Danfoss ECL Comfort 310, A367 Operating instructions

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OperatingGuide
ECLComfort310,applicationA367
1.0TableofContents
1.0TableofContents...............................................1
1.1Importantsafetyandproductinformation.....................2
2.0Installation........................................................5
2.1Beforeyoustart.....................................................5
2.2Identifyingthesystemtype......................................10
2.3Mounting...........................................................11
2.4Placingthetemperaturesensors................................15
2.5Electricalconnections.............................................17
2.6InsertingtheECLApplicationKey..............................25
2.7Checklist............................................................31
2.8Navigation,ECLApplicationKeyA367.........................32
3.0Dailyuse.........................................................35
3.1Howtonavigate...................................................35
3.2Understandingthecontrollerdisplay..........................36
3.3Ageneraloverview:Whatdothesymbolsmean?...........40
3.4Monitoringtemperaturesandsystem
components........................................................41
3.5Influenceoverview................................................42
3.6Manualcontrol.....................................................43
3.7Schedule............................................................44
4.0Settingsoverview............................................45
5.0Settings...........................................................48
5.1IntroductiontoSettings..........................................48
5.2Flowtemperature..................................................49
5.3Roomlimit..........................................................53
5.4Returnlimit.........................................................55
5.5Flow/powerlimit.................................................62
5.6Optimization........................................................67
5.7Controlparameters................................................74
5.8Application.........................................................78
5.9Heatcut-out........................................................88
5.10Tanktemperature..................................................91
5.11Alarm................................................................96
5.12Alarmoverview....................................................99
5.13Anti-bacteria......................................................100
6.0Commoncontrollersettings............................102
6.1Introductionto‘Commoncontrollersettings..............102
6.2Time&Date.......................................................103
6.3Holiday............................................................104
6.4Inputoverview...................................................106
6.5Log.................................................................107
6.6Outputoverride..................................................108
6.7Keyfunctions.....................................................109
6.8System.............................................................111
7.0Miscellaneous................................................118
7.1ECA30/31setupprocedures.................................118
7.2Overridefunction................................................126
7.3Severalcontrollersinthesamesystem......................129
7.4Frequentlyaskedquestions....................................132
7.5Definitions........................................................135
7.6Type(ID6001),overview.......................................138
7.7ParameterIDoverview..........................................139
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1.1Importantsafetyandproductinformation
1.1.1Importantsafetyandproductinformation
ThisInstallationGuideisassociatedwithECLApplicationKeyA367
(ordercodeno.087H3813).
ThefunctionscanberealizedinECLComfort310whichincludes
M-bus,ModbusandEthernet(Internet)communication.
TheapplicationsA367.1andA367.2complywithECLComfort
controller310asofsoftwareversion1.11(visibleatstart-upofthe
controllerandin‘Commoncontrollersettings’in‘System’).
AdditionaldocumentationforECLComfort310,modulesand
accessoriesisavailableonhttp://heating.danfoss.com/.
Applicationkeysmightbereleasedbeforealldisplaytextsare
translated.InthiscasethetextisinEnglish.
Automaticupdateofcontrollersoftware(firmware):
Thesoftwareofthecontrollerisupdatedautomaticallywhenthekey
isinserted(asofcontrollerversion1.11(ECL210/310)andversion
1.58(ECL296)).Thefollowinganimationwillbeshownwhenthe
softwareisbeingupdated:
Progressbar
Duringupdate:
DonotremovetheKEY
Ifthekeyisremovedbeforethehour-glassisshown,youhave
tostartafresh.
Donotdisconnectthepower
Ifthepowerisinterruptedwhenthehour-glassisshown,the
controllerwillnotwork.
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SafetyNote
Toavoidinjuryofpersonsanddamagestothedevice,itisabsolutely
necessarytoreadandobservetheseinstructionscarefully.
Necessaryassembly,start-up,andmaintenanceworkmustbe
performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocable
dimensionsandtypeofisolation(doubleisolatedat230V).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangesforECLComfortinoperationare:
ECLComfort210/310:0-55°C
ECLComfort296:0-45°C.
Exceedingthetemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thewarningsignisusedtoemphasizespecialconditionsthatshould
betakenintoconsideration.
Thissymbolindicatesthatthisparticularpieceofinformationshould
bereadwithspecialattention.
AsthisOperatingGuidecoversseveralsystemtypes,specialsystem
settingswillbemarkedwithasystemtype.Allsystemtypesareshown
inthechapter:'Identifyingyoursystemtype'.
°C(degreesCelsius)isameasuredtemperaturevaluewhereasK
(Kelvin)oftenisusedfortemperaturedifferences.
TheIDno.isuniquefortheselectedparameter.
ExampleFirstdigitSeconddigitLastthreedigits
1117411174
-
Circuit1
Parameterno.
12174
1
2
174
-
Circuit2
Parameterno.
IfanIDdescriptionismentionedmorethanonce,itmeansthatthere
arespecialsettingsforoneormoresystemtypes.Itwillbemarked
withthesystemtypeinquestion(e.g.12174-A266.9).
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ParametersindicatedwithanIDno.like"1x607"meanauniversal
parameter.
xstandsforcircuit/parametergroup.
DisposalNote
Thisproductshouldbedismantledanditscomponents
sorted,ifpossible,invariousgroupsbeforerecycling
ordisposal.
Alwaysfollowthelocaldisposalregulations.
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2.0Installation
2.1Beforeyoustart
Thetwoapplications,A367.1andA367.2arealmostidentical.
However,A367.2hassomeextrafunctionswhicharedescribed
separately.
Theapplicationsareveryflexible.Thesearethebasicprinciples:
Heating(circuit1):
Typically,theflowtemperatureisadjustedaccordingtoyour
requirements.TheflowtemperaturesensorS3isthemost
importantsensor.ThedesiredflowtemperatureatS3iscalculated
intheECLcontroller,basedontheoutdoortemperature(S1).
Thelowertheoutdoortemperature,thehigherthedesiredflow
temperature.Bymeansofaweekschedule(upto3‘Comfort’
periods/day),theheatingcircuit1canbein‘Comfortor
‘Saving’mode(twodifferenttemperaturevaluesfordesiredroom
temperature).
ThemotorizedcontrolvalveM1isopenedgraduallywhenthe
flowtemperatureislowerthanthedesiredflowtemperatureand
viceversa.
Thereturntemperature(S5)tothedistrictheatingsupplyshould
notbetoohigh.Ifso,thedesiredflowtemperaturecanbeadjusted
(typicallytoalowervalue),thusresultinginagradualclosingofthe
motorizedcontrolvalve.
Inboiler-basedheatingsupplythereturntemperatureshouldnot
betoolow(sameadjustmentprocedureasabove).
Furthermore,thereturntemperaturelimitationcandepend
ontheoutdoortemperature.Typically,thelowertheoutdoor
temperature,thehighertheacceptedreturntemperature.
Ifthemeasuredroomtemperature(S7)doesnotequalthedesired
roomtemperature,thedesiredflowtemperaturecanbeadjusted.
Thecirculationpump(P1)isONatheatdemandoratfrost
protection.Thecirculationpump(P1)isswitchedOFFwhen
heatingtheDHW.Ifthesystemhasachangeovervalve(P2/M3)
betweentheheatingandDHWcircuit,thecirculationpump(P1)
isONwhenheatingtheDHW.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis
higherthanaselectablevalue.
TypicalA367application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes
notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S2
Returntemperaturesensor,circuit2
S3
Flowtemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5
Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor,upper
S7
Roomtemperaturesensor,circuit1
S8
DHWtanktemperaturesensor,lower
S9
Roomtemperaturesensor,circuit2
P1
Circulationpump,heating,circuit1
P2
DHWheatingpump,circuit3
P3
DHWcirculationpump,circuit3
P5
Circulationpump,heating,circuit2
M1
Motorizedcontrolvalve,circuit1andDHW
M2
Motorizedcontrolvalve,circuit2
(M3)
(Changeovervalve,circuit1,heating/DHW)
R6
Relayoutput,alarm
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Heating(circuit2):
Thiscircuitworksaftersameprinciplesascircuit1.
TheflowtemperaturesensorS4isthemostimportantsensor.
Bymeansofaweekschedule(upto3Comfortperiods/day),the
heatingcircuit2canbeinComfortor‘Savingmode(twodifferent
temperaturevaluesfordesiredroomtemperature).Themotorized
controlvalveM2controlsthecircuit.
Thereturntemperature(S2)enableslimitationasdescribed
previously.
IfthemeasuredroomtemperatureS9(S7inA367.2)doesnot
equalthedesiredroomtemperature,thedesiredflowtemperature
canbeadjusted.
Thecirculationpump(P5)isONatheatdemandoratfrost
protection.
TheheatingcanbeswitchedOFFwhentheoutdoortemperatureis
higherthanaselectablevalue.
Heatingcircuit2canbeconnectedafterheatingcircuit1.Ifso,the
desiredflowtemperatureatS3canbeinfluencedbythedesired
flowtemperatureatS4.
A367.2heatingcircuit1and2:
Theheatingcircuit1and2canusethesameroomtemperature
sensor(S7).However,eachheatingcircuitcanhaveanECA30,
RemoteControlUnit,inordertohaveseparateroomtemperature
signals.Anothersolution:UseS7foroneoftheheatingcircuitsand
ECA30fortheotherheatingcircuit.
A367.1examplea:
A367.1exampleb:
A367.1examplec:
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DomesticHotWater(DHW,circuit3):
Bymeansofaweekschedule(upto3Comfortperiods/day),the
DHWcircuitcanbeinComfortor‘Saving’mode(twodifferent
temperaturevaluesfordesiredDHWtemperature).
A367.1:
IfthemeasuredDHWtemperature(S6)islowerthanthedesired
DHWtemperature,theheatingcirculationpump(P1)isswitched
OFFandtheDHWheatingpump(P2)isswitchedON.The
motorizedcontrolvalve(M1)iscontrolledinordertomaintainthe
DHWheatingtemperatureatS3.
TheDHWheatingtemperatureistypically10-15degreeshigher
thanthedesiredDHWtemperature.
DHWtankwith1temperaturesensor:
WhenthemeasuredDHWtemperature(S6)getshigherthanthe
desiredDHWtemperature,theDHWheatingpump(P2)isswitched
OFF.Apost-runtimecanbeset.Themotorizedcontrolvalve(M1)
willhereaftermaintainthedesiredflowtemperatureintheheating
circuit.
DHWtankwith2temperaturesensors:
WhenthemeasuredDHWtemperature(S6)getshigherthanthe
desiredDHWtemperatureandthelowertemperature(atS8)gets
higherthanthecut-outtemperature,theDHWheatingpump(P2)
isswitchedOFF.Apost-runtimecanbeset.Themotorizedcontrol
valve(M1)willhereaftermaintainthedesiredflowtemperaturein
theheatingcircuit.
A367.1exampled:
A367.1examplee:
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A367.2:
IfthemeasuredDHWtemperature(S6)islowerthanthedesired
DHWtemperature,theheatingcirculationpump(P1)isswitched
OFFandtheDHWpump(P2)isswitchedON.Themotorizedcontrol
valve(M1)iscontrolledinordertomaintaintheDHWheating
temperatureatS3.
TheDHWheatingtemperatureisdeterminedbythedesiredDHW
chargingtemperatureatS9.WhentheDHWheatingtemperature
isreached,(ormax.3minutesafterDHWheatingdemand),the
DHWchargingpumpP4isswitchedON.
TheDHWchargingtemperatureistypically5-10degreeshigher
thanthedesiredDHWtemperature.
IftheDHWchargingtemperatureatS9cannotbereached,the
ECLcontrollergraduallyincreasesthedesiredDHWheating
temperatureatS3inordertoobtainthechargingtemperature.
Amax.valuecanbeset.
DHWtankwith1temperaturesensor:
WhenthemeasuredDHWtemperature(S6)getshigherthanthe
desiredDHWtemperature,theDHWpump(P2)andDHWcharging
pump(P4)areswitchedOFF.Post-runtimescanbeset.The
motorizedcontrolvalve(M1)willhereaftermaintainthedesired
flowtemperatureintheheatingcircuit.
DHWtankwith2temperaturesensors:
WhenthemeasuredDHWtemperature(S6)getshigherthanthe
desiredDHWtemperatureandthelowertemperature(atS8)gets
higherthanthecut-outtemperature,theDHWpump(P2)and
DHWchargingpump(P4)areswitchedOFF.Post-runtimescanbe
set.Themotorizedcontrolvalve(M1)willhereaftermaintainthe
desiredflowtemperatureintheheatingcircuit.
TypicalA367.2application:
Theshowndiagramisafundamentalandsimplifiedexampleanddoes
notcontainallcomponentsthatarenecessaryinasystem.
AllnamedcomponentsareconnectedtotheECLComfortcontroller.
Listofcomponents:
S1
Outdoortemperaturesensor
S2
Returntemperaturesensor,circuit2
S3
Flowtemperaturesensor,circuit1
S4
Flowtemperaturesensor,circuit2
S5
Returntemperaturesensor,circuit1
S6
DHWtanktemperaturesensor,upper
S7Roomtemperaturesensor,circuit1/2
S8
DHWtanktemperaturesensor,lower
S9
DHWchargingtemperaturesensor,circuit3
P1
Circulationpump,heating,circuit1
P2
DHWheatingpump,circuit3
P3
DHWcirculationpump,circuit3
P4
DHWchargingpump,circuit3
P5
Circulationpump,heating,circuit2
M1
Motorizedcontrolvalve,circuit1andDHW
M2
Motorizedcontrolvalve,circuit2
(M3)
(Changeovervalve,circuit1,heating/DHW)
R6
Relayoutput,alarm
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DHWcircuit,ingeneral:
Iftheinstallationhasachangeovervalve(P2/M3),alsocalled
priority-valve,betweentheheatingandtheDHWcircuits,the
changeovervalveisactivatedatDHWheatingdemand.The
circulationpump(P1)isONwhenheatingtheDHW.
Parallelmodeintwo-pumpapplications:
IftheDHWheatingtemperaturehasavalueclosetothedesired
flowtemperatureintheheatingcircuit,thecirculationpump(P1)in
theheatingcircuitwillnotbeswitchedOFFduringDHWheating.
Thereturntemperature(S5),whentheDHWheatingisactive,can
belimitedtoafixedvalue.
Ananti-bacteriafunctionisavailableforactivationonselected
daysoftheweek.
A367.1only:TheDHWcircuitcanbeconnectedprimarilyandthe
valve‘P2/M3’operatesasON/OFFvalve.
TheDHWcirculationpump(P3)hasaweekscheduleforupto3
ON-periods/day.
A367.2examplea:
A367.2exampleb:
A367.2examplec:
Thecontrollerispre-programmedwithfactorysettingsthatareshown
inthe‘ParameterIDoverviewappendix.
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OperatingGuideECLComfort310,applicationA367
2.2Identifyingthesystemtype
Sketchyourapplication
TheECLComfortcontrollerseriesisdesignedforawiderange
ofheating,domestichot-water(DHW)andcoolingsystemswith
differentconfigurationsandcapacities.Ifyoursystemdiffers
fromthediagramsshownhere,youmaywanttomakeasketch
ofthesystemabouttobeinstalled.Thismakesiteasiertouse
theOperatingGuide,whichwillguideyoustep-by-stepfrom
installationtofinaladjustmentsbeforetheend-usertakesover.
TheECLComfortcontrollerisauniversalcontrollerthatcanbe
usedforvarioussystems.Basedontheshownstandardsystems,
itispossibletoconfigureadditionalsystems.Inthischapteryou
findthemostfrequentlyusedsystems.Ifyoursystemisnotquite
asshownbelow,findthediagramwhichhasthebestresemblance
withyoursystemandmakeyourowncombinations.
SeetheInstallationGuide(deliveredwiththeapplicationkey)for
applicationtypes/sub-types.
Thecirculationpump(s)inheatingcircuit(s)canbeplacedintheflow
aswellasthereturn.Placethepumpaccordingtothemanufacturer’s
specification.
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2.3Mounting
2.3.1MountingtheECLComfortcontroller
SeetheInstallationGuidewhichisdeliveredtogetherwiththe
ECLComfortcontroller.
Foreasyaccess,youshouldmounttheECLComfortcontrollernear
thesystem.
ECLComfort210/296/310canbemounted
onawall
onaDINrail(35mm)
ECLComfort296canbemounted
inapanelcut-out
ECLComfort210canbemountedinanECLComfort310basepart
(forfutureupgrade).
Screws,PGcableglandsandrawlplugsarenotsupplied.
LockingtheECLComfort210/310controller
InordertofastentheECLComfortcontrollertoitsbasepart,secure
thecontrollerwiththelockingpin.
Topreventinjuriestopersonsorthecontroller,thecontrollerhasto
besecurelylockedintothebase.Forthispurpose,pressthelocking
pinintothebaseuntilaclickisheardandthecontrollernolonger
canberemovedfromthebase.
Ifthecontrollerisnotsecurelylockedintothebasepart,thereisarisk
thatthecontrollerduringoperationcanunlockfromthebaseandthe
basewithterminals(andalsothe230Va.c.connections)areexposed.
Topreventinjuriestopersons,alwaysmakesurethatthecontroller
issecurelylockedintoitsbase.Ifthisisnotthecase,thecontroller
shouldnotbeoperated!
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OperatingGuideECLComfort310,applicationA367
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea
screwdriveraslever.
Mountingonawall
Mountthebasepartonawallwithasmoothsurface.Establishthe
electricalconnectionsandpositionthecontrollerinthebasepart.
Securethecontrollerwiththelockingpin.
MountingonaDINrail(35mm)
MountthebasepartonaDINrail.Establishtheelectrical
connectionsandpositionthecontrollerinthebasepart.Secure
thecontrollerwiththelockingpin.
DismountingtheECLComfortcontroller
Inordertoremovethecontrollerfromthebasepart,pulloutthe
lockingpinbymeansofascrewdriver.Thecontrollercannowbe
removedfromthebasepart.
Theeasywaytolockthecontrollertoitsbaseorunlockitistousea
screwdriveraslever.
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BeforeremovingtheECLComfortcontrollerfromthebasepart,ensure
thatthesupplyvoltageisdisconnected.
2.3.2MountingtheRemoteControlUnitsECA30/31
Selectoneofthefollowingmethods:
Mountingonawall,ECA30/31
Mountinginapanel,ECA30
Screwsandrawlplugsarenotsupplied.
Mountingonawall
MountthebasepartoftheECA30/31onawallwithasmooth
surface.Establishtheelectricalconnections.PlacetheECA30/
31inthebasepart.
Mountinginapanel
MounttheECA30inapanelusingtheECA30framekit(ordercode
no.087H3236).Establishtheelectricalconnections.Securethe
framewiththeclamp.PlacetheECA30inthebasepart.TheECA
30canbeconnectedtoanexternalroomtemperaturesensor.
TheECA31mustnotbemountedinapanelifthehumidity
functionistobeused.
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2.3.3MountingtheinternalI/OmoduleECA32
MountingoftheinternalI/OmoduleECA32
TheECA32module(ordercodeno.087H3202)mustbeinserted
intotheECLComfort310/310Bbasepartforadditionalinputand
outputsignalsinrelevantapplications.
TheconnectionbetweentheECLComfort310/310BandECA32
isa10-pole(2x5)connector.Theconnectionisautomatically
establishedwhentheECLComfort310/310Bisplacedonthe
basepart.
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2.4Placingthetemperaturesensors
2.4.1Placingthetemperaturesensors
Itisimportantthatthesensorsaremountedinthecorrectposition
inyoursystem.
Thetemperaturesensormentionedbelowaresensorsusedforthe
ECLComfort210/296/310serieswhichnotallwillbeneeded
foryourapplication!
Outdoortemperaturesensor(ESMT)
Theoutdoorsensorshouldbemountedonthatsideofthebuilding
whereitislesslikelytobeexposedtodirectsunshine.Itshouldnot
beplacedclosetodoors,windowsorairoutlets.
Flowtemperaturesensor(ESMU,ESM-11orESMC)
Placethesensormax.15cmfromthemixingpoint.Insystems
withheatexchanger,DanfossrecommendsthattheESMU-typeto
beinsertedintotheexchangerflowoutlet.
Makesurethatthesurfaceofthepipeiscleanandevenwhere
thesensorismounted.
Returntemperaturesensor(ESMU,ESM-11orESMC)
Thereturntemperaturesensorshouldalwaysbeplacedsothatit
measuresarepresentativereturntemperature.
Roomtemperaturesensor
(ESM-10,ECA30/31RemoteControlUnit)
Placetheroomsensorintheroomwherethetemperatureistobe
controlled.Donotplaceitonoutsidewallsorclosetoradiators,
windowsordoors.
Boilertemperaturesensor(ESMU,ESM-11orESMC)
Placethesensoraccordingtotheboilermanufacturer’s
specification.
Airducttemperaturesensor(ESMB-12orESMUtypes)
Placethesensorsothatitmeasuresarepresentativetemperature.
DHWtemperaturesensor(ESMUorESMB-12)
PlacetheDHWtemperaturesensoraccordingtothemanufacturer’s
specification.
Slabtemperaturesensor(ESMB-12)
Placethesensorinaprotectiontubeintheslab.
ESM-11:Donotmovethesensorafterithasbeenfastenedinorderto
avoiddamagetothesensorelement.
ESM-11,ESMCandESMB-12:Useheatconductingpasteforquick
measurementofthetemperature.
ESMUandESMB-12:Usingasensorpockettoprotectthesensorwill,
however,resultinaslowertemperaturemeasurement.
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Pt1000temperaturesensor(IEC751B,1000/0°C)
Relationshipbetweentemperatureandohmicvalue:
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2.5Electricalconnections
2.5.1Electricalconnections230Va.c.
SafetyNote
Necessaryassembly,start-up,andmaintenanceworkmustbe
performedbyqualifiedandauthorizedpersonnelonly.
Locallegislationsmustberespected.Thiscomprisesalsocablesize
andisolation(reinforcedtype).
AfusefortheECLComfortinstallationismax.10Atypically.
TheambienttemperaturerangefortheECLComfortinoperationis
0-55°C.Exceedingthistemperaturerangecanresultinmalfunctions.
Installationmustbeavoidedifthereisariskforcondensation(dew).
Thecommongroundterminalisusedforconnectionofrelevant
components(pumps,motorizedcontrolvalves).
ECL210/310
ECL296
SeealsotheInstallationGuide(deliveredwiththeapplicationkey)
forapplicationspecificconnections.
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Wirecrosssection:0.5-1.5mm²
Incorrectconnectioncandamagetheelectronicoutputs.
Max.2x1.5mm²wirescanbeinsertedintoeachscrewterminal.
Maximumloadratings:
Relayterminals
4(2)A/230Va.c.
(4Aforohmicload,2Afor
inductiveload)
Triac(=electronic
relay)terminals
0,2A/230Va.c.
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2.5.2Electricalconnections24Va.c.
SeealsotheInstallationGuide(deliveredwiththeapplicationkey)
forapplicationspecificconnections.
Maximumloadratings:
Relayterminals
4(2)A/24Va.c.
(4Aforohmicload,2Afor
inductiveload)
Triac(=electronic
relay)terminals
1A/24Va.c.
Donotconnect230Va.c.poweredcomponentstoa24Va.c.power
suppliedcontrollerdirectly.Useauxilliaryrelays(K)toseparate230
Va.c.from24Va.c.
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2.5.3Electricalconnections,safetythermostats,ingeneral
SeealsotheInstallationGuide(deliveredwiththeapplicationkey)
forapplicationspecificconnections.
WhenSTisactivatedbyahightemperature,thesafetycircuitinthe
motorizedcontrolvalveclosesthevalveimmediately.
WhenST1isactivatedbyahightemperature(theTRtemperature),the
motorizedcontrolvalveisclosedgradually.Atahighertemperature
(theSTtemperature),thesafetycircuitinthemotorizedcontrolvalve
closesthevalveimmediately.
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/