Mandik Helios Installation guide

Brand
Mandik
Model
Helios
Type
Installation guide
1
1.EconomizerAWTM...........................................................................................................
2
2.Economizerfunctiondescription....................................................................................
2
3.Pressurelosesonfluegassesside....................................................................................
2
4.Availablepressureforconnectiontoairduct......................................................................
2
5.Dimensions.......................................................................................................................
3
6.Technicaldata...............................................................................................................
3
7.Wiringdiagram..................................................................................................................
3
8.Orderingdata....................................................................................................................
4
9.Installation.....................................................................................................................
4
10.Accessories.....................................................................................................................
5
11.Operation........................................................................................................................
6
12.Maintenance.........................................................................................................
6
13.Service............................................................................................................................
6
14.Troublesandtheirremedies............................................................................................
6
2
Economizerisacounterflowheatexchangerwhichutilizesresidualheatoffluegasesforairheating.It
consistsoftheheatexchangeritself,airfanandflangeontheheatedairexit.Theinternalheattransfer
surfaceoftheexchangerismadeofaluminium,theexternalsurfaceismadeofgalvanizedsteelplate.
Totheexternalsurfaceofheatexchanger,thereareconnectedairfanandairoutputneckwithflange
130by130mm.Theflangeisusedforconnectingagrillewithadjustablebladestoblowtheheatedair
intotheheatedroomorforconnectinganairducttransferringtheheatedairintoanotherroom.The
internalheattransfersurfacehas a standard DN100(130) mm socket for connection tofluegases
outputofHELIOStubeheaterandDN100(130)mmneckforconnectiontothesocketofcondensate
trapandfurthertofluesystem.
AWTM100/2000with2mlengthofheatexchanger.
AWTM100/400with4mlengthofheatexchanger.
AWTM130/400with4mlengthofheatexchanger.
Economizerisplacedinfluesystemimmediatelyafterthetubeheater.
Electricsupplyofthefancanbefromconnectorontheburnerboxorbycablefrommains230V/50Hz.
Whentheheaterisstarted,thefluegasesflowinsidetheinternalheattransfersurfaceandheatitup.
Assoonasthesurfacetemperaturereaches42°C,theairfanisstartedandblowstheairbetweenthe
internalheattransfersurfaceandexternalcasing,theheatedairgoesoutviatheneckwithconnected
grilleorduct.Ifthetemperatureofinternalsurfacedecreasesbellow30°C,theairfanstops.
Type Helios10 Helios20 Helios30 Helios40 Helios50
AWTM100/2000 5Pa 7Pa 8Pa 9Pa
AWTM100/4000 9Pa 13Pa 15Pa 18Pa
AWTM130/4000     12Pa
Type Availablepressure[Pa]
AWTM100/2000 45Pa
AWTM100/4000 35Pa
AWTM130/4000 35Pa
9
5
6
8
7
2
1
4
3
1
Casing 3 Airintake
5
Electricterminalbox
7
Warmairoutput
9
Hangingpoint
2
Flueoutput 4 Airfan
6
Flueinput
8
SocketDN100
3
AWTM100/2000
AWTM100/4000
Length[mm] 2000 3950 4040
Weight[kg] 14,5 26 47
Powersupply[V/Hz] 230/50
Electricinput[W] 50 75
Airflow[m/h] 600 750
ThermaloutputwithHELIOS10 420W 950W
ThermaloutputwithHELIOS20 690W 1200W
ThermaloutputwithHELIOS30 1400W 1720W
ThermaloutputwithHELIOS40 1900W 2350W
ThermaloutputwithHELIOS50  2300W
Availablepressure 45Pa 35Pa 35Pa
Thethermaloutputofeconomizerdependsontheheateradjustmentandairtemperature.
Theabovedataareforcorrectlyadjustedheatersworkingonnaturalgasandairtemperatureof20°C.
3
4
lengthofeconomizer2000mm
nominaldiameterofthefluegasduct
economizerAWTM
Economizerisplacedinfluesystemimmediatelyafterthetubeheater.Thepositionofeconomizeris
horizontalwithslope2%fromtheheater.Betweenheaterandeconomizer,abendmaybeinsertedif
necessary.Forhanging,the economiserisequippedwithhangingboltswhich canbeusedforfine
adjustmentifitsslope.Immediatelyaftereconomiser,theremustbecondensatetrapwithcondensate
outputandoutputoffluegasesoutofthebuilding.
MIN.SLOPE2%
2
1
5
4
3
6
1 HELIOS
tubeheater
Condensatetrapfluegases
measurementhere
5
Roofdischargehead
2 EconomizerAWTM
Flueduct
6
Condensateoutout
connectionG3/4"
5
●VVM(TD001/96)
●VVPM(TD007/99)
●VVDM(TD089/12)
●ALCM(TD003/97)
●ALKM(TD005/99)
●VASM(TD017/01)
●VAPM(TD010/00)
VVM600/24(625/24)2837 28 37
VVM600/48(625/48)20,0030 20 30
VVPM600(625)2841 28 41
VVDM600(625)1233 12 33
ALCM600622 6 22
ALCM625521 5 21
ALKM5001427 14 27
VASM4001834 18 34
VAPM400/D2030 20 30
6
EconomizerAWTMworksautomaticallywhenconnectedtoelectricsupply.
Incaseofthelongtermbreakdowndisconnectitselectricsupply.
EconomizerAWTMispartofthefluesystemoftubeheaterandthusitissubjectofannualinspections
togetherwiththeheater.
Theannualprofessionalserviceinspectionincludesatleast:
Economizerandexhaustsystempermeability,theirintactnessandtightness
Permeabilitycheckofcondensateoutlet
Soliditycheckofallelectricconnections
Functionalcheckofcontrolthermostat
1.disconnecttheelectricsupplyoftheeconomizer.
2.disconnectcablefromthefanpullingtheconnectorout
3.securethefanagainstfallingusingstringorropewithcarabiners
4.screwoutfourboltsthatfastenthefanintotheneckoftheeconomizer
5.pullthefanout
1.securethefanagainstfallingusingstringorropewithcarabiners
2.performtheassemblyinthereverseorderthanremovingthefan
1.disconnecttheelectricsupplyoftheeconomizer
2.opentheelectricterminalbox
3.unscrewthetwoscrewstoreleasetheelectricterminalboxfromtheeconomizercoat
4.releasethethermostatfromtheinternalheatexchangingsurfaceitistherestuckbysilicone
5.removethethermostatanddisconnectitbypullingouttheconnectors
6.installthenewthermostatintheoppositeorder
Itisnotfunctionalfandoesnotwork Defectiveventilator Replacethefan
Defectivethermostat Replacethethermostat
Fanoftheeconomizerstartsimmediatelywhen
el.supplyisconnected Defectivethermostat Replacethethermostat
Theproducerreservestherightforinnovationsoftheproduct.Foractualproductinformationsee
www.mandik.com
MANDÍK,a.s.
Dobøíská550
26724Hostomice
CzechRepublic
Phone.:+420311706706
Fax:+420311584810,311584382
EMail:[email protected]
www.mandik.cz
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Mandik Helios Installation guide

Brand
Mandik
Model
Helios
Type
Installation guide
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