JABSCO 37010 Series Quick start guide

ELECTRIC TOILET BASE KIT

FEATURES

• HighCapacityMaceratorandBowlScavengerPump

• FlexibleImpellerFlushPump

• PermanentMagnetTypeMotor,FullyEnclosed,

withStainlessSteelShaft

• ComplieswithUSCG183.410andISO8846

MARINEforIgnitionProtection

• SimplePushButtonSwitchincluded

• AllCorrosionResistantMaterialsforMarineUse

SPECIFICATIONS

• 5/8"or3/4"Inlet,1"OutletBackFlowCheckValve

inDischarge

• 1"x1-1/2"HoseAdaptorincludedtoadaptto1-1/2"

wasteplumbing

• ThruFlowApprox.1-1/2Qts.per5Secondsof

Operation

VARIATIONS

MODELNO. DESCRIPTION

37010-0092* ToiletConversion,12VoltEMC

37010-0097* ToiletConversion,24VoltEMC

*This model is Marked and complies with EN50081-1 for

suppression of electro-magnetic interference.

APPLICATION

TheJabscoelectrictoiletmaybeinstalledaboveorbelow

thewaterline.Flushpumpisself-primingwithaverticallift

up to 4 feet; discharge macerator pump can operate

againstaverticalheadupto4feet.

The37010seriescanbeusedtoconverttheRaritanPH

orCompact,Wilcox-Crittenden“HeadMate”,GrocoHC,

Brydon No. 9127,9128,orNo. 59128andvirtuallyany

other model marine toilet using the “standard” bowl

configuration with a 3-3/4" diameter bolt circle, 4 hole

patterninthebase.Checkthedimensionaldrawingtobe

surethebowlwillfittheflangedimensionsasshown.

The37010seriesincludesthecompletemotorizedbase

assembly,bowlgasket,fourboltsandwashersforbowl,

two5/8"to3/4"pumpportadaptors,3/4"whitehose,1"

to1-1/2"dischargeportadaptor,andmomentarycontrol

switch.

ASSEMBLY

1. Overallheightafterconversionmayincreaseupto1"

onsomemodels,checktobesureadequatespaceis

availableiflocatedunderseatsorbunks.

2. Screw 6mm machine screws with starlock washer

under each head into nuts positioned in the hex

recessonthetopofthebasetoformbowlattachment

studs(seeexplodedview).

3. Removecompletemanualbaseassemblyandmount

bowlonJabscomotorizedbase.NOTE:M6x50mm

longmachinescrewssuppliedaresuitableformost

bowls;howeversomebowlflangesareheavierand

longermachinescrewsmustbe used.Place plastic

washers against bowl flange, positioning base for

mostconvenienthoseconnectionarrangement.

4. Connect pump outlet to rear bowl connection with

3/4" hose. Install the hose clamp on the pump

dischargeportonly.

5. Positioncompletetoiletassemblyandfastensecurely

onflatsurface.Besurenottowarptoiletbasewhen

tighteningtoiletbasedown.

6. Connectexistinginlethosetopumpinletport.A5/8"

to 3/4" sleeve adaptor is included for fitting to

commonly used 3/4" inlet hose size. Make sure all

connectionsareairtightandfreeofsharpbendsor

restrictions.

7. Connect1"dischargehosetodischargeport(1-1/2"

hose when using 1-1/2" discharge adaptor) and

make suitable connection to holding tank or other

dischargesystem.Avoidsharpbendsorrestrictions.

8. For installation below the waterline, install a vented

loopintheintakehoseandpositionabout8"above

thewaterlineatallanglesofheelortrim.**Avented

loopshouldalsobeusedfordischargeifconnected

toathru-hullfitting.

9. For installations above water line, make a loop in

dischargelineabout8inchesabovebaseofbowlto

retainwaterinbowl.Someinstallationsmayneeda

check valve in the intake line to aid primeability of

flushwaterpump.

10. Ifthru-hullseacockscannotbeconvenientlyoperated

fromtoiletlocation,installsuitableshut-offvalvesfor

inletanddischargeconnections.

** In some installations when a vented loop is installed in the

intake hose, the flushing pump primeability and flow

characteristics are reduced and may adversely affect toilet

function. To restore pump performance, connect a solenoid

valve (Jabsco No. 37068-2000) to the vent air inlet to

interrupt the air supply during the flush cycle. Screw the 1/4”

brass connector onto the vented loop and wire the solenoid

in parallel with the toilet motor. See Diagram 1 for installation

and wiring illustration.

Model 37010-Se ries

Conversion Kits

INSTALLATION INSTRUCTIONS

PLUMBING CONNECTIONS: Connectinlethoseusing

either5/8"or3/4"IDhose(asleeveisincludedtoadapt

pump inlet from 5/8" to 3/4"). Make sure all inlet

connections are airtight and free of sharp bends or

restrictions.

NOTICE:

Thetoiletinletmustnotbeconnectedtoa

pressurized watersystem.

Connect 1" or 1-1/2" hose to discharge port (Adaptor

98023-0080 is included to convert discharge port to

1-1/2"IDhose),andmakesuitableconnectiontoholding

tank or other discharge system. Avoid sharp bends or

restrictions.

Ifthetoiletis,orcanbe,belowwaterlineatanynormal

(includingstatic)attitudeofvesselheeland/ortrim,a3/4"

VentedLoopFittingmustbeinstalledinthelengthofhose

connecting the flushing pump to the inlet seacock.The

Vented Loop Fitting must be positioned so it remains

slightly* above the waterline at all angles of heel and

trim.

*Recommended minimum height above waterline is 8".

Forabovewaterlineinstallations,acheckvalvemayhave

tobeinstalledintheflushwaterintakelinetoensurerapid

pumppriming.Toretainwaterinbowl,makealoopinthe

dischargelineabout8inchesabovebaseofbowl.

Do not connect the toilet to the vessels

portablewaterforitssourceofsupply.Todosocanresult

incontaminationofportablewatersupply.Iffreshwateris

preferredforflushing,provideaseparatefreshwatertank

tosupplywatertothetoiletonly.

DO NOT CONNECT INLET HOSE TO A PRESSURIZED

PORTION OF THE WATER SYSTEM.

ELECTRICAL CONNECTIONS: Selectalocationforthe

switchandinstructionplate,makingsurewireleadsfrom

both the toilet and power source can be routed to the

switch. Ensure the panel where installing switch is no

morethan1"thick.Drilla5/8"mountingholeandinstall

switchandinstructionplate.Usestrandedcopperwireof

the correct size (determined from the electrical

specificationschart)toconnectonesideoftheswitchto

thepositivepowersource.

NOTICE:Correctwiresizeandsecurewireconnections

are very important. Undersized wire and unsecured or

corrodedwireconnectionswillcauseareductioninpump

performanceandpossiblepumpfailure.An appropriate

size fuse or equivalent circuit breaker (determined

from electrical specifications chart) must be in stalled

in the positive power lead within seven inches of the

power source or in the electrical power distribution

breaker /fuse panel.Connecttheothersideoftheswitch

to the orange (positive) motor lead. Connect the black

(negative)motorleadtothenegativesideofthebattery

orgroundedbussbar.

NOTICE: Correctmotorpolarity(orangetopositive,black

to negative) is important. Reversepolarity can damage

motor and void warranty. Full voltage at the motor is

required to properly operate Jabsco Electric Toilet. The

toiletmust be wired in acircuit independentof allother

accessories.

OPERATING INSTRUCTIONS

Makesure inlet and outlet seacocksare all open; push

switchbuttontooperate.Operateuntilbowliscompletely

flushedanddischargepumphasscavengedwaterfrom

bottomofbowl.

The Jabsco electricmarinetoilet will provide yearsof

troublefreeserviceifproperlyused.Itwillhandlewaste

andtoilettissue.Itwillnothandlerags,sanitarynapkins

orhardsolidobjects.

Clean toilet with mild non-abrasive cleaners without

strongaromatics.Cleanershavinghighconcentrationsof

aromatics, such as pine cleaners and strongly scented

de-greaserconcentrates,cancausethepump'simpeller

toswellandpossiblybindup.

Ifbowldoesnotpumpoutandbeginstofill,partiallyclose

inletvalveuntilbowlisclearedandcompletelypumped

out. Then operate for a few seconds with both valves

open to clear entire toilet and discharge system. For

maximum safety, when toilet is not in use or vessel is

unattended, close both the inlet and discharge

seacocks.

Todrainforwinterlayup,closeinletvalveandoperatefor

afewsecondsuntilallwaterispumpedout.

DISASSEMBLY

DANGER

CAUTION

WARNING

Floodhazard.Closeinletandoutletseacockspriorto

disassembling toilet. Failure to do so can result in

floodingwhichcancauselossofpropertyandlife.

Disconnect pump inlet and discharge hoses. Remove

fourscrews,KeyNo.23,pulloutcompletemotor,pump

andmaceratorassembly.Removemaceratorhousingfrom

base.

Remove discharge port, Key No. 9, and inspect joker

valve.Unscrewchopperplatelocknut,KeyNo.12,by

turning counterclockwise, facing plate and remove

chopper. Prevent shaft from turning by inserting a

screwdriver in slot of shaft protruding from rear of

motor.Loosencentrifugalimpellersetscrewandslide

impelleroffmotorshaft.

Remove four flathead screws, Keys No. 17 & 18,

wearplate,KeyNo.21,shaftsealingsleeve,KeyNo.20,

ELECTRICAL SPECIFICATIONS

AMP FUSE WIRE SIZE PER FEET OF RUN*

VOLTAGE DRAW SIZE 0'-10' (0 M-3 M) 10'-15' (3 M-4,6 M) 15'-25' (4,6 M-7,6 M) 25'-40' (7,6 M-12,2 M) 40'-60' (12,2 M-18,3 M)

 12Vdc 16 25 #12(4mm

) #10(6mm

) #8(10mm

) #6(16mm

)

 24Vdc 8 15 #16(1.5mm

) #14(2.5mm

) #12(4mm

) #10(6mm

)

*Lengthofrunistotaldistancefrompowersourcetoproductandbacktoground.

CAUTION

gasket,KeyNo.24;thenslidepumpassemblyoffmotor

shaft. Replace all worn or damaged parts, clean

remainingparts.

REASSEMBLY INSTRUCTIONS

Presssealintobodywithlipfacingimpeller;becareful

nottococksealinbore.Installpumpbodyonmotorand

positiononregister; lubricateimpeller borewithpump

grease. Install impeller, gasket and wearplate. Make

sure gasket surfaces are clean and smooth. Tighten

wearplatescrews.Slideshaftsealingsleeveontoshaft

and seat in its bore inwearplate. Relocatecentrifugal

impellerabout1/8”fromwearplateandsecurewithset

screw. Position macerator housing around centrifugal

impeller then put chopper plate on end of shaft and

securewith locknut. Install O-ring in O-ringgroovein

wearplatesurface(alittlegreasewillhelpholdinplace).

Aligning key on top of macerator housing with slot in

base, slide macerator assembly into base. Secure

pumpassemblywiththefourscrews.

PARTS LIST

Key Description Qty. Part Number

1 Seat,LidandHingeSet 1 

 CompactToilet  29097-1000

 RegularToilet  29127-1000

1A HingeSet(1Pair) 1 

 CompactToilet  29098-1000

 RegularToilet  29098-2000

2 Bowl,CompactSize 1 29096-0000

 Bowl,RegularSize 1 29126-0000

3&4 BowlSpud&Intake 1 29048-0000

 Elbow&O-ring

5 Clamp 1 18753-0044

6 Hose 1

29035-1001

7 BowlInstallationHardware 1 18753-0637

7A PhillipsHeadScrew** 4

7B Washer,Starlock** 4

7C HexNut**(twoplaces) 4

7D Washer,Plastic** 4

7E WasherStainlesssteel** 8

7F NutCap** 4

8 O-RingBowl/Seal 1 44101-1000

9 BaseAssembly** 1 37004-1000

10 1-1/2"Adaptor,DischargePort 1 98023-0080

11 JokerValve*** 1 44106-1000

12 1"DischargePort** 1 44107-1000

13 Screw** 3 96050-0568

14 ChopperPlate†withLockNut 1 37056-1000

15 MaceratorHousing† 1 37014-0000

16 CentrifugalImpeller† 1 37006-0000

17 SetScrew† 1 18753-0492

18 O-ring*† 1 43990-0066

19 SealingSleeve† 1 37036-1000

20 Screw† 2 91009-0096

21 Screw† 2 91010-0130

22 Washer,Fiber*† 2 35445-0000

23 WearplateKit‡† 1 37018-0000

24 LockWasher#10,StainlessKit† 4

25 Screw† 4 91027-0011

26 Gasket*† 1 12558-0000

27 FlexibleImpeller*† 1 6303-0003

28 Body† 1 12554-0000

29 Seal&Retainer*† 1 1040-0000



Key Description Qty. Part Number

30 Slinger† 1 6342-0000

31 Motors:

 Motor-12VoltEMC† 1 37064-0000

 Motor-24VoltEMC† 1 37065-0000

32 Adapter 2 93003-0240

33 Switch&Plate 1 37020-0000

34 MotorCover† 1 43990-0051

35 ScrewCover(3each) 1 37003-1000

 ServiceKit  37040-0000

 Motor/PumpAssy.12VEMC†  37041-0010

 Motor/PumpAssy.24VEMC†  37041-0011

* PartsSuppliedwithServiceKit37040-0000.

** Partsincludedwithbase37004-1000.

‡ Wearplate#23includesSealingSleeve#19andPump/

BaseO-ring#18.

† PartsincludedinMotor-PumpAssembly.

EXPLODED VIEW

BOWL

ELBOW

MOTOR COVER

1 (25)

3/4 (9.5) DIA. THRU 3 PLACES

2-5/8

(67)

(125)

(152)

7-1/8

(181)

2-5/8

(67)

1/4 (5.4)

4 Pica 3-3/4 (95.3) Dia. B.C.

(1830)

Wire Leads

3/4

(19)

2 Places

(1830)

Wire Leads

3-1/8 (79)

10-1/2

(267)

13-3/8

(340)

7-3/8

(187)

2-1/2

(54)

(102)

5-3/8

(137)

3-1/2

(54)

3-7/8

(96)

NOTE: The switch on the side of the

solenoid is inactive and will not affect

operation.

DISCHARGE

NEGATIVE

POSITIVE

NEGATIVE

VENTED LOOP

Heeled

Waterline

Static

VIEW A

SWITCH

INLET

VIEW A

VENT TO

ATMOSPHERE

1/4" BSP

BRASS

CONNECTOR

(Screws on to

Vented Loop)

Use PTFE tape

to seal

connector

onto Vented

Loop

ELECTRICAL

CONNECTIONS

DIMENSIONAL DRAWING

Inches (Millimeters)

Form: 43000-0613-GB Rev. 01/2009

USA

Cape Ann Industrial Park

Gloucester, MA 01930

Tel: (978) 281-0440

Fax: (978) 283-2619

Bingley Road, Hoddesdon

Hertfordshire EN11 0BU

Tel: +44 (0) 1992 450145

Fax: +44 (0) 1992 467132

JAPAN

NHK Jabsco Company Ltd.

3-21-10, Shin-Yokohama

Kohoku-Ku, Yokohama, 222-0033

Tel: +81-045-475-8906

Fax: +81-045-477-1162

ITALY

Jabsco Marine Italia

Via Tommaseo, 6

20059 Vimercate, Milano

Tel: +39 039 685 2323

Fax: +39 039 666 307

GERMANY

Jabsco GmbH

Oststrasse 28

22844 Norderstedt

Tel: +49-40-53 53 73-0

Fax: +49-40-53 53 73-11

Warranty: All products of the company are sold, and all services of the company are offered subject to the company’s warranty and terms of sale, copies of which will be furnished upon request.

Details correct at time of printing. We reserve the right to change

without prior notice.

Jays Close Viables Estate, Basingstoke, Hants, RG22 4BA

www.jabsco.com

DIAGRAM 1

JABSCO 37010 Series Quick start guide

Related papers

Other documents