JABSCO 60020-0000 Installation guide

Type
Installation guide
Model 60020-Series
REMOTE CONTROL
SEARCH LIGHT
FEATURES
Constructed of noncorrosive ma te ri als
Sealed beam halogen lamp
Remote control and 15' cable in clud ed
Long life gear drive
Low amp draw
Patented clutch mechanism prevents motor damage
when running against limit stops
APPLICATION
Ideal for boaters...locate buoys, moorings, chan nel
markers, etc. Ideal for RV'ers...pin point road signs,
campsites, or use as backup light.
SPECIFICATIONS
320° horizontal movement
75° vertical sweep
50 watt 3-1/2" x 6" bulb
White thermoplastic housing and base
INSTALLATION INSTRUCTIONS
LIGHT MOUNTING
Select a location for the light which will allow for clear
beam projection forward and as far aft as pos sible.
Searchlight base should be mounted on level, flat
surface. Using the light base mounting template
enclosed, drill three (3) mounting holes and a center
hole at the center of base for wiring cable. Feed cable
through hole and fasten light in place with three (3) #10 x 1"
screws provided, or applicable screws for your particular
application. Mount light so that the Jabsco name on the
base is facing to the rear.
NOTE: SECURE CABLE WITH NYLON CLIPS OR
EQUIVA LENT. PROTECT INSTALLATION AT POINTS
OF STRESS, AND LEAVE ADEQUATE SLACK WHERE
CABLE MUST BE FLEXIBLE.
Remote Control Unit
Model Weights Standard
Number Voltage Amps Candlepower lb (kg) Carton
60020-0000 12 Vdc 3.6 100,000 6 (2.7) 4
60020-0024 24 Vdc 2 100,000 6 (2.7) 4
CONTROL INSTALLATION (60030-0000)
Select a location near the helm which will allow for
convenient operation of control.
1. Cut two holes (see Panel Cutout Template enclosed)
for mount ing control.
2. Route power leads (supplied by customer) from volt-
age source to control. Note: Wiring must be 16
gauge (mini mum).
3. Connect positive (+) power lead to red (+) wire and
negative (-) power lead to black wire using butt
connectors.
4. Connect wires (matching colors) from control panel
to end of light cable using butt connectors provided.
5. Use bedding compound or sealant to waterproof
control mounting.
6. Secure control with self-tapping screws provided.
Model 60020-Series 135 SL
to match wire colors. Note: Install switch with yellow
wire on top for correct di rec tional aiming.
2. To remove On/Off fuse switch disconnect wires to
defective switch and pull forward will gentle rocking
motion from back side of panel easing switch out.
Install new switch and secure using clip retainer on
back side of control panel. Reconnect wiring
terminals to switch.
BULB REPLACEMENT
Remove four (4) screws and re tain ing bezel. Pull bulb
assembly forward and disconnect spade connectors from
back of bulb. Reconnect spade terminals to new bulb.
Install bulb and fasten with bezel and four (4) screws.
PARTS LIST
Part
Description Number
Bulb Kit 18753-0178
Directional Switch 43990-0000
On/Off Fuse Switch 18753-0180
Station Selector Switch 64073-0020
Control 60030-0000
12/24 Volt Converter 45969-1000
Upper Housing 60023-1000
Lower Housing 60024-1000
Base 60027-1000
Bulb Retainer 60035-1000
Motor-Vertical (upper) 18753-0458
Motor-Horizontal (lower) 18753-0350
CONTROL UNIT OPERATION
SWITCH FUNCTIONS
(A) Light Switch On/Off switch positions.
(B) Directional Switch Lever has eight contact
positions and will operate in horizontal, vertical, and
in four intermediate directions.
CLEANING OF EXTERIOR PLASTIC
SURFACES
Recommendation for cleaning “Exterior Sur fac es” is a
solution of warm water and a mild “dish washing”
detergent soap.
CAUTION Do not use cleaners that contain esters,
halogenated sol vents, aromatic solvents, ketones and
strong acids or bases.
CIRCUIT PROTECTION
A 10 amp fuse is located in the On/Off toggle on control.
To replace fuse grasp On/Off toggle and push in while
turning to left facing control. Pull out fuse and replace.
The proper fuse has been included in the fuse holder.
Should this fuse blow, replace with the same size fuse
after determining reason for blown fuse.
NOTE: ON SOME MODELS THE FUSE HOLDER MAY
BE LOCATED SEPARATELY.
When installation and wiring is completed, check light
op era tion. If light is inoperative, or does not operate
correctly, refer to troubleshooting instruction.
SERVICE
CONTROL REPLACEMENT
Individual replacement parts are available for the control
panel. To replace switches remove the two (2) screws
from front of panel and pull forward, exposing wiring.
1. To remove directional switch push firmly on the front
toggle and remove switch from back side of panel.
Cut wires to the defective switch, and splice wires
(with butt connectors) to the new switch, being sure
DUAL STATION INSTALLATION KIT
43670-0005
THE PRODUCTS DESCRIBED HEREIN ARE
SUBJECT TO THE JABSCO ONE YEAR LIMITED
WARRANTY, WHICH IS AVAILABLE FOR YOUR
INSPECTION UPON REQUEST.
© Copyright 2009, ITT Corporation All Rights Reserved Form: 43000-0507 Rev. 03/2009
DIMENSIONAL DRAWING
Inches (Millimetres)
TROUBLESHOOTING
All lights are thoroughly inspected before shipping and are warranted to operate within spec i fi ca tions. If light does not
operate correctly, check fuse and wire harness connections before proceeding.
Problem Solution
Control works in reverse in all diections. Control installed upside down.
Bulb operates – no light movement. Check wiring code for proper wire color connections.
Light moves – bulb does not operate. 1. Check bulb.
2. Check wiring code for proper wire color connections.
Dim light 1. Check voltage at power source.
2. Increase wire size from source to control.
3. Check for proper ground circuit.
U.S.A.
ITT Corporation
1 Kondelin Road
Gloucester, MA 01930
Phone: 978.281.0440
Fax: 978.283.2619
UNITED KINGDOM
ITT Corporation
Bingley Road, Hoddesdon
Hertfordshire EN11 OBU
Tel: +44 (0) 1992 450145
Fax: +44 (0) 1992 467132
JAPAN
NHK Jabsco Company Ltd.
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222
Tel: 045.475.8906
Fax: 045.475.8908
GERMANY
ITT Corporation
Oststrasse 28
22840 Norderstedt
Tel: +49-40-53 53 73 -0
Fax: +49-40-53 53 73 -11
ITALY
ITT Corporation
Via Tommaseo, 6
20059 Vimercate, Milano
Tel: +39 039 685 2323
Fax: +39 039 666 307
www.jabsco.com
PANEL CUTOUT
(Control Panel)
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5

JABSCO 60020-0000 Installation guide

Type
Installation guide

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI