PPA Tore Brushless Owner's manual

Brand: PPA

Model: Tore Brushless

Type: Owner's manual

28 1

WARNING:

Do not use this device

without read the manual

instructions.

OPERATOR FOR SLIDING

SOCIAL DOOR

TORE

Technical Manual

P09875 - 05/2022

Rev. 0

Made by: Motoppar Indústria e Comércio de Automatizadores Ltda

Av. Dr. Labieno da Costa Machado, 3526 - Distrito Industrial - Garça - SP - CEP 17406-200 - Brasil

CNPJ: 52.605.821/0001-55

www.ppa.com.br | +55 14 3407 1000

2 3

IMPORTANT SAFETY INSTRUCTIONS

Recommendation:

For the installation of the equipment, it is important that the installer

PPA specialist follow all instructions mentioned in this MANUAL

TECHNICAL and USER MANUAL.

With the USER MANUAL, the installer must present all the information,

uses and safety items of the equipment to the user.

Before using the TORE SOCIAL DOOR AUTOMATER, read and

strictly follow all instructions contained in this manual.

- Before installing the automate, make sure that the network local

electrical power complies with that required on the equipment

identification label. Connect the power cord, only to sockets

connected to the grounding network;

- Do not turn on the mains until installation / maintenance is completed

completed. Always make the electrical connections of the command

center with the electrical network turned off;

- After installation, make sure that the door parts do not fall apart

extend along the roads and the public footpath;

- Under no circumstances eliminate the grounding plug of the food.

Do not use adapters that eliminate this Ground connection. It is

mandatory to use the Ground pin.

INDEX

Important safety instructions ................................................................................................3

Tools requeired for installation .............................................................................................. 4

Electrical installation ............................................................................................................. 4

Power cord with grounding plug ..........................................................................................5

Technical characteristics ......................................................................................................6

Installation and fixation of the operator ................................................................................6

Procedure before installation ................................................................................................7

Sizing of the door leaves ......................................................................................................8

Drilling glass ....................................................................................................................... 10

Installation of the lock ......................................................................................................... 10

Rail installation ....................................................................................................................11

Glass installation ...............................................................................................................12

Flange and pulley assembly on the frame .........................................................................14

Stop ....................................................................................................................................14

Radar .................................................................................................................................. 15

Photocell ............................................................................................................................. 18

Connection diagram on the control board .........................................................................19

4 5

TOOLS REQUIRED FOR INSTALLATION

Below are some tools needed to install the operator:

ELECTRICAL INSTALLATION

To start the operator installation, a connection to the 127V or

220V mains through a symbolized power point, from a socket,

based on the official standard for sockets, (norm NBR 14136),

a standard provided with an ground conductor.

POWER CORD WITH GROUNDING PLUG

For the installation of the operator, it is provided

with a 3-pin plug. The middle pin is connected to

the metal part of the operator, which connected

to the socket is in direct contact with the network

ground wire, increasing user safety.

IMPORTANT

The equipment must be powered via a residual differential current (DR)

device with a rated residual operating current exceeding 30 mA.

PENCIL

SCREWDRIVER

SAW ARCH

FRAME

UNIVERSAL

PLIERS

ALLEN WRENCH

3, 4 AND 6mm

HAMMER

PHILIPS KEY

Ground connexion

CUTTING

PLIERS

10mm CANNON

WRENCH

DRILLING MACHINE

STAR KEY

NOZZLE

PLIERS

10,13,22 and 28mm

MOUTH KEY

COMMON LEVEL

STAIRS

RATCHET WRENCH

LASER

LEVEL

6 7

INSTALLATION AND FIXATION OF THE OPERATOR

Before installing the operator, check if the structure is aligned and in

good condition for a better functioning of the automation. Also check if

the electrical network is specific for the automation.

PARAMETER AND TECHNICAL CHARACTERISTICS

OPERATOR TYPE SLIDING SLIDING SLIDING

RATED VOLTAGE 220 V 220 V 127 V

NOMINAL FREQUENCY 60 Hz 50 Hz 60 Hz

RATED POWER 70 W 70 W 80 W

ENGINE ROTATION 2610 rpm 2610 rpm 2610 rpm

NOMINAL CHAIN 0,7 A 0,7 A 1,4 A

REDUCTION 2:20 2:20 2:20

LINEAR SPEED 30 m/min 30 m/min 30 m/min

MANEUVERS 180 cycles/h 180 cycles/h 180 cycles/h

DEGREE OF PROTECTION IPX 0 IPX 0 IPX 0

MAXIMUM LOAD 1 leaf of 90 kg or

2 leaf of 150 kg

(75 kg each)

1 leaf of 90 kg or

2 leaf of 150 kg

(75 kg each)

1 leaf of 90 kg or

2 leaf of 150 kg

(75 kg each)

TEMPERATURE RANGE

-5°C

+50 °C

-5°C

+50 °C

-5°C

+50 °C

ISOLATION TYPE Class B, 130°C Class B, 130°C Class B, 130°C

TECHNICAL CHARACTERISTICS PROCEDURE BEFORE INSTALLATION

Identify at the place of installation, what is your case for the installation of the Tore

operator in one of the steps below:

1 Step: The height of the Tore set will occupy the space corresponding to 150

mm in height at the fixing location (figure 1). It can only be implemented if the site

is in good condition and the wall is not warped, otherwise provide the necessary

repairs.

2 Step: The Tore operator will be installed in a gap (directly on the ceiling): If it is

directly on the ceiling (span), it will not need a structure (figure 2).

3 Step: Installing the Tore operator in a corridor span: in the installation inside the

span, it is necessary that the structure support the weight of the operator and also

the glass, in case it realizes that it will not support ask to reinforce the structure.

RIGHT FOOT

105

142

WALL

PICTURE 1

RIGHT FOOT

105

142

SLAB

PICTURE 2

8 9

SIZING OF THE DOOR LEAVES

For the dimensioning of the door leaves, we must take into account the following

aspects:

a) How to calculate leaf size:

Measure the span width, divide this value by the number of leaves you want, the

result will be the width size of each leaf. Moving leaves will be 50 mm wider in

width than fixed leaves.

b) How to calculate the weight of the doors:

To calculate the weight of the leaves, proceed as follows:

Find the square area of the leaf, multiplying height x width and the result multiply

by 25 Kg which is the weight of the m² of the 10 mm² glass. Then you will have

the weight of the leaf, multiply it by 2 and you will have the total weight of the two

leaves.

c) The height of the movable leaf is the height of the right foot plus 45 mm, where

the glass will be inside the rail. Ask to drill the hole according to the template.

FIXES LEAF

Leaf height (h)

Leaf width (L)

MOVING LEAF

PASSAGE

MOVING LEAF

SPAN WIDTH = 4 m

FIXES LEAF

RIGHT FOOT

10 11

DRILLING GLASS

All measurements below are in millimeters.

INSTALLATION OF THE LOCK

When there is a need for a lock on the door, which is not automatic, the finishing

profile must be cut to fit and/or perforate it (depending on the type of lock).

We recommend as an automatic lock in cases of access control, the Electromagnetic

Lock (optional) sold separately.

Note: To purchase Bona Electromagnetic Lock, consult your PPA Distributor or

Dealer.

When the door is not electronically closed, provide glass cut and

holes for manual locks.

RAIL INSTALLATION

Note: Before fixing the rail, it is advisable to remove the central motor and the belt,

leaving only the fixing screws for them. Leave the pulleys on the rail because if it is

installed inside the span, you will not be able to place them later.

The location where the rail will be installed must follow the tips at the beginning

of the Technical Manual (Procedures before installation). Follow the steps below:

1 Step: Drilling the rail: Drill a hole in the middle of the rail, then drill holes at the

ends 150 mm inward and then divide into equal parts according to weight. Before

drilling the rail, check where the fixing will be (wall or inside the span) in order to

drill holes in the rail.

Note: use screws according to the weight of the operator.

2 Step: To fix the rail to the wall, measure the mobile leaf minus 45mm and fix the

rail.

3 Step: Make marks on the wall to indicate the height of the base of the rail;

4 Step: Place the rail level to these indications and mark the rail holes on the wall.

5 Step: After marking the location of the holes, drill the hole according to the

bushing to be used. If fixing in aluminum, wood or iron, use a suitable screw.

6 Step: Place the bushings in the holes if it's masonry.

Note: we recommend using fixing screws according to the weight of the leafs and

the type of beam to which the automation rail will be fixed.

12 13

7 Step: Return the rail to the wall and just place the screws to support it (7°Step

will only be done if it is fixed in masonry).

8 Step: Place the rail well leveled and tighten the screws to secure it permanently.

Note: We suggest that the leveling be done with laser level.

GLASS INSTALLATION

10 Step: Fit M6 nuts in the housing of the right/left flange

for fixing the movable glass.

Note: For all parts that are fixed to the flange,

M6 x 10mm screws with 6mm flat washer must

be used, otherwise there is a risk of breaking the

glass.

11 Step: Mount the flanges and pulleys on the

movable glass.

Fit part 1 in the hole of the movable glass, one on each side, then place part 2

in the hole of part 1 and tighten with part 9. Fit parts 3 and 4 in the holes of the

movable glass, fit part 2 in the hole in part 3, place part 5 on the opposite side of

parts 3 and 4 by fitting the holes in part 4. Note that the holes that fit in part 4 are

at the bottom of part 5.

Tighten parts 4 and 5 with parts 6, 7, and 8 and tighten parts 2 and 5 with part 9.

See the example in figure 10 and the parts table.

12 Step: Fit the movable sheet (with the pulleys) onto the rail. Fit the nylon guide to

the movable glass, leaving it aligned with the fixed glass. Erect the movable glass

and fix the nylon guide by screwing it to the ground.

13 Step: Glue the PS glass stop rubber to the sides, along its entire length, where

the movable sheets meet.

Note: To glue the rubber profile, it is necessary to clean it with alcohol, thinner or

clean water in the place indicated for gluing.

14 Step: Place one sheet against the other and check for misalignment. Make

the adjustment by moving the eccentric shaft of the pulleys until the sheets are

aligned. For this, use a 6mm allen wrench and a 22mm open-end wrench.

After alignment, tighten the nuts definitively.

Note: Perform this procedure on both leaves.

Attach nylon guides to the ground.

PS turn stop

rubber

6mm allen wrench

22mm spanner

14 15

Open stop

FLANGE AND PULLEY ASSEMBLY ON THE FRAME

1 Step: To mount the cart on the frame profile, insert the cart already assembled

into the frame as shown below in the illustration of this assembly process.

Note: The construction of the frame profile must be resistant, and the upper

crossbar must be reinforced and an iron or aluminum profile must be placed

inside, on which the trolley support will be fixed to fix the door.

STOP

To mark the operator's limit switch, the stop's must be adjusted on the rail, fixing

them with screw. This will be necessary to limit the course of the door and prevent

equipment damage. For movable two-leaf doors should there will be two opening

stop’s. For single-leaf doors only one opening stop will be needed.

Open the door as far as possible, observe the point where it must stop, place one

of the stop's to mark the limit switch opening at that point.

Note: At closing there will be no stop. The closure will be cushioned by the stop

rubbers.

RADAR

Radar is a sensor that triggers the automatic door when an object approaches its

detection radius.

Technical specifications

- Power supply voltage: 12 to 24 VDC

- Frequency emitted: 24,125 GHz

- Maximum installation height: approximately 3.5 m

- Adjustment angles: O to 90 ° vertical and - 45 to 45 ° horizontal

- Detection area: - wide - narrow

knowing the board:

Installation mode

1. Fix the radar in the desired place and connect the power cable (red is positive,

brown is negative and yellow and orange are the contacts of the relay).

2. Adjust the antenna angulation.

Antenna angulation defines the focus of the sensor, whether it will be closer or

further away from the automatic door. See the figures on the side for more details.

3. Adjust the sensitivity through the trimpot P1 (Figure b)

- Counterclockwise: decreases sensitivity

- Clockwise: increases sensitivity

Note: The trimpot adjusts the sensitivity and consequently the detection area.

Both are directly proportional, so a higher sensitivity means a larger coverage

(detection area).

Trimpot P1

Sensibility

Adjument

Conguration

Dip switch

Detection

antenna

Detection antenna

connector

16 17

Dip switch Configuration

Key 1 sets the state of the relay: ON = NC (normally closed) and OFF = NO

(normally open).

Key 2 sets the pulse retention time: ON = 2 seconds and OFF = 0.5 seconds.

Key 3 sets the immunity mode: ON = high immunity and OFF = normal immunity.

The "Selection" function (key 4 of the DIP Switch) configures the detection in

unidirectional mode, that is, the detection of movements occurs only in the

direction of approximation.

NOTE: This function helps to inhibit the false shots caused by natural movements

of some parts of the automatic door itself, such as the belt, the rail, etc.

ON = function enabled

OFF = disabled function

Application Example: When passing through the door, only the first sensor,

be it the internai radar or the externai radar, will detect the movement. As the

second sensor will not activate, the automatic door may Glose at the exact time of

scheduled automatic closing, aiding in the optimization of air conditioning and in

the consumption of the system.

NOTE:

Set up with high immunity in environments where rain or other light movement may

occur in front of the sensor to prevent false shots. This setting makes the sensor

"slower".

Connection diagram in Command Board – Radar

Fixing the radar to the cover

1. Radar must be fixed in the middle of the passageway.

2. Pass the wire through the larger hole, from the outside to the inside, and secure

with a fastener and clamp that comes with the kit.

3. Determine the location for fixing the external radar, making the fixing holes and

passing the wire.

EXTERNAL

RADAR

INTERNAL

RADAR

Gray cable

Internal connector (polarized)

Drilling template

Radar

Red = 15V

Brown = GND

Oranje = GND Oranje

Yellow = Radar Yellow

Brown

Red

18 19

PHOTOCELL

Fixing and connecting the photocell

1. Pass cable 1 of 4-way going from the TX to the board, passing through the rail

and fixed with clamps.

2. Pass cable 1 of 4-way going from RX to the board, passing through the rail and

fixed with clamps.

The command for activating the photocell must be made from an NC (Normally

Closed) contact, that is, for the board to receive a photocell command, the

connection between FOTO and GND of the CN6 connector must be opened.

Precautions

Fix the photocell at the desired height and align for proper functioning.

GLASS DOOR (PHOTOCELL ATTACHED TO THE WALL)

CONNECTION DIAGRAM ON THE CONTROL

BOARD

PPA Tore Brushless Owner's manual

Brand: PPA

Model: Tore Brushless

Type: Owner's manual

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PPA Tore Brushless Owner's manual

PPA Tore Brushless Owner's manual

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