Toro 52" SFS Mower Finishing Kit, Z200 Twin Soft Bagger User manual

Brand: Toro

Model: 52" SFS Mower Finishing Kit, Z200 Twin Soft Bagger

Category: Air blowers/dryers

Type: User manual

Operator’s Manual

English (EN)

Form No. 3329–568

52 inch Twin Bagger and Finishing

Kit

200 Series Z Master

Model No. 78498—Serial No. 230000001 and Up

Model No. 78503

Printed in the USA

 2003 by The Toro Company

8111 Lyndale Avenue South

Bloomington, MN 55420-1196

Contents

Page

Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 4. . . . . . . . . . . . . . . .

Setup 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the Mower for Existing Holes 7. . . . . . .

Removing the Mower 7. . . . . . . . . . . . . . . . . . . . . .

Preparing the Mower 8. . . . . . . . . . . . . . . . . . . . . .

Removing the Cutting Chamber Stiffeners 8. . . . . .

Installing the Front Tunnel Baffle 9. . . . . . . . . . . .

Installing the Rear Tunnel Baffle 10. . . . . . . . . . . . .

Installing the Center Rear Baffle 11. . . . . . . . . . . . .

Installing the Left Rear Baffle 12. . . . . . . . . . . . . . .

Installing the Right Rear Baffle 13. . . . . . . . . . . . . .

Removing the Existing Mower Pulley 14. . . . . . . . .

Installing the Pulley Assembly 14. . . . . . . . . . . . . . .

Installing the Belt Cover and Bagger Belt 14. . . . . .

Installing the Mounting Plates 15. . . . . . . . . . . . . . .

Installing the Mower and PTO Drive Belts 16. . . . .

Removing the Drive Wheels 17. . . . . . . . . . . . . . . .

Installing the Bagger Brackets 17. . . . . . . . . . . . . . .

Installing the Blower Assembly 19. . . . . . . . . . . . . .

Installing the Bagger Belt and Idler Spring 19. . . . .

Installing the Hood Assembly and Bags 21. . . . . . . .

Installing the Bagger Tube 23. . . . . . . . . . . . . . . . . .

Installing the Weights 24. . . . . . . . . . . . . . . . . . . . . .

Installing the Blades 25. . . . . . . . . . . . . . . . . . . . . . .

Using the Grass Deflector 25. . . . . . . . . . . . . . . . . .

Installing the Grass Deflector 26. . . . . . . . . . . . . . . .

Operation 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emptying the Grass Bags 27. . . . . . . . . . . . . . . . . . .

Clearing Obstructions From the Bagger System 27.

Removing the Bagger 28. . . . . . . . . . . . . . . . . . . . . .

Operating and Bagging Tips 29. . . . . . . . . . . . . . . . .

Maintenance 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recommended Maintenance Schedule 30. . . . . . . . .

Cleaning the Hood Screen 30. . . . . . . . . . . . . . . . . .

Cleaning the Bagger 30. . . . . . . . . . . . . . . . . . . . . . .

Checking and Adjusting the Bagger Belt Tension 30

Checking and Adjusting the Blower Latch 32. . . . . .

Replacing the Blower Belt 33. . . . . . . . . . . . . . . . . .

Greasing the Blower 33. . . . . . . . . . . . . . . . . . . . . . .

Checking the Blower Liner 34. . . . . . . . . . . . . . . . .

Replacing the Blower Liner 34. . . . . . . . . . . . . . . . .

Inspecting the Bagger 35. . . . . . . . . . . . . . . . . . . . . .

Inspecting the Mower Blades and Baffles 35. . . . . .

Storage 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

Read this manual carefully to learn how to operate and

maintain your product properly. The information in this

manual can help you and others avoid injury and product

damage. Although Toro designs and produces safe

products, you are responsible for operating the product

properly and safely.

Whenever you need service, genuine Toro parts, or

additional information, contact an Authorized Service

Dealer or Toro Customer Service and have the model and

serial numbers of your product ready. Figure 1 illustrates

the location of the model and serial numbers on the

product.

m–6231

Figure 1

1. Location of the model and serial numbers

Write the product model and serial numbers in the space

below:

Model No.

Serial No.

This manual identifies potential hazards and has special

safety messages that help you and others avoid personal

injury and even death. Danger, Warning, and Caution are

signal words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

Danger signals an extreme hazard that will cause serious

injury or death if you do not follow the recommended

precautions.

Warning signals a hazard that may cause serious injury or

death if you do not follow the recommended precautions.

Caution signals a hazard that may cause minor or moderate

injury if you do not follow the recommended precautions.

This manual uses two other words to highlight information.

Important calls attention to special mechanical

information and Note: emphasizes general information

worthy of special attention.

Safety

The following list contains safety information specific to

Toro products and other safety information you must know.

• Become familiar with the safe operation of the

equipment, with the operator controls, and safety signs.

• Use extra care with grass catchers or other attachments.

These can change the operating characteristics and the

stability of the machine.

• Do not use a grass catcher on steep slopes. A heavy

grass catcher could cause loss of control or overturn the

machine.

• Slow down and use extra care on hillsides. Be sure to

travel in the recommended direction on hillsides. Turf

conditions can affect the machine’s stability. Use

extreme caution while operating near drop–offs.

• Keep all movement on slopes slow and gradual. Do not

make sudden changes in speed, directions or turning.

• The grass catcher can obstruct the view to the rear. Use

extra care when operating in reverse.

• Use care when loading or unloading the machine into a

trailer or truck

• Never operate with the discharge deflector raised or

removed and never altered, unless using a grass catcher

or mulching baffles.

• Keep hands and feet away from moving parts. Do not

make adjustments with the engine running.

• Stop on level ground, disengage drives, set the parking

brake, chock or block wheels, shut off engine before

leaving the operator’s position for any reason including

emptying the grass catcher or unclogging the chute.

• If you remove the grass catcher, be sure to install any

discharge deflector or guard that might have been

removed to install the grass catcher. Do not operate the

mower without either the entire grass catcher or the

grass deflector in place.

• Turn off the engine and wait for all moving parts to

stop before removing the grass catcher or

unclogging the chute.

• Do not use your hands to unclog the chute, blower or

bagger.

• Do not leave grass in grass catcher for extended periods

of time.

• Grass catcher components are subject to wear, damage

and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check

components and replace with manufacturer’s

recommended parts, when necessary.

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any area

of potential danger. Replace any decal that is damaged or lost.

79-0350

79-0360

80-8040

88-8950

93-1122

1-653554

106-0871

98-4387

1. Warning—wear hearing protection.

Setup

Note: Determine the left and right sides of the machine from the normal operating position.

Loose Parts

Note: Use the chart below to verify all parts have been shipped.

Important This kit and bagger will require significant time to install the first time. A right angle drill is recommended for

installation.

Step Description Qty. Use

Tunnel baffle—front

Carriage bolt, 5/16 x 5/8 inch

Flange nut, 5/16 inch

Installing the front tunnel baffle

Tunnel baffle—rear

Carriage bolt, 5/16 x 5/8 inch

Flange nut, 5/16 inch

Installing the rear tunnel baffle

Center rear baffle

Button Head Socket Bolt, 5/16 x

3/4 inch

Flange nut, 5/16 inch

Installing the center rear baffle

Left rear baffle

Button Head Socket Bolt, 5/16 x

3/4 inch

Flange nut, 5/16 inch

Installing the left rear baffle

Right rear baffle

Button Head Socket Bolt, 5/16 x

3/4 inch

Carriage bolt, 5/16 x 5/8 inch

Flange nut, 5/16 inch

Installing the right rear baffle

Removing the mower existing pulley

assembly

Pulley assembly

Bagger Belt

Pulley cover

Installing the pulley assembly, belt and

cover

Mounting plate

Bolt, 3/8 x 1–1/4 inch

Flange nuts, 3/8 inch

Installing the mounting plate

No parts needed

Installing the mower and PTO drive

belts

No parts needed Removing the drive wheels

Step UseQty.Description

Bagger mounting bracket

Left side bagger bracket

Right side bagger bracket

Bolt, 3/8 x 1 inch

Flange nut, 3/8 inch

Belleville washer, 3/8 inch

Installing the bagger brackets

Blower assembly 1 Installing the blower assembly

Blower belt cover

Idler spring

Installing the bagger belt and idler

spring

Hood assembly

Bag

Clevis pin

Hairpin cotter

Installing the hood assembly and bags

Bagger tube

Clamp

Knob

Blower adapter

Installing the bagger tube

Caster weight

U–bolt

Nut, 1/2 inch

Lock washer, 1/2 inch

Plate

Installing the weights

Before Installation

Checking the Mower for

Existing Holes

Check for existing holes. Use any existing holes in the

mower that align the baffles in their correct positions.

Removing the Mower

1. Remove the PTO drive belt from the rear idler arm

(Figures 2 and 4).

M–4417

Figure 2

1. Center bolt, spring loaded

idler

2. Alignment hole

2. Remove the PTO drive belt from the center mower

pulley (Fig. 3 and 4).

m–6783

Figure 3

1. Center mower pulley

2. PTO Drive belt

3. Idler pulley

4. Mower belt

5. Right side pulley

m–4451

Figure 4

1. Center mower pulley

2. PTO Drive belt

3. Rear idler pulley

3. Pull on the idler pulley to release tension on the mower

belt and remove the belt from the right side pulley

(Fig. 3).

4. Raise the height of cut lever.

5. Place wood blocks at the corners of the mower and

lower the mower onto the wood blocks.

Note: If the mower is removed from the bottom bolts,

attaching the chains to the mower, the mower may not need

to be leveled. Check the level of the mower after all

installation is complete.

6. Remove the four bolts at the bottom of the chains that

are attached to the mower (Fig. 5).

7. Remove the nuts and bolts holding the push arm pins

(Fig. 5).

Note: The gage wheels may need to be removed to allow

the push arm pins to be removed (Fig. 5).

8. Remove the push arm pins (Fig. 5).

9. Raise the height of cut lever and slide the mower out

from under the machine (Fig. 5).

m–6062

Figure 5

1. Mower

2. Chain

3. Chain Bolt

4. Push Arm

5. Push Arm Bolt

6. Push Arm Nut

7. Push Arm Pin

8. Gage wheel

9. Nut

Preparing the Mower

1. Tip the mower upside down and block up ends to ease

installation of components.

2. Thoroughly clean the mower. All debris must be

removed to ensure baffles will fit properly against the

mower.

3. Repair all bent or damaged areas of the mower and

replace any missing parts.

Contact with sharp blade can cause serious

personal injury.

• Wear gloves or wrap sharp edges of the blade

with a rag.

Warning

Removing the Cutting

Chamber Stiffeners

Note: This section is only for mowers with stiffeners

welded to the cutting chamber (Fig. 6).

1. Remove the cutting chamber stiffeners from the mower

(Fig. 6).

2. Grind the welds flat on rear part of the chamber. This

will allow the correct fit for the cutting chamber baffle.

m–6081

Figure 6

1. Cutting chamber 2. Cutting chamber stiffener

Step

Parts needed for this step:

• 1 Tunnel baffle—front

• 4 Carriage bolts, 5/16 x 5/8 inch

• 4 Flange nuts, 5/16 inch

Installing the Front Tunnel

Baffle

Note: Blades and spindles are not shown in the graphics for

clarity.

1. Remove the existing right front blowout baffle. Save the

baffle and hardware for use when the bagging baffles

are removed.

2. Place the front tunnel baffle against the front wall of the

discharge tunnel (Fig. 7).

3. Align the front baffle, flush with the outside of the

mounting bracket (Fig. 7).

m–6733

Figure 7

1. Front tunnel baffle

2. Flush edge with outside of

mounting bracket

3. Outside of mounting

bracket

4. Hole to drill

4. Clamp the baffle in place.

5. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 4 locations (Fig. 8).

6. Remove the clamp.

7. Drill 11/32 inch dia. holes through the pilot holes

(Fig. 8).

8. Install the front tunnel baffle to the mower with

4 carriage bolts (5/16 x 5/8 inch) and 4 flange nuts

(5/16 inch) (Fig. 8).

m–6734

Figure 8

1. Front tunnel baffle

2. Carriage Bolt, 5/16 x

5/8 inch

3. Flange nut, 5/16 inch

4. Front tunnel wall

Step

Parts needed for this step:

• 1 Tunnel baffle—rear

• 3 Carriage bolt, 5/16 x 5/8 inch

• 3 Flange nut, 5/16 inch

Installing the Rear Tunnel

Baffle

1. Place the rear tunnel baffle against the rear wall of the

discharge tunnel (Fig. 9).

Note: The rear tunnel baffle must not extend past the

outside of the mounting bracket.

2. Align the rear tunnel baffle, flush with the outside of the

mounting bracket (Fig. 9).

m–6735

Figure 9

1. Rear tunnel baffle

2. Mounting bracket

3. Flush edge with outside of

mounting bracket

3. Clamp the baffle in place.

4. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 3 locations (Fig. 10).

5. Remove the clamp.

6. Drill 11/32 inch dia. holes through the pilot holes

(Fig. 10).

7. Install the rear tunnel baffle with 3 carriage bolts

(5/16 x 5/8 inch) and 3 flange nuts (5/16 inch) (Fig. 10).

Important Make sure the bolt heads are installed on the

inside of the cutting chamber.

m–6736

Figure 10

1. Rear tunnel baffle

2. Carriage Bolt, 5/16 x

5/8 inch

3. Flange nut, 5/16 inch

4. Hole to drill

5. Tunnel rear wall

6. Mounting bracket

Step

Parts needed for this step:

• 1 Center cutting chamber baffle

• 3 Button Head Socket Bolts, 5/16 x 3/4 inch

• 3 Flange nuts, 5/16 inch

Installing the Center Rear

Baffle

A right angle drill is recommended to install this baffle.

1. Place the center rear baffle behind the center cutting

blade chamber (Fig. 13).

2. Align the center rear baffle so the baffle ends are

touching the back mower flange (Fig. 11).

Note: The center baffle ends will rest on the mower flange

(Fig. 11).

3. Align the middle part, of the center rear baffle, 9/16 to

11/16 inch from the blade tip. Refer to Figures 11

and 12 for positions to measure.

m–6256

Figure 11

1. Mower flange

2. Center baffle

3. Center baffle end

touching mower

4. Blade clearance,

9/16 to 11/16 inch

(14 mm to 17 mm)

5. Center blade

Important Make sure the baffle flange is

9/16 to 11/16 inch (14 mm to 17 mm) from the mower

blade (Figures 11 and 12).

m–62291

4 32

Figure 12

1. Baffle flange

2. Blade

3. Spindle

4. Blade clearance,

9/16 to 11/16 inch

(14 mm to 17 mm)

4. Clamp the center baffle tightly against the cutting

chamber (Fig. 13).

5. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 3 locations (Fig. 13).

6. Drill 11/32 inch dia. holes through the pilot holes

(Fig. 13).

7. Install the center baffle with 3 button head socket bolts

(5/16 x 3/4 inch) and 3 flange nuts (5/16 inch) (Fig. 13).

Important Make sure the bolt heads are installed on the

inside of the cutting chamber (Fig. 13).

2 m–6737

Figure 13

1. Center Baffle

2. Hole to drill

3. Center cutting blade

chamber

4. Flange nuts, 5/16 inch

5. Button head socket bolt,

5/16 x 3/4 inch

Step

Parts needed for this step:

• 1 Left rear baffle

• 3 Button Head Socket Bolts, 5/16 x 3/4 inch

• 3 Flange nuts, 5/16 inch

Installing the Left Rear Baffle

1. Place the left rear baffle behind the left cutting chamber

(Fig. 14). The tabs will mount on the outside of the

mower.

2. Align the left rear baffle tight against and flush with the

bottom of the center baffle and against the mower

flange (Figures 14 and 15).

Note: If the holes for the left rear baffle are existing, there

will be a a gap between it and the center rear baffle

(Fig. 14).

3. Clamp the baffle in place.

m–6738

Figure 14

1. Center Baffle

2. Left rear baffle against

mower flange

3. Flush with bottom of

center baffle

4. Left cutting chamber

5. Tab

4. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 3 locations (Fig. 15).

5. Drill 11/32 inch dia. holes through the pilot holes

(Fig. 15).

6. Install the left rear baffle with 3 button head socket

bolts (5/16 x 3/4 inch) and 3 flange nuts (5/16 inch)

(Fig. 15).

Important Make sure the bolt heads are installed on the

inside of the cutting chamber. See figure 15.

m–6739

Figure 15

1. Left rear baffle

2. Left side of mower

3. Button head socket bolt,

5/16 x 3/4 inch

4. Flange nut, 5/16 inch

5. Hole to drill

6. Rear center baffle

7. Mower flange

8. Tab

Step

Parts needed for this step:

• 1 Right rear baffle

• 2 Button Head Socket Bolts, 5/16 x 3/4 inch

• 1 Carriage bolts, 5/16 x 5/8 inch

• 3 Flange nuts, 5/16 inch

Installing the Right Rear Baffle

1. Place the right rear baffle behind the right cutting

chamber (Fig. 16). The tabs will mount on the outside

of the mower.

2. Align the right rear baffle tight against and flush with

the bottom of the center baffle and against the mower

flange (Fig. 16 and 17).

m–6744

Figure 16

1. Center Baffle

2. Right rear baffle against

mower flange

3. Flush with bottom of

center baffle

4. Right cutting chamber

3. Clamp the baffle in place.

4. Using the baffle as a template, mark, center punch and

drill 1/8 inch pilot holes at the 2 locations (Fig. 17).

5. Drill 11/32 inch dia. holes through the pilot holes

(Fig. 17).

6. Remove the clamp.

7. Install the right rear baffle to the mower with 2 button

head socket bolts (5/16 x 3/4 inch) and 2 flange nuts

(5/16 inch) (Fig. 17).

Important Make sure the button head bolt heads are

installed on the inside of the cutting chamber. See figure

17.

8. Install the right rear baffle to the rear tunnel baffle with

a carriage bolt (5/16 x 5/8 inch) and a flange nut

(5/16 inch) (Fig. 17).

m–6745

Figure 17

1. Right rear baffle

2. Right side of mower

3. Carriage Bolt, 5/16 x

5/8 inch

4. Button head socket bolt,

5/16 x 3/4 inch

5. Flange nut, 5/16 inch

6. Holes to drill

7. Mower flange

9. Rotate the blades and check if the blades make contact

with the baffles.

10.If contact is made, do not use the mower. Adjust and

make sure all baffles are installed properly.

Step

No Parts needed for this step.

Removing the Existing Mower

Pulley

Note: Clean the area around pulley before removing pulley

assembly. Hold spindle up from underneath the deck. It can

fall when nut and washer are removed.

1. Turn the mower over.

2. Remove the right belt cover from the mower and

discard.

3. Remove the nut and washer on top of the spindle

(Fig. 18). Save the nut and washer.

4. Remove the existing pulley assembly.

Step

Parts needed for this step:

• 1 Pulley assembly

• 1 Bagger Belt

• 1 Pulley cover

Installing the Pulley Assembly

1. Install new pulley assembly onto the spindle. Install it

so the large pulley is on the bottom (Fig. 18).

2. Install the washer and nut (Fig. 18).

Important Tighten the nut to 115 ft–lb ± 15 ft–lb

torque.

3. Grease the spindle to fill bearings with grease.

m–6753

Figure 18

1. Nut

2. Washer

3. Pulley Assembly

4. Blade spindle

5. Mower

6. Lower pulley

7. Upper pulley

Installing the Belt Cover and

Bagger Belt

Refer to Installing The Bagger Belt and Idler Spring on

page 19.

Step

Parts needed for this step:

• 2 Mounting plates

• 1 Template

• 4 Bolts, 3/8 x 1–1/4 inch

• 4 Flange nuts, 3/8 inch

Installing the Mounting Plates

Drilling the Holes into the Mounting

Bracket

This kit contains a metal template for locating the mounting

bracket holes to drill.

1. Remove the grass deflector from the mower (Fig. 44).

2. Position the template onto the the mounting bracket and

align with the top and sides of the mounting bracket.

(Fig. 19).

3. Clamp the template to the mounting bracket (Fig. 19).

4. Mark and center punch the 4 holes and remove the

template (Fig. 19).

5. Drill 1/8 inch pilot holes at the 4 marked locations and

then drill 7/16 inch or 1/2 inch diameter holes.

6. File the metal burrs from the drilled holes.

m–6752

Figure 19

1. Template

2. Mounting bracket

3. Mark and center punch

holes

Installing the Mounting Plates

1. Install the mounting plates to the inside of the mounting

bracket with 4 bolts (3/8 x 1–1/4 inch) and 4 flange nuts

(3/8 inch) (Fig. 20).

m–6751

Figure 20

1. Mounting plate

2. Bolt, 3/8 x 1–1/4 inch

3. Flange nut, 3/8 inch

4. Mounting bracket

5. Drill 7/16 inch holes

2. When the bagger is to be used for dedicated bagging,

leave the grass deflector off the machine.

Important Remember to install the grass deflector

when changing to side discharge mode.

3. When the mower is switched between bagging and side

discharge frequently, leave the grass deflector on the

machine. The grass deflector will rest against the

blower belt cover.

Step

No parts needed for this step.

Installing the Mower and PTO

Drive Belts

Installing the Mower Belt

1. Install the mower belt around the spindle pulleys, belt

guide, the idler pulley, and in the lower groove of the

center spindle pulley (Fig. 21).

m–6783

Figure 21

1. Center mower pulley

2. PTO Drive belt

3. Idler pulley

4. Mower belt

5. Right side pulley

Replacing the PTO Drive Belt

1. Install the drive belt over the clutch, around the rear

idler pulley, installed into the idler arm assembly,

installed into the fixed idler pulley assembly and onto

the top center pulley (Figures 21 and 22).

Important Check the amount of twist in belt between

pulleys. Make sure it is only what is specified in figure 22.

m–4451

M–4373

Figure 22

1. Clutch

2. Clutch retaining strap

3. Clutch terminal

4. PTO belt

5. Machine frame

6. 1/4 inch belt twist

2. Check the belt tension. The center bolt of the spring

loaded idler must be between the two alignment holes in

left support plate (Fig 23).

Note: Check the position of center bolt in a low

height–of–cut. The center bolt must be at or below the top

alignment hole. Check the position of the center bolt in a

high height–of–cut. The center bolt must be at or above the

lower adjustment hole (Fig 23).

M–4417

Figure 23

1. Center bolt, spring loaded

idler

2. Alignment hole

3. If adjustment is required, loosen the fixed idler on right

support plate and move up or down in adjustment slot.

To relieve belt tension lift up on spring loaded idler.

m–3746

Figure 24

1. Fixed Idler 2. Adjustment slot

4. Check belt tension again. The center bolt of spring

loaded idler must be between the two alignment holes in

left support plate (Fig 23). Adjust, if necessary, and

tighten all hardware securely.

Step

No parts needed for this step.

Removing the Drive Wheels

Danger

Mechanical or hydraulic jacks may fail to support

machine and cause a serious injury.

• Use jack stands when supporting machine.

• Do not use hydraulic jacks.

1. Loosen the drive wheel lugs or nuts.

2. Raise the rear of the machine and support with jack

stands.

3. Remove the drive wheels.

Step

Parts needed for this step:

• 1 Left side bagger bracket

• 1 Right side bagger bracket

• 1 Bagger mounting bracket

• 10 Bolts, 3/8 x 1 inch

• 10 Flange nuts, 3/8 inch

• 8 Belleville washers, 3/8 inch

Installing the Bagger Brackets

Installing the Left and Right Side

Brackets

Important Do not tighten any bolts until both side

brackets and bagger mounting bracket are fit loose on the

machine.

Refer to Tightening the Mounting Bolts, on page 18, for the

correct procedure to tighten the bolts.

1. Using the existing holes, install the side bagger bracket

to the side of the machine frame with 2 bolts

(3/8 x 1 inch), 2 flat washers (3/8 inch) and 2 flange

nuts (3/8 in.) (Fig. 25).

2. Repeat the previous step for the opposite side.

m–6742

Figure 25

1. Bagger bracket—left side

shown

2. Bolt, 3/8 x 1 inch

3. Flange nut, 3/8 inch

4. Machine side frame

5. Existing hole

6. Belleville washer, 3/8 inch

Installing the Bagger Mounting Bracket

Important Do not tighten any bolts until both side

brackets and bagger mounting bracket are fit loose on the

machine.

Important Make sure the bagger mounting bracket is

installed in the position shown in Figure 26.

1. Remove the existing two bolts in the bottom of the rear

frame (Fig. 26).

2. Install the bagger mounting bracket to the left and right

side bagger brackets with 4 bolts (3/8 x 1 inch),

4 Belleville washers (3/8 inch) and 4 flange nuts

(3/8 in.) (Fig. 26).

3. Install the bagger mounting bracket to the rear frame of

the machine with 2 bolts (3/8 x 1 inch) and 2 flange

nuts (3/8 in.) (Fig. 26).

m–6743

Figure 26

1. Bagger mounting bracket

2. Bolt, 3/8 x 1 inch

3. Flange nut, 3/8 inch

4. Belleville washer, 3/8 inch

5. Rear frame

6. Existing bolts located

here

Tightening all the Mounting Bolts

The following steps are the correct sequence to tighten the

side brackets and the bagger mounting bracket.

All mounting bolts need to be torqued to 35 ft–lb

(48 Nm).

1. Tighten the bagger mounting bracket to the rear frame

first (Fig. 26).

2. Tighten the bagger mounting bracket to the side

brackets (Fig. 26).

3. Tighten the side brackets to the side of the mower

(Fig. 25).

4. Install the drive wheels and torque to 95 ft-lb

(128 NM).

5. Lower the machine onto the drive wheels.

Step

Parts needed for this step:

• 1 Blower assembly

Installing the Blower Assembly

Important Make sure the mounting plate is installed to

the mower. Refer to the Finishing Kit.

1. Disengage the PTO and set the parking brake.

2. Turn off the engine, remove the key, and wait for all

moving parts to stop before leaving the operating

position.

3. Raise the grass deflector.

4. Slide the blower assembly peg into the hole on the

mounting plate (Fig. 27).

m–6748

Figure 27

1. Mower

2. Blower assembly

3. Blower assembly peg

4. Mounting plate hole

5. Mounting plate

5. Close the blower assembly. (Fig. 30).

6. Check if the latch fully engages the front latch peg.

Refer to Checking and Adjusting the Blower Latch on

page 32.

Note: There needs to be a little or no gap between the

blower assembly and the mounting plate.

Step

Parts needed for this step:

• 1 Blower belt cover

• 1 Idler spring

• 1 Bagger belt

Installing the Bagger Belt and

Idler Spring

Important The idler spring and bagger belt need to be

installed together.

This will create slight tension on both the spring and belt

while installing them.

1. Disengage the PTO, set the parking brake, and chock or

block the drive wheels.

2. Turn off the engine, remove the key, and wait for all

moving parts to stop before leaving the operating

position.

3. Slide the spring into the blower eyebolt (Fig. 28).

4. Install the spring into the idler arm eyebolt (Fig. 28).

m–6276

Figure 28

1. Idler spring

2. Blower assembly

3. Idler arm eyebolt

4. Blower eyebolt

5. Idler arm

5. Push down on the front latch (colored red) and open the

blower assembly (Fig. 29).

6. Route the bagger belt around the top pulley of the

mower pulley assembly (Fig. 29).

7. Feed the belt between the idler pulleys (Fig. 29).

8. Route the bagger belt around the spring–loaded idler

pulley (Fig. 29). The backside of belt will be touching

the pulley.

9. Route the bagger belt around the fixed idler pulley

(Fig. 29).

10.Route the bagger belt around the blower pulley

(Fig. 29).

m–6732

Figure 29

1. Blower pulley

2. Mower

3. Blower assembly

4. Top pulley of mower

pulley assembly

5. Spring loaded idler pulley

(belt back side touching

pulley)

6. Fixed idler pulley

7. Front latch (colored red)

11. Close the blower assembly and ensure the blower front

latch engages onto the front peg (Fig. 30).

m–6732

Figure 30

1. Blower front latch (Red) 2. Front peg

Important Make sure to inspect the belt and check the

spring length after the first 8 hours of use.

12.Adjust the bagger belt tension. Refer to Checking and

Adjusting the Bagger Belt Tension on page 30.

13.Install the belt cover over the pulley assembly and

secure the 3 cover latches into the blower (Fig. 31).

m–6236

3 2

Figure 31

1. Blower assembly

2. Blower belt cover

3. Latch

14.Install the new belt cover over the mower pulley

assembly and secure the latch (Fig. 32).

m–6757

Figure 32

1. Belt cover 2. Latch

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Toro 52" SFS Mower Finishing Kit, Z200 Twin Soft Bagger User manual

Brand: Toro

Model: 52" SFS Mower Finishing Kit, Z200 Twin Soft Bagger

Category: Air blowers/dryers

Type: User manual

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Toro 52" SFS Mower Finishing Kit, Z200 Twin Soft Bagger User manual

Toro 52" SFS Mower Finishing Kit, Z200 Twin Soft Bagger User manual

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