
ID ø22.4
ID ø19.2
OD ø34.9
145
120
85
50
ID ø22.4
ID ø19.2
ID ø16.1
OD ø28.58
ID ø28.7
ID ø35.1
ID ø22.4
ID ø25.6
ID ø16.1
80
80
80
110
ID ø16.1
ID ø12.9
ID ø28.7
ID ø31.9
77.7
ID ø16.9
ID ø9.7
ID ø16.1
ID ø19.2
1 2 3 4 5 6
60
60
60
100
210
140
90
55
20
160
125
90
55
20
50
15
15
15
15
OD ø9.52
OD ø12.7
OD ø15.88
OD ø15.88
OD ø28.58
OD ø28.58
ID ø6.5
ID ø9.7
ID ø9.7
ID ø12.9
ID ø12.9
ID ø25.6
ID ø25.6
ID ø22.4
ID ø22.4
ID ø19.2
ID ø16.1
ID ø16.1
ID ø12.9
ID ø28.7
ID ø35.1
ID ø31.9
ID ø38.3
ID ø19.2
ID ø22.4
ID ø9.7
ID ø9.7
55.6
57.2
58.8
80.9
84.0
1 3 4 5
8 9 10 11 12
6 7
105
70
(5)
30
ID ø54.1
ID ø44.6
OD ø41.28
40
75
110
140
ID ø31.9
ID ø28.7
ID ø25.6
OD ø38.1
60
25
OD ø25.4
ID ø28.7
85
120
140
OD ø12.7
ID ø9.7
ID ø6.5
130
90
55
20
OD ø34.9
ID ø31.9
ID ø28.7
ID ø25.6
2
45
80
115
150
170
OD ø19.05
ID ø16.1
ID ø12.9
ID ø9.7
ID ø6.5
165
145
110
75
40
OD ø25.4
ID ø22.4
ID ø19.2
ID ø16.1
ID ø12.9
45
80
115
140
OD ø41.28
ID ø38.3
ID ø31.9
ID ø28.7
210
160
125
90
55
20
OD ø28.58
ID ø25.6
ID ø22.4
ID ø19.2
ID ø16.1
ID ø12.9
60
20
ID ø41.4
OD ø38.1
60
20
OD ø19.05
ID ø22.4
20
55
90
125
170
OD ø31.75
ID ø28.7
ID ø25.6
ID ø22.4
ID ø16.1
ID ø31.9
ID ø38.3
ID ø12.9
ID ø12.9
ID ø19.2
ID ø19.2
ID ø19.2
ID ø19.2
ID ø22.4
ID ø25.6
ID ø25.6 ID ø25.6
80
ID ø16.1
ID ø16.1
ID ø16.1
ID ø12.9
ID ø12.9
ID ø12.9
ID ø19.2
ID ø19.2
ID ø12.9
ID ø12.9
ID ø19.2
ID ø19.2
ID ø19.2
ID ø19.2
ID ø19.2
ID ø19.2
80
80
80
80
80
80
80
80
80
80
80
127
127
147 147
147
147 147
147
127
127
195
195 195
387
195
387
127
147
127
147
x 1 EA
3
x 2 EA
4
x 1 EA
2
35
70
422
423
20
45
407
327
220
125
160
90
55
20
80
115
140
55
90
125
180
264
266
ID ø28.8
ID ø28.8
OD ø41.3
ID ø35.1
1 2 3 4
5 6
20
50
85
120
145
105
60
20
85
50
40
35
70
55
75
110
145
165
95
145
OD ø19.05
OD ø25.4
OD ø41.3
OD ø34.9
OD ø34.9
OD ø19.05
ID ø31.9
ID ø28.7
ID ø22.4
ID ø28.7
ID ø22.4
ID ø19.2
ID ø35.1
ID ø22.4
ID ø19.2
ID ø16.1
ID ø12.9
ID ø16.1
ID ø12.9
ID ø9.7
ID ø28.8
ID ø41.4
OD ø34.9
OD ø41.28
OD ø28.6
ID ø28.7
ID ø38.3
ID ø31.9
ID ø28.7
ID ø28.7
ID ø22.4
ID ø25.6
ID ø19.2
ID ø16.1
59
ID ø22.4
ID ø19.2
ID ø16.1
ID ø35.1
ID ø44.6
ID ø34.9
ID ø41.4
173
173
7 a b c
OD ø12.7
50 50
55
OD ø15.88
OD ø19.05
8
55
90
20
ID ø22.4
ID ø19.2
OD ø15.9
Model
Name
MXJ-TA3819M MXJ-TA3419M MXJ-TA4422M MXJ-TA4122M
Liquid side
282
147
147
ID ø16.1
ID ø19.2ID ø19.2
ID ø19.2
80
x 2 EA
1
x 1 EA
4
282
147
147
ID ø16.1
ID ø19.2ID ø19.2
ID ø19.2
80
x 2 EA
1
x 1 EA
4
364
172
172
ID ø19.2
ID ø25.6ID ø25.6
ID ø22.4
ID ø25.6
80
x 2 EA
5
364
172
172
ID ø19.2
ID ø25.6ID ø25.6
ID ø22.4
ID ø25.6
80
x 2 EA
5
Gas side
ID ø22.4
ID ø19.2
479
240
ID ø28.8
ID ø25.6
ID ø35.1
ID ø38.3
ID ø41.4
ID ø35.1
262
x 1 EA
3
x 1 EA
2
x 1 EA
3
x 1 EA
2
x 1 EA
3
x 1 EA
2
479±2
240
ID ø38.3
ID ø35.1
ID ø22.4
ID ø28.8
ID ø35.1
ID ø41.4
ID ø35.1
251±2
x 1 EA
3
x 1 EA
2
ID ø22.4
ID ø19.2
470
334
ID ø28.8
ID ø25.6
ID ø41.4
ID ø54.1
ID ø41.4
272
x 1 EA
6
x 1 EA
6
470
334
ID ø41.4
ID ø35.1
ID ø28.8
ID ø22.4
ID ø54.1
ID ø41.4
266
DVM OPTION-MXJ_IM_03340A-05_EN.indd 1 2015-06-12 오후 4:06:25
Adhesive insulation tape
Insulating the pipe
Insulating
header joint
Insulating after brazing the cap
Adhesive insulation tape
Insulator
Header joint
Cover the connected part and fasten the header joint using a cable tie.
Insulate the header joint and the brazed part and wrap the connected
part with an adhesive insulation tape to prevent it from dewing.
Installing the Header joint
1. Select the reducer fitted on the diameter of the pipe.
Reducer
Pipe
To indoor unit
Pipe
<Liquid side>
To outdoor unit
Brazed part
Provided
Reducer
Pipe
To indoor unit
Pipe
<Gas side>
To outdoor unit
Note
Connect the Outdoor joint to the pipe by cutting the outlet of the Outdoor joint or provided reducer properly.
10~15mm or more
±10°
or less
The
horizon
Reducer Header joint
Pipe
3. Install the header joint horizontally.
±15°
or less
The horizon
±10°
or less
The horizon
<Liquid side>
±15°
or less
The
horizon
The horizon
<Gas side>
The horizon
Installation of outdoor joints
Do not install the outdoor
joint in this direction.
Liquid pipe
High pressure
gas pipe
Gas pipe
Connecting Method
Installing the Y-joint
Insulating the branch joint
Y-joint & liquid side & gas side of the outdoor unit
Attach the insulation provided with a branch joint to the insulation supplied in the eld
without a gap. Wrap the connected part with an insulation (Field supply) of a thickness of at
least 10mm.
Use an insulation with the heat resisting temperature over 120°C.
Wrap the branch joint with an insulation of a thickness of at least 10mm.
When insulating in high humidity(higher than 30°C, 80%), wrap the supplied insulation with
more than 10mm of extra insulation such as Polyethylene Foam or other similar material.
Wrap the connected part between the Outdoor joint and the gas side of the outdoor unit to
prevent it from defrosting. Wrap gas side pipe of the outdoor unit wholly to prevent it from
dewing.
Attach the adhesive insulation tape to the pipe
as shown in the picture after insulating the pipe.
Insulation tape
(Field supply)
Pipe insulation
(Field supply)
Pipe
Fix securely without any gap.
Pipe insulation
Provided
Fix securely
without any gap.
Pipe insulation
(Field supply)
Pipe insulation
(Field supply)
150mm
Branch
joint
A thickness of the insulation (Field supply)
should be at least 10mm.
(Field supply)
2. Block the reducer that is not used by brazing the cap if the number of connected indoor
unit is fewer than header joint holes.
Blocked the hole of
header joint
In order
<Gas side>
<Liquid side>
Blocked the hole of
header joint
In order
Provided
Brazed part
Note
Connect the header joint to the pipe by cutting the provided reducer properly.
10~15mm
or more
Connect the header joint in order respecting the number of the indoor unit.
Connet the indoor unit as the highest capacity comes first.
<Install vertically>
<Using reducer>
- Use connection part of Y-joint or provided
reducer by cutting them in accordance with
diameter of connecting pipe.
- Make certain 10 ~15mm or more for reducer
which connected with pipe.
- Remove burr on cut part of reducer.
It is impossible to connect reducer with pipe,
if pipe is deformed or reducer is untrimmed.
10~15mm
or more
Keep a minimum distance of 500mm or more before
connecting a branch joint.
<Install horizontally>
Maintain ±15° on
the horizon
Install the Y-joint within ±15° on
the horizon or on the vertical.
500mm
or more
Main pipe
To outdoor unit
Pipe
Front
Rear
Rear
Pipe
Reducer
To other branch
joints or indoor unit
Reducer
Do not insert the pipe deeply into the Y-joint.
( Do not insert more than 70mm.)
<Insertion depth of the connecting pipe>
Connecting pipe Connecting pipe
Basic specification
When cutting the connection part
<Gas side>
Use the attached reducer according to the selected pipe size.
Pipe
Reducer
Reducer
Pipe
To other outdoor unit
To other outdoor joint or Y-joint of the main pipe
To other outdoor joint or outdoor unit
Install the Y-joint ‘horizontally’ or ‘vertically.
Installing the Outdoor joint
<Liquid side>
Use the attached reducer according to the selected pipe size.
Pipe
Reducer
Pipe
To other outdoor unit
To other outdoor joint or Y-joint of the main pipe
To other outdoor joint or outdoor unit
Use the attached reducer according to the selected pipe size.
Pipe
Reducer
Reducer
Pipe
To other outdoor unit
To other outdoor joint or Y-joint of the main pipe
<High pressure gas side>
To other outdoor joint or outdoor unit
High pressure gas pipe only applies to the HR product.
Reducer
DVM OPTION-MXJ_IM_03340A-05_EN.indd 2 2015-06-12 오후 4:06:26
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Samsung MXJ-TA4122M Installation guide

Type
Installation guide

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