Singulair Green 960G-500X 210P Operating instructions

Type
Operating instructions
PRODUCT MANUAL
INDIVIDUAL HOME
WASTEWATER TREATMENT PLANT
with
PROGRESS THROUGH SERVICE SINCE 1906
The Singulair Green Bio-Kinetic System components
have been listed, licensed and/or certified by each
of the following agencies and organizations.
SINGULAIR GREEN
®
Norweco distributors, dealers, installers and service providers are
located throughout North America and much of the rest of the
world. Research, product development, manufacturing, marketing
and sales support are conducted inside our offices and factory
in Norwalk, Ohio USA. Everyone at Norweco is committed to
shaping the future of our industry.
Today’s Answer for the Protection of Tomorrow’s Environment
Specify Singulair Green
®
Your local Norweco distributor is fully trained to install your Singulair
Green system and any other Norweco product you choose to protect
your environment. Each of our dealers has completed a nationally
accredited Singulair Green factory-training program.
The Singulair Green system comes to you complete, including delivery,
tank setting, equipment installation, plant start-up and service. A series
of service and adjustment inspections are scheduled for the first two
years of operation at the time your system is installed. These inspections
are included in the sale so that your system continues to perform at the
highest level to protect you and your investment. Extended service
contracts are also available from your Norweco distributors and dealers.
engineering
the future
of water and wastewater treatment
220 Republic Street
Norwalk, Ohio, U.S.A. 44857-1156
PH: 419.668.4471
FAX: 419.663.5440
www.norweco.com
© MMXVIII NORWECO
comprehensive protection, guaranteed
Other Products
Modulair
®
Wastewater Treatment Plants
FOR SEMI-COMMERCIAL APPLICATIONS
Travalair
®
Wastewater Treatment Plants
FEATURING AUTO SLUDGE AND SKIMMER SYSTEM
Progress Through Service Since 1906
We engineer, manufacture, install and maintain advanced water and
wastewater treatment technologies for residential properties, communities
and commercial properties that are not connected to sewer lines. Norweco
treatment systems are in service all over the world.
Norweco
®
, Norweco.com
®
, Singulair
®
, Modulair
®
, Travalair
®
, Singulair Green
®
, Ribbit Rivet
®
,
Hydro-Kinetic
®
, Hydro-Kinetic Bio-Film Reactor
®
, Evenair
®
, Lift-Rail
®
, Microsonic
®
, Bio-Dynamic
®
,
Bio-Sanitizer
®
, Bio-Neutralizer
®
, Bio-Kinetic
®
, Bio-Static
®
, Bio-Gem
®
, Bio-Max
®
, Bio-Perc
®
,
Blue Crystal
®
, Phos-4-Fade
®
, Enviro-C
®
, ClearCheck
®
, ChemCheck
®
, Tri-Max
®
, Hydra-Max
®
,
Service Pro
®
, MCD
®
, TNT
®
, WASP
®
, Grease Buster
®
and “BUSTER” logo are all registered trademarks
of Norwalk Wastewater Equipment Company, Inc.
Singulair Green is warranted against defects in material and workmanship under
normal use and service by a comprehensive Lifetime Warranty and Exchange
Program. The 3 year Limited Warranty and Lifetime Exchange Program covers all
electro-mechanical components in the system.
An impressive list of installations including the Army Corps of Engineers, FHA, Department of
Energy, numerous Fortune 500 firms, the Atomic Energy Commission, Department of Defense,
U.S. Department of Natural Resources and USEPA funded projects demonstrate the field proven
acceptability of Norweco's products. Quality products, serviced by local experts, have earned
Norweco a long-standing reputation for excellence.
The robust tank design and integrally molded
internal walls allow Singulair Green to be installed
up to three feet below grade. Rotationally molded
risers and lids, with tamper resistant fasteners,
provide security, strength and safety.
Single tank convenience; the Singulair Green
contains pretreatment, aeration, clarification,
filtration, flow equalization, optional disinfection
and dechlorination all in one compact treatment
unit. The need for additional treatment system
tankage is eliminated.
The inherently strong ribbed-arch shape of the
Singulair Green tank allows the use of most native
soils for backfill and minimizes the need for water
during the installation process.
The Singulair Green system automatically equalizes
influent and effluent flow through all stages of the
treatment process. Even during periods of extreme
hydraulic or organic overload, effluent quality
is maintained. Variations in flow do not affect
treatment performance or system operation.
Your local, factory-trained, certified and licensed
Singulair Green dealer sells, installs and services
every wastewater treatment system with pride.
You’ll find their name and address conveniently
posted on the control center cover.
Consider the facts:
The Singulair Green treatment unit is certified
to NSF Standard 40 and our Bio-Kinetic system
is certified as a chlorine disinfection device to NSF
Standard 46. Underwriters Laboratories (UL) and
the Canadian Standards Association (CSA) have
certified and/or listed all electro-mechanical
equipment and components. These listings
provide you the highest safety, reliability and
quality.
Contained in a rugged, heavy duty, UV protected
polyethylene tank, the Singulair Green treatment
system weighs less than 900 pounds and can easily
be installed with a backhoe.
48-hour retention in the Singulair Green system
reduces tank pumping frequency as compared to
other systems that have a smaller capacity.
System operating costs are low. The only electrical
component is our low RPM Singulair aerator.
Durable, reliable components are safely installed
out of sight, below grade. No exposed power
cords, compressors, equipment or air lines that are
above ground and accessible to children or pets.
The patented internal and external ribbed design
assures long term tank integrity and minimizes
the potential for tank damage due to careless
pumping or hydraulic forces.
Install with confidence when using a Singulair Green
®
complete onsite wastewater treatment package
Progress Through Service Since 1906.
Ultimately, our success over all
these years boils down to perceived,
appreciated and consistently
delivered service to our customers.
Inlet
Pretreatment
Chamber
Aeration Chamber
Singulair
®
Aerator
Outlet
Bio-Static
®
Sludge Return
Bio-Kinetic
®
System
Control Center
EVERY SINGULAIR AERATOR IS INSTALLED WITH A SOLID
STATE ELECTRICAL CONTROL CENTER. EACH IS EQUIPPED
WITH RESETTABLE CURRENT SENSOR, ON/OFF SELECTOR
SWITCH, RED WARNING LIGHT, TIME CLOCK, AUDIBLE ALARM
AND OPTIONAL FCC LICENSED AUTODIALER FOR REMOTE
MONITORING OF INDIVIDUAL SYSTEM COMPONENTS.
Clarification Chamber
Pretreatment Riser
and Sealed Lid
Polyethylene Tank
The best treatment system
is now even better,
with simplified installation
and competitive pricing
We've been providing progress through service since 1906.
The Singulair Green aerobic wastewater treatment system
incorporates our advanced aerobic treatment process into a
durable, watertight polyethylene tank. Easily installed at even
the most difficult jobsite with just a backhoe, the integral
support ribs insure the structural integrity of the Singulair Green
tank, while the four step Singulair treatment process flawlessly
transforms domestic wastewater into clean, odorless effluent in
less than 24 hours.
Providing a treatment solution for any property not connected
to centralized sewers, Singulair Green is the most advanced and
versatile treatment system on the market.
solutions
in wastewater treatment
Inlet
Untreated wastewater enters the system here.
Pretreatment Chamber
Wastewater enters at the Singulair inlet and is equalized
here as anaerobic bacteria and gravity precondition it.
Aeration Chamber
Here, safe, living aerobic bacteria convert the wastewater
into stable substances. Flow equalization maximizes this
biological oxidation and assures 24-hour retention and
treatment of all wastewater flow.
Clarification Chamber
Flow equalization enhances settling of
biologically active substances inside the
Clarification Chamber
where wastewater
is converted to a
clarified liquid.
Bio-Kinetic System
Combines filtration, settling, flow
equalization, optional disinfection,
adjustable outlet weir and optional
dechlorination features into a single,
revolutionary package. Liquids exit the
perimeter settling zone through the
flow equalization ports. These ports
control the flow through all upstream
and downstream processes and regulate
the amount of liquid that can enter the
Bio-Kinetic system.
UV Protected Molded Risers with Sealed
or Vented Lids
ROTATIONALLY MOLDED RISERS AND LIDS ARE INCLUDED
WITH EVERY SYSTEM. ALL RISERS AND COVERS ARE SEALED
TO THE TANK WITH GASKETS AND TAMPER RESISTANT
FASTENERS. ADDITIONAL RISERS CAN BE ADDED TO FIT
SPECIFIC JOBSITE REQUIREMENTS.
Outlet
A flow equalized, treated, clear, safe and odorless liquid exits the
system for return to your environment.
Aerator provides complete treatment
Powered by our 1725 RPM, 115 volt, fractional horsepower motor,
the quiet, reliable aerator is economical to operate, reduces heat
build up and dramatically increases bearing life. Each aerator is
ANSI/NSF certified to operate only 30-minutes per hour.
Polyethylene Tank
Rotationally molded, UV stabilized high density polyethylene,
plus strategically located ribs, result in uncompromising
tank integrity. Installation is quick and easy, with long term
performance assured.
Design Flow
Sustained Flow
Peak Flow
Blue Crystal
®
Residential Disinfecting Tablets
and Bio-Max
®
Dechlorination Tablets
PURE CALCIUM HYPOCHLORITE TABLETS FORMULATED
FOR USE IN RESIDENTIAL SYSTEMS, BLUE CRYSTAL TABLETS
CONTAIN 70% AVAILABLE CHLORINE. BIO-MAX TABLETS
PROVIDE A CONVENIENT SOURCE TO INSTANTLY REMOVE
CHLORINE. EACH TABLET CONTAINS 92% SODIUM SULFITE.
Bio-Kinetic
®
Riser and
Sealed Lid
customer
focus
Alternate Inlet
U.S. and Foreign Patents
Granted and Pending
Unit Mounting Riser
and Vented Lid
The robust tank design and integrally molded
internal walls allow Singulair Green to be installed
up to three feet below grade. Rotationally molded
risers and lids, with tamper resistant fasteners,
provide security, strength and safety.
Single tank convenience; the Singulair Green
contains pretreatment, aeration, clarification,
filtration, flow equalization, optional disinfection
and dechlorination all in one compact treatment
unit. The need for additional treatment system
tankage is eliminated.
The inherently strong ribbed-arch shape of the
Singulair Green tank allows the use of most native
soils for backfill and minimizes the need for water
during the installation process.
The Singulair Green system automatically equalizes
influent and effluent flow through all stages of the
treatment process. Even during periods of extreme
hydraulic or organic overload, effluent quality
is maintained. Variations in flow do not affect
treatment performance or system operation.
Your local, factory-trained, certified and licensed
Singulair Green dealer sells, installs and services
every wastewater treatment system with pride.
You’ll find their name and address conveniently
posted on the control center cover.
Consider the facts:
The Singulair Green treatment unit is certified
to NSF Standard 40 and our Bio-Kinetic system
is certified as a chlorine disinfection device to NSF
Standard 46. Underwriters Laboratories (UL) and
the Canadian Standards Association (CSA) have
certified and/or listed all electro-mechanical
equipment and components. These listings
provide you the highest safety, reliability and
quality.
Contained in a rugged, heavy duty, UV protected
polyethylene tank, the Singulair Green treatment
system weighs less than 900 pounds and can easily
be installed with a backhoe.
48-hour retention in the Singulair Green system
reduces tank pumping frequency as compared to
other systems that have a smaller capacity.
System operating costs are low. The only electrical
component is our low RPM Singulair aerator.
Durable, reliable components are safely installed
out of sight, below grade. No exposed power
cords, compressors, equipment or air lines that are
above ground and accessible to children or pets.
The patented internal and external ribbed design
assures long term tank integrity and minimizes
the potential for tank damage due to careless
pumping or hydraulic forces.
Install with confidence when using a Singulair Green
®
complete onsite wastewater treatment package
Progress Through Service Since 1906.
Ultimately, our success over all
these years boils down to perceived,
appreciated and consistently
delivered service to our customers.
Inlet
Pretreatment
Chamber
Aeration Chamber
Singulair
®
Aerator
Outlet
Bio-Static
®
Sludge Return
Bio-Kinetic
®
System
Control Center
EVERY SINGULAIR AERATOR IS INSTALLED WITH A SOLID
STATE ELECTRICAL CONTROL CENTER. EACH IS EQUIPPED
WITH RESETTABLE CURRENT SENSOR, ON/OFF SELECTOR
SWITCH, RED WARNING LIGHT, TIME CLOCK, AUDIBLE ALARM
AND OPTIONAL FCC LICENSED AUTODIALER FOR REMOTE
MONITORING OF INDIVIDUAL SYSTEM COMPONENTS.
Clarification Chamber
Pretreatment Riser
and Sealed Lid
Polyethylene Tank
The best treatment system
is now even better,
with simplified installation
and competitive pricing
We've been providing progress through service since 1906.
The Singulair Green aerobic wastewater treatment system
incorporates our advanced aerobic treatment process into a
durable, watertight polyethylene tank. Easily installed at even
the most difficult jobsite with just a backhoe, the integral
support ribs insure the structural integrity of the Singulair Green
tank, while the four step Singulair treatment process flawlessly
transforms domestic wastewater into clean, odorless effluent in
less than 24 hours.
Providing a treatment solution for any property not connected
to centralized sewers, Singulair Green is the most advanced and
versatile treatment system on the market.
solutions
in wastewater treatment
Inlet
Untreated wastewater enters the system here.
Pretreatment Chamber
Wastewater enters at the Singulair inlet and is equalized
here as anaerobic bacteria and gravity precondition it.
Aeration Chamber
Here, safe, living aerobic bacteria convert the wastewater
into stable substances. Flow equalization maximizes this
biological oxidation and assures 24-hour retention and
treatment of all wastewater flow.
Clarification Chamber
Flow equalization enhances settling of
biologically active substances inside the
Clarification Chamber
where wastewater
is converted to a
clarified liquid.
Bio-Kinetic System
Combines filtration, settling, flow
equalization, optional disinfection,
adjustable outlet weir and optional
dechlorination features into a single,
revolutionary package. Liquids exit the
perimeter settling zone through the
flow equalization ports. These ports
control the flow through all upstream
and downstream processes and regulate
the amount of liquid that can enter the
Bio-Kinetic system.
UV Protected Molded Risers with Sealed
or Vented Lids
ROTATIONALLY MOLDED RISERS AND LIDS ARE INCLUDED
WITH EVERY SYSTEM. ALL RISERS AND COVERS ARE SEALED
TO THE TANK WITH GASKETS AND TAMPER RESISTANT
FASTENERS. ADDITIONAL RISERS CAN BE ADDED TO FIT
SPECIFIC JOBSITE REQUIREMENTS.
Outlet
A flow equalized, treated, clear, safe and odorless liquid exits the
system for return to your environment.
Aerator provides complete treatment
Powered by our 1725 RPM, 115 volt, fractional horsepower motor,
the quiet, reliable aerator is economical to operate, reduces heat
build up and dramatically increases bearing life. Each aerator is
ANSI/NSF certified to operate only 30-minutes per hour.
Polyethylene Tank
Rotationally molded, UV stabilized high density polyethylene,
plus strategically located ribs, result in uncompromising
tank integrity. Installation is quick and easy, with long term
performance assured.
Design Flow
Sustained Flow
Peak Flow
Blue Crystal
®
Residential Disinfecting Tablets
and Bio-Max
®
Dechlorination Tablets
PURE CALCIUM HYPOCHLORITE TABLETS FORMULATED
FOR USE IN RESIDENTIAL SYSTEMS, BLUE CRYSTAL TABLETS
CONTAIN 70% AVAILABLE CHLORINE. BIO-MAX TABLETS
PROVIDE A CONVENIENT SOURCE TO INSTANTLY REMOVE
CHLORINE. EACH TABLET CONTAINS 92% SODIUM SULFITE.
Bio-Kinetic
®
Riser and
Sealed Lid
customer
focus
Alternate Inlet
U.S. and Foreign Patents
Granted and Pending
Unit Mounting Riser
and Vented Lid
The robust tank design and integrally molded
internal walls allow Singulair Green to be installed
up to three feet below grade. Rotationally molded
risers and lids, with tamper resistant fasteners,
provide security, strength and safety.
Single tank convenience; the Singulair Green
contains pretreatment, aeration, clarification,
filtration, flow equalization, optional disinfection
and dechlorination all in one compact treatment
unit. The need for additional treatment system
tankage is eliminated.
The inherently strong ribbed-arch shape of the
Singulair Green tank allows the use of most native
soils for backfill and minimizes the need for water
during the installation process.
The Singulair Green system automatically equalizes
influent and effluent flow through all stages of the
treatment process. Even during periods of extreme
hydraulic or organic overload, effluent quality
is maintained. Variations in flow do not affect
treatment performance or system operation.
Your local, factory-trained, certified and licensed
Singulair Green dealer sells, installs and services
every wastewater treatment system with pride.
You’ll find their name and address conveniently
posted on the control center cover.
Consider the facts:
The Singulair Green treatment unit is certified
to NSF Standard 40 and our Bio-Kinetic system
is certified as a chlorine disinfection device to NSF
Standard 46. Underwriters Laboratories (UL) and
the Canadian Standards Association (CSA) have
certified and/or listed all electro-mechanical
equipment and components. These listings
provide you the highest safety, reliability and
quality.
Contained in a rugged, heavy duty, UV protected
polyethylene tank, the Singulair Green treatment
system weighs less than 900 pounds and can easily
be installed with a backhoe.
48-hour retention in the Singulair Green system
reduces tank pumping frequency as compared to
other systems that have a smaller capacity.
System operating costs are low. The only electrical
component is our low RPM Singulair aerator.
Durable, reliable components are safely installed
out of sight, below grade. No exposed power
cords, compressors, equipment or air lines that are
above ground and accessible to children or pets.
The patented internal and external ribbed design
assures long term tank integrity and minimizes
the potential for tank damage due to careless
pumping or hydraulic forces.
Install with confidence when using a Singulair Green
®
complete onsite wastewater treatment package
Progress Through Service Since 1906.
Ultimately, our success over all
these years boils down to perceived,
appreciated and consistently
delivered service to our customers.
Inlet
Pretreatment
Chamber
Aeration Chamber
Singulair
®
Aerator
Outlet
Bio-Static
®
Sludge Return
Bio-Kinetic
®
System
Control Center
EVERY SINGULAIR AERATOR IS INSTALLED WITH A SOLID
STATE ELECTRICAL CONTROL CENTER. EACH IS EQUIPPED
WITH RESETTABLE CURRENT SENSOR, ON/OFF SELECTOR
SWITCH, RED WARNING LIGHT, TIME CLOCK, AUDIBLE ALARM
AND OPTIONAL FCC LICENSED AUTODIALER FOR REMOTE
MONITORING OF INDIVIDUAL SYSTEM COMPONENTS.
Clarification Chamber
Pretreatment Riser
and Sealed Lid
Polyethylene Tank
The best treatment system
is now even better,
with simplified installation
and competitive pricing
We've been providing progress through service since 1906.
The Singulair Green aerobic wastewater treatment system
incorporates our advanced aerobic treatment process into a
durable, watertight polyethylene tank. Easily installed at even
the most difficult jobsite with just a backhoe, the integral
support ribs insure the structural integrity of the Singulair Green
tank, while the four step Singulair treatment process flawlessly
transforms domestic wastewater into clean, odorless effluent in
less than 24 hours.
Providing a treatment solution for any property not connected
to centralized sewers, Singulair Green is the most advanced and
versatile treatment system on the market.
solutions
in wastewater treatment
Inlet
Untreated wastewater enters the system here.
Pretreatment Chamber
Wastewater enters at the Singulair inlet and is equalized
here as anaerobic bacteria and gravity precondition it.
Aeration Chamber
Here, safe, living aerobic bacteria convert the wastewater
into stable substances. Flow equalization maximizes this
biological oxidation and assures 24-hour retention and
treatment of all wastewater flow.
Clarification Chamber
Flow equalization enhances settling of
biologically active substances inside the
Clarification Chamber
where wastewater
is converted to a
clarified liquid.
Bio-Kinetic System
Combines filtration, settling, flow
equalization, optional disinfection,
adjustable outlet weir and optional
dechlorination features into a single,
revolutionary package. Liquids exit the
perimeter settling zone through the
flow equalization ports. These ports
control the flow through all upstream
and downstream processes and regulate
the amount of liquid that can enter the
Bio-Kinetic system.
UV Protected Molded Risers with Sealed
or Vented Lids
ROTATIONALLY MOLDED RISERS AND LIDS ARE INCLUDED
WITH EVERY SYSTEM. ALL RISERS AND COVERS ARE SEALED
TO THE TANK WITH GASKETS AND TAMPER RESISTANT
FASTENERS. ADDITIONAL RISERS CAN BE ADDED TO FIT
SPECIFIC JOBSITE REQUIREMENTS.
Outlet
A flow equalized, treated, clear, safe and odorless liquid exits the
system for return to your environment.
Aerator provides complete treatment
Powered by our 1725 RPM, 115 volt, fractional horsepower motor,
the quiet, reliable aerator is economical to operate, reduces heat
build up and dramatically increases bearing life. Each aerator is
ANSI/NSF certified to operate only 30-minutes per hour.
Polyethylene Tank
Rotationally molded, UV stabilized high density polyethylene,
plus strategically located ribs, result in uncompromising
tank integrity. Installation is quick and easy, with long term
performance assured.
Design Flow
Sustained Flow
Peak Flow
Blue Crystal
®
Residential Disinfecting Tablets
and Bio-Max
®
Dechlorination Tablets
PURE CALCIUM HYPOCHLORITE TABLETS FORMULATED
FOR USE IN RESIDENTIAL SYSTEMS, BLUE CRYSTAL TABLETS
CONTAIN 70% AVAILABLE CHLORINE. BIO-MAX TABLETS
PROVIDE A CONVENIENT SOURCE TO INSTANTLY REMOVE
CHLORINE. EACH TABLET CONTAINS 92% SODIUM SULFITE.
Bio-Kinetic
®
Riser and
Sealed Lid
customer
focus
Alternate Inlet
U.S. and Foreign Patents
Granted and Pending
Unit Mounting Riser
and Vented Lid
The Singulair Green Bio-Kinetic System components
have been listed, licensed and/or certified by each
of the following agencies and organizations.
SINGULAIR GREEN
®
Norweco distributors, dealers, installers and service providers are
located throughout North America and much of the rest of the
world. Research, product development, manufacturing, marketing
and sales support are conducted inside our offices and factory
in Norwalk, Ohio USA. Everyone at Norweco is committed to
shaping the future of our industry.
Today’s Answer for the Protection of Tomorrow’s Environment
Specify Singulair Green
®
Your local Norweco distributor is fully trained to install your Singulair
Green system and any other Norweco product you choose to protect
your environment. Each of our dealers has completed a nationally
accredited Singulair Green factory-training program.
The Singulair Green system comes to you complete, including delivery,
tank setting, equipment installation, plant start-up and service. A series
of service and adjustment inspections are scheduled for the first two
years of operation at the time your system is installed. These inspections
are included in the sale so that your system continues to perform at the
highest level to protect you and your investment. Extended service
contracts are also available from your Norweco distributors and dealers.
engineering
the future
of water and wastewater treatment
220 Republic Street
Norwalk, Ohio, U.S.A. 44857-1156
PH: 419.668.4471
FAX: 419.663.5440
www.norweco.com
© MMXVIII NORWECO
comprehensive protection, guaranteed
Other Products
Modulair
®
Wastewater Treatment Plants
FOR SEMI-COMMERCIAL APPLICATIONS
Travalair
®
Wastewater Treatment Plants
FEATURING AUTO SLUDGE AND SKIMMER SYSTEM
Progress Through Service Since 1906
We engineer, manufacture, install and maintain advanced water and
wastewater treatment technologies for residential properties, communities
and commercial properties that are not connected to sewer lines. Norweco
treatment systems are in service all over the world.
Norweco
®
, Norweco.com
®
, Singulair
®
, Modulair
®
, Travalair
®
, Singulair Green
®
, Ribbit Rivet
®
,
Hydro-Kinetic
®
, Hydro-Kinetic Bio-Film Reactor
®
, Evenair
®
, Lift-Rail
®
, Microsonic
®
, Bio-Dynamic
®
,
Bio-Sanitizer
®
, Bio-Neutralizer
®
, Bio-Kinetic
®
, Bio-Static
®
, Bio-Gem
®
, Bio-Max
®
, Bio-Perc
®
,
Blue Crystal
®
, Phos-4-Fade
®
, Enviro-C
®
, ClearCheck
®
, ChemCheck
®
, Tri-Max
®
, Hydra-Max
®
,
Service Pro
®
, MCD
®
, TNT
®
, WASP
®
, Grease Buster
®
and “BUSTER” logo are all registered trademarks
of Norwalk Wastewater Equipment Company, Inc.
Singulair Green is warranted against defects in material and workmanship under
normal use and service by a comprehensive Lifetime Warranty and Exchange
Program. The 3 year Limited Warranty and Lifetime Exchange Program covers all
electro-mechanical components in the system.
An impressive list of installations including the Army Corps of Engineers, FHA, Department of
Energy, numerous Fortune 500 firms, the Atomic Energy Commission, Department of Defense,
U.S. Department of Natural Resources and USEPA funded projects demonstrate the field proven
acceptability of Norweco's products. Quality products, serviced by local experts, have earned
Norweco a long-standing reputation for excellence.
The Singulair Green Bio-Kinetic System components
have been listed, licensed and/or certified by each
of the following agencies and organizations.
SINGULAIR GREEN
®
Norweco distributors, dealers, installers and service providers are
located throughout North America and much of the rest of the
world. Research, product development, manufacturing, marketing
and sales support are conducted inside our offices and factory
in Norwalk, Ohio USA. Everyone at Norweco is committed to
shaping the future of our industry.
Today’s Answer for the Protection of Tomorrow’s Environment
Specify Singulair Green
®
Your local Norweco distributor is fully trained to install your Singulair
Green system and any other Norweco product you choose to protect
your environment. Each of our dealers has completed a nationally
accredited Singulair Green factory-training program.
The Singulair Green system comes to you complete, including delivery,
tank setting, equipment installation, plant start-up and service. A series
of service and adjustment inspections are scheduled for the first two
years of operation at the time your system is installed. These inspections
are included in the sale so that your system continues to perform at the
highest level to protect you and your investment. Extended service
contracts are also available from your Norweco distributors and dealers.
engineering
the future
of water and wastewater treatment
220 Republic Street
Norwalk, Ohio, U.S.A. 44857-1156
PH: 419.668.4471
FAX: 419.663.5440
www.norweco.com
© MMXVIII NORWECO
comprehensive protection, guaranteed
Other Products
Modulair
®
Wastewater Treatment Plants
FOR SEMI-COMMERCIAL APPLICATIONS
Travalair
®
Wastewater Treatment Plants
FEATURING AUTO SLUDGE AND SKIMMER SYSTEM
Progress Through Service Since 1906
We engineer, manufacture, install and maintain advanced water and
wastewater treatment technologies for residential properties, communities
and commercial properties that are not connected to sewer lines. Norweco
treatment systems are in service all over the world.
Norweco
®
, Norweco.com
®
, Singulair
®
, Modulair
®
, Travalair
®
, Singulair Green
®
, Ribbit Rivet
®
,
Hydro-Kinetic
®
, Hydro-Kinetic Bio-Film Reactor
®
, Evenair
®
, Lift-Rail
®
, Microsonic
®
, Bio-Dynamic
®
,
Bio-Sanitizer
®
, Bio-Neutralizer
®
, Bio-Kinetic
®
, Bio-Static
®
, Bio-Gem
®
, Bio-Max
®
, Bio-Perc
®
,
Blue Crystal
®
, Phos-4-Fade
®
, Enviro-C
®
, ClearCheck
®
, ChemCheck
®
, Tri-Max
®
, Hydra-Max
®
,
Service Pro
®
, MCD
®
, TNT
®
, WASP
®
, Grease Buster
®
and “BUSTER” logo are all registered trademarks
of Norwalk Wastewater Equipment Company, Inc.
Singulair Green is warranted against defects in material and workmanship under
normal use and service by a comprehensive Lifetime Warranty and Exchange
Program. The 3 year Limited Warranty and Lifetime Exchange Program covers all
electro-mechanical components in the system.
An impressive list of installations including the Army Corps of Engineers, FHA, Department of
Energy, numerous Fortune 500 firms, the Atomic Energy Commission, Department of Defense,
U.S. Department of Natural Resources and USEPA funded projects demonstrate the field proven
acceptability of Norweco's products. Quality products, serviced by local experts, have earned
Norweco a long-standing reputation for excellence.
SPECIFICATIONS
GENERAL SPECIFICATIONS
The contractor shall furnish and install one complete Singulair Green Bio-Kinetic wastewater
treatment system with all necessary parts and equipment as described in the following
specications. Treatment of the domestic wastewater shall be accomplished by the extended
aeration process with non-mechanical ow equalization, pretreatment of the inuent and
ltration of the nal euent. The treatment system shall provide primary, secondary and
tertiary treatment of the wastewater ow, and if required, chlorination and dechlorination of
the euent prior to discharge. All treatment processes shall be contained within a single tank
which shall be manufactured using high density polyethylene resin. The wastewater treatment
system shall be a Singulair Green as manufactured by Norweco, Inc., Norwalk, Ohio, USA.
Systems not including integral pretreatment or non-mechanical ow equalization shall not be
considered for this application.
SINGULAIR GREEN
®
BIO-KINETIC
®
WASTEWATER TREATMENT SYSTEM
MODELS 960 AND TNT WITH SERVICE PRO
®
CONTROL CENTER
The wastewater treatment system shall include high density polyethylene tankage providing
separate pretreatment, aeration and nal clarication chambers. The tankage shall be furnished
with a Schedule 40 PVC inlet hub, removable sealed pretreatment cover, submerged transfer
ports, aerator mounting riser with removable vented cover, molded outlet coupling, Bio-Kinetic
system mounting riser with removable sealed cover and Schedule 40 PVC outlet hub. Principal
items of electro-mechanical equipment supplied with the Singulair Green wastewater treatment
system shall be a UL Listed 1725 RPM mechanical aerator, UL Listed Service Pro electrical
control center, Bio-Static sludge return and a Bio-Kinetic tertiary treatment device for ow
equalization and nal ltration of system euent.
SPECIFICATIONS
OPERATING CONDITIONS
The Singulair Green system shall be certied to treat up to 600 GPD (gallons per day) of domestic wastewater. Total holding
capacity of the system shall provide a minimum of 48 hour retention of the daily ow. The pretreatment chamber shall provide
at least 18 hour retention, the extended aeration chamber shall provide at least 24 hour retention and the clarication chamber
shall provide at least 6 hour retention. The non-mechanical ow equalization device shall increase each individual chamber
and total system retention time in direct proportion to loading. Design of the system shall include a compartmented tank and a
non-mechanical ow equalization device to insure successful treatment performance without upset even when the signicant
runo period is six hours. Hydraulic design considerations of the system and ow equalization device shall be such that intermittent
peak ow factors as high as four shall not upset hydraulic reliability within the system. Capability of the system to perform as
outlined shall be certied by an independent testing laboratory and approved for use by the local governing regulatory agency.
PRETREATMENT CHAMBER
The pretreatment chamber shall be an integral part of the wastewater treatment system. All domestic wastewater shall
be preconditioned and ow equalized while passing through the pretreatment chamber prior to being introduced to the
extended aeration chamber. The outlet of the pretreatment chamber shall be equipped with a discharge tee that extends
vertically into the liquid so that only the preconditioned equalized ow from the center area of the chamber is displaced to
the extended aeration chamber. The discharge tee and transfer port shall be of adequate size to handle a peak ow factor
of four without restricting the outlet and disturbing hydraulic displacement to the extended aeration chamber. A removable
inspection cover shall be incorporated into the top of the pretreatment chamber to allow tank and transfer tee inspection.
AERATION CHAMBER
The extended aeration chamber shall provide in excess of 24 hour retention of the equalized daily ow. The chamber shall
be of sucient size to provide a minimum of 80 cubic feet of tank capacity per pound of applied BOD. The aeration chamber
shall be an integral part of the system ow path and congured to insure eective mixing of microorganisms, wastewater and
fresh air. No area of the chamber shall be isolated from process mixing, thereby eliminating dead or quiescent areas of the
treatment chamber which are detrimental to the treatment process. Inuent into the aeration chamber shall be preconditioned,
equalized ow from the pretreatment chamber and settled solids via the Bio-Static sludge return.
FINAL CLARIFICATION CHAMBER
The nal clarication chamber shall consist of 5 functionally independent zones operating together to provide satisfactory
settling and clarication of the equalized ow. An inlet zone shall be provided and shall dissipate transfer turbulence at the
ow inlet of the clarication chamber. Its performance shall also eliminate turbulence in other zones of the clarier. Liquid
shall be hydraulically displaced from the inlet zone
to the sludge return zone. Hydraulic currents shall
sweep settled sludge from the hoppered walls and
return these solids via the inlet zone to the aeration
chamber. As solids are removed, liquid is displaced to
the hopper zone of the clarier. In this zone, settling
by gravity takes place. Three of the four sidewalls
are slanted to form a hopper which directs all settled
material back to the sludge return zone. Claried
liquid from the hopper zone shall be displaced into
the nal settling zone to provide additional clarication
of the liquid. The liquid is displaced to the outlet
zone for nal ltration and discharge from the system.
Non-mechanical equalization of the ow, through all 5
zones, shall provide optimal settling and clarication.
BIO-STATIC
®
SLUDGE RETURN
A Bio-Static sludge return shall be mounted into the
opening in the aeration/clarification chamber wall
to provide positive return of settled solids. Aeration
chamber hydraulic currents shall enter the sludge return and be directed through the Bio-Static device into the second zone
of the clarication chamber. The Bio-Static sludge return shall accomplish resuspension and return of settled solids without
disturbing the claried liquid in the nal settling zone and outlet zone.
MECHANICAL AERATOR
The Singulair aerator shall be installed in a rotationally molded, heavy duty, high density polyethylene aerator mounting riser
above the aeration chamber. Fresh air shall be supplied through an injection molded, heavy duty, glass-lled polypropylene
access cover above the aerator. The vented access cover shall
be secured to the mounting riser with four fasteners. The aerator
shall be UL Listed and include plated mounting brackets, NEMA
6 rated electrical connector, fractional horsepower motor, molded
plastic lifting handle, molded plastic air intake screens, molded
plastic foam restrictor, stainless steel aspirator shaft and molded
glass-lled nylon aspirator tip. The motor shall contain precision
manufactured o-ring type seals installed between the motor shell
and the machined aluminum endbells to insure watertight integrity.
Molded Viton elastomer shaft seals shall protect the bearings
from contamination. Only the stainless steel aspirator shaft and
glass-lled nylon aspirator tip shall be in contact with the liquid.
There shall be no submerged electrical motors, bearings or xed
air piping in the aeration system. The Singulair aerator motor
shall not exceed the motor nameplate rating when installed and
operated as recommended. The fractional horsepower aerator
motor shall be equipped with a foam restrictor to protect the motor
against high water and foam. The motor shall be 4 pole, 1725
RPM, 115 volt, 60 hertz, single phase, ball bearing constructed
with a 1.0 service factor. It shall draw 4.0 amps when operating at
the rated nameplate voltage. Aerators without UL listing have not
demonstrated compliance with international electrical standards for
safety and reliability and shall not be considered for this application.
SERVICE PRO
®
CONTROL CENTER
The Service Pro electrical control center shall control all aspects of
treatment plant operation using a microprocessor based platform.
The prewired control center shall contain nonvolatile memory to
prevent the loss of programming in the event of a power failure.
For protection of wiring and components, the electrical controls
shall be mounted in an injection molded, lockable, corrosion proof,
NEMA rated enclosure designed specically for outdoor use.
The enclosure shall be equipped with a tamper evident seal to
discourage unauthorized access. The Service Pro control center
shall be a UL Listed assembly and shall include a time clock, alarm
light, audible alarm, reset button and power switch. The control
center shall monitor all treatment system operating conditions
including aerator over current, aerator under current and open
motor circuit. In the event the control center detects one of these
conditions, power to the aerator shall be interrupted, a diagnostic
sequence shall begin and the visual alarm shall activate. After a
programmed recovery interval, an automatic restart attempt shall
be initiated. If normal aerator operation does not resume during 24 programmed recovery and restart cycles, the audible
alarm shall activate.
TIME CLOCK
The aerator run cycle shall be controlled by an adjustable, prewired time clock. The minimum setting shall not permit the
aerator to be “off for more than 30 minutes per hour. It shall be adjustable in 5 minute increments and designed such that
any adjustment results in additional run time up to “continuous” operation (60 minutes per hour). The Service Pro TNT controls
shall include a non-adjustable time clock. Use of a time clock can seriously aect system performance and operating cost.
Systems that have not been performance certied at the minimum time clock setting by an independent testing laboratory
shall not be considered for this application.
SERVICE PRO
®
ADVANCED CONTROLS (Optional)
Advanced system control options shall be available for all Singulair Green Bio-Kinetic wastewater treatment systems.
Service Pro control center options include the Service Pro control center with Monitoring, Compliance and Diagnostic (MCD)
technology and the Service Pro control center with Total Nitrogen Treatment (TNT) technology.
The Service Pro control center with MCD technology shall be a UL Listed assembly and shall include a time clock, integral
telemetry system, main alarm light, power light, phone light, aerator alarm light, three auxiliary alarm lights, reset button and
power switch. The control center shall monitor all treatment system operating conditions including aerator over current, aerator
under current and open motor circuit. In the event the control center detects one of these conditions, power to the aerator
shall be interrupted, a diagnostic sequence shall begin and the visual alarm shall activate. After a programmed recovery
interval, an automatic restart attempt shall be initiated. If normal aerator operation does not resume during 24 programmed
recovery and restart cycles, the audible alarm shall activate and the telemetry system shall report the specic condition to
the Service Pro monitoring center. In the event that any of the auxiliary inputs detect abnormal operation of the treatment
system auxiliary equipment, the audible and visual alarms shall immediately activate and the telemetry system shall report
the alarm condition to the monitoring center.
The Service Pro TNT control center shall provide the same Monitoring, Compliance and Diagnostic functions as the Service
Pro control center with MCD technology. However, the Service Pro TNT control center shall include a non-adjustable time
clock. The non-adjustable time clock shall create a 60 minute aeration cycle followed by a 60 minute anoxic cycle during
which the aerator shall be o. This aeration cycle shall insure Total Nitrogen Treatment of the wastewater.
BIO-KINETIC
®
SYSTEM
A Bio-Kinetic system shall be installed in the mounting riser above
the clarication chamber. The Bio-Kinetic system shall provide
non-mechanical ow equalization through all plant processes
including pretreatment, aeration, clarication, tertiary ltration,
chlorination and dechlorination. The assembly shall be supplied
with locking lugs and removable moisture/vapor shield and shall
consist of a design ow and peak ow micronically molded lter,
baed perimeter settling zone, ow distribution deck, lifting
handles, level indicator, adjustment lugs, optional chlorination
feed tube, unbaed perimeter settling zone, solids contact zone,
vertical inlet zone, compartmented settling zone consisting of 42
baed chamber plates, euent stilling well, nal discharge zone,
adjustable outlet weir, optional dechlorination feed tube, outlet
zone and gasketed discharge ange. All components shall be
manufactured from inert synthetic materials or rubber, assembled
in circular fashion and connected to a plastic outlet coupling. The
outlet coupling shall accept a 4" diameter, Schedule 40 PVC pipe.
The Bio-Kinetic system shall be installed with the inverts of the
design ow equalization ports located at the normal liquid level
of the clarier. If intermittent ow rates exceed the capacity of
the design ow ports, ow shall be held upstream until the intermittent ow dissipates. If the intermittent ow continues to
increase, the liquid level may reach a pair of sustained ow equalization ports. With four ports in use, ow through the system
increases while continuing to provide ow equalization to all upstream and downstream processes. Peak ow equalization
ports are supplied but should not be required. Optional Blue Crystal and Bio-Max tablet feed tubes shall be positioned such
that the ow-activated chemical cannot contact the liquid upstream of the feed tubes.
FLOW EQUALIZATION
The wastewater treatment system shall include a demand use,
non-mechanical, ow equalization device. The device shall
control normal residential ow rates and reduce typical residential
ow surges. The ow equalization rate shall be dependent upon
the specic loading pattern and the duration of ow surges. At
the 600 GPD (gallons per day) NSF Standard 40 design loading
schedule, minimum performance of the device shall equalize
daily ow an average of 50%.
SPECIFICATIONS
SERVICE PRO
®
MONITORING CENTER
The Service Pro monitoring center shall include a 128 bit encrypted
password protected website for interface with the monitoring
center database. Access to the secure website shall be obtained
through a unique user name and password that provides tiered
access to data from monitored treatment systems. Access level
tiers shall include dealers, service providers, regulatory agencies
and individual system owners. Dealers and service providers
shall be able to create accounts, maintain service records and grant regulatory agencies access to the information. Individual
system owners shall be able to view information regarding their own systems, as well as download instructional information.
Integrity of stored data shall be maintained through the use of multiple servers operating in geographically isolated locations.
PROGRESS THROUGH SERVICE SINCE 1906
DISTRIBUTED LOCALLY BY:
BLUE CRYSTAL
®
CHLORINATION SYSTEM (Optional)
The Singulair Green system shall be furnished complete with a tablet feed tube and a six month supply of
Blue Crystal disinfecting tablets. Blue Crystal tablets shall be specically formulated for consistent chlorine
dosage and euent disinfection to the sustained, variable and intermittent ows that are typical of domestic
wastewater treatment systems. The tablets shall be manufactured from pure calcium hypochlorite and contain
a minimum of 70% available chlorine. Each tablet shall be 2
5
/
8
" diameter, compressed to a 1" thickness,
weigh approximately 5 ounces and be white in color with blue crystals for easy identication. The tablets
shall dissolve in direct proportion to the ow rate, releasing controlled amounts of chlorine.
BIO-MAX
®
DECHLORINATION SYSTEM (Optional)
The Singulair Green system shall be furnished complete with a tablet feed tube and a six month supply of
Bio-Max dechlorination tablets. The dechlorination tablets shall contain 92% sodium sulte as the active
ingredient and shall be specially formulated to chemically neutralize both free and combined chlorine. Each
tablet shall be 2
5
/
8
" diameter, compressed to a
13
/
16
"
thickness, weigh approximately 5 ounces and be green
in color for easy identication. The tablets shall dissolve slowly, releasing controlled amounts of chemical
for the instantaneous removal of residual chlorine from the system euent.
WARRANTY AND EXCHANGE PROGRAM
The manufacturer shall provide a three year limited
warranty for each Singulair aerator, control center,
Bio-Kinetic system and any other electro-mechanical
components purchased from the manufacturer. The
comprehensive aerator exchange program oers a
lifetime of equipment protection. The dealer shall
provide warranty and exchange information to the
regulatory agency, contractor and customer as required.
EQUIPMENT MANUFACTURER
The equipment specied herein shall be the product of a manufacturer having a minimum of seven
years experience in the construction of prefabricated wastewater treatment equipment and systems.
Bids shall be prepared on the basis of the equipment and material specied herein for purposes of
determining the low bid. This is not done, however, to eliminate other products or equipment of equal
quality and eciency. If equipment is to be substituted, approval of such substitution must be made
prior to execution of any order. It is assumed that substitution will result in a reduction of cost to the
contractor and that if accepted, these savings will be passed along by a reduction in the base bid.
220 REPUBLIC STREET
NORWALK, OHIO, USA 44857-1156
TELEPHONE (419) 668-4471
FAX (419) 663-5440
www.norweco.com
Norweco
®
, Norweco.com
®
, Singulair
®
, Modulair
®
, Travalair
®
, Singulair Green
®
, Ribbit Rivet
®
, Hydro-Kinetic
®
, Hydro-Kinetic Bio-Film Reactor
®
,
Evenair
®
, Lift-Rail
®
, Microsonic
®
, Bio-Dynamic
®
, Bio-Sanitizer
®
, Bio-Neutralizer
®
, Bio-Max
®
, Bio-Kinetic
®
, Bio-Static
®
, Bio-Gem
®
, Bio-Perc
®
,
Blue Crystal
®
, Phos-4-Fade
®
, Enviro-C
®
, ClearCheck
®
, ChemCheck
®
, Tri-Max
®
, Hydra-Max
®
, Service Pro
®
, MCD
®
, TNT
®
, WASP
®
, Grease Buster
®
and “BUSTER” logo
®
are registered trademarks of Norwalk Wastewater Equipment Company, Inc.
©MMXVIII NORWECO, INC.
INTRODUCTION
The Singulair Green unit is the nest system available
and utilizes the most up-to-date wastewater treatment
technology. It is a sound investment that protects you
and the environment. Please take the time to familiarize
yourself with the contents of this manual.
HOW THE SINGULAIR GREEN
®
SYSTEM WORKS
Developed to serve homes and small businesses beyond the
reach of city sewers, the Singulair Green system employs the
extended aeration process. Similar to the treatment method
used by most municipal
wastewater treatment
facilities, this process
involves a natural,
biological breakdown
of the organic matter in
wastewater.
Wastewater enters the
pretreatment chamber
where anaerobic
bacterial action
combines with the
eects of gravity to
precondition the waste
before it ows into the
aeration chamber. Once
in the aeration chamber,
aerobic bacteria utilize
the organic matter in
the wastewater to
biologically convert
the waste into stable
substances. Following aeration, ow is transferred to the
clarication chamber where the eects of gravity settle out
biologically active material. The Bio-Static sludge return,
located in the clarification chamber, creates hydraulic
currents that gently transfer settled particles back to
the aeration chamber. As claried liquids pass through
the Bio-Kinetic system, they are filtered, settled and
flow equalized. As a result, complete pretreatment,
aeration, clarication and nal ltration are assured. The
Singulair Green system reliably protects you, your property
and the environment.
FEATURES AND ADVANTAGES
Singulair Green tanks and risers are constructed of rotationally
molded, UV stabilized, high density polyethylene. Integrally
molded treatment chamber walls and structural support ribs
insure durability and maximum strength. Lids are injection
molded, heavy duty, glass-lled polypropylene. All components
within the system that will contact the wastewater are
constructed entirely of molded plastic, stainless steel or rubber.
The Singulair aerator is powered by a 1725 RPM, 115 volt,
60 hertz, single phase, fractional horsepower motor. It is the
only electrically powered component in the Singulair Green
system. The aerator
has been designed
s p e c i c a l l y f o r u s e i n t h e
Singulair system. It
costs less to operate and
consumes fewer kilowatt
hours of electricity than
most major appliances.
The Singulair aerator is
supplied with a prewired
electrical control center
contained in a NEMA
rated enclosure. The
control center contains
a power switch and
time clock that control
aerator operation. The
local dealer’s name,
address and telephone
number are displayed on
the control center cover.
All system controls and
necessary owner information are conveniently located
at your ngertips.
Non-mechanical flow equalization and final filtration is
accomplished within the Singulair Green tank by the
Bio-Kinetic system. This revolutionary device is installed in the
clarication chamber and connected to the system outlet.
Optional chlorination and dechlorination may be included in the
Bio-Kinetic system if required. All Singulair Green components
work together to assure complete pretreatment, aeration,
clarication and nal ltration.
SINGULAIR GREEN
®
BIO-KINETIC
®
WASTEWATER TREATMENT SYSTEM
OWNER’S MANUAL
MODELS 960 AND TNT
®
WITH SERVICE PRO
®
CONTROL CENTER
SINGULAIR GREEN
®
SYSTEM PERFORMANCE
Rivaling the performance of the most advanced wastewater
treatment plants in the world, the Singulair Green system
complies with USEPA wastewater treatment guidelines for
secondary treatment systems and meets all requirements of
NSF/ANSI Standards 40 and 245. In ecologically sensitive
areas, the most stringent euent standards are 10 mg/L
CBOD and 10 mg/L TSS. Rated Class I after successfully
completing the 7 month Standard 40 test protocol, the Model
960 system averaged euent of 6 mg/L CBOD and 10 mg/L
TSS. The Model TNT system averaged euent of 4 mg/L
CBOD, 9 mg/L TSS and 12 mg/L Total Nitrogen.
OPERATIONAL REQUIREMENTS
The Singulair Green system is designed to treat only domestic
wastewater. Domestic wastewater is dened as the waste
generated from a typical residence. This includes ows
originating from: bathtubs, clothes washers, dishwashers,
drinking fountains, water coolers, food grinders, kitchen
sinks, lavatories, mop basins, service sinks, shower stalls,
sinks, wash sinks, water closets and whirlpool baths. While
the use of bio-degradable detergents is recommended, the
Singulair Green system has been designed to handle any
reasonable amount of bathroom, kitchen or laundry waste.
However, some care should be exercised to insure that
non-biodegradable and/or toxic materials are not disposed
of via the domestic wastewater plumbing. Do not use
the plumbing system for disposal of lint, cooking grease,
scouring pads, diapers, sanitary napkins, cotton balls,
cotton swabs, cleaning rags, dental oss, strings, cigarette
lters, rubber or plastic products, paints and thinning agents,
gasoline, motor oil, drain cleaners or other harsh chemicals.
These items could plug portions of the plumbing, interfere
with biological treatment, accumulate in the treatment
system and adversely aect system performance. Never
connect roong down spouts, footer drains, sump pump
piping, garage and basement oor drains or water softener
backwash to the domestic wastewater plumbing or the
treatment system. Water softener backwash will interfere
with biological treatment and must be disposed of separately.
ELECTRICAL REQUIREMENTS
The Service Pro control center must be wired to a dedicated
115 VAC, single phase circuit at the main electrical service
panel. A 15 amp circuit is recommended (10 amp minimum).
A pictorial wiring diagram is provided inside the control
center enclosure. All electrical work must be performed in
accordance with the requirements of the National Electrical
Code and all applicable local codes. Electrical connections
should be made only by a qualied electrician following
proper procedures and using safe tools.
CAUTION: Any time service is required, rst shut o the
dedicated circuit breaker in the main electrical service
panel. Next, shut o the power switch in the Service Pro
control center. Failure to do so could result in personal
injury or equipment damage.
SINGULAIR
®
AERATOR
The aerator has been
specically designed for
use in the Singulair system
and includes special alloy
and molded plastic parts
to prolong aerator life.
Aerator bearings are pre-
lubricated and sealed.
The Singulair aerator
is installed in a plastic
mounting riser above the
aeration chamber. Fresh
air enters the aerator
through four intake ports
located under the aerator
handle. Air is drawn down
the hollow aspirator shaft
where it is introduced
below the liquid surface.
Only the molded plastic
aspirator and the lower
portion of the stainless
steel aspirator shaft are
submerged.
The aerator is not designed
to run under water and will
automatically shut off if
a high water condition
occurs. If the liquid rises
to the level of the foam
restrictor, the control
center will shut o power
to the aerator. Next, an
automatic diagnostic
sequence will begin, as
outlined in the section
titled SERVICE PRO
CONTROL CENTER.
The Singulair aerator is a precision engineered
electro-mechanical device. Do not remove it from its
installed position. Do not attempt any type of repair.
Contact your local dealer if service is needed. Unauthorized
tampering or repair will void important provisions of the
lifetime warranty and exchange program.
FRESH AIR VENTING SYSTEM
A fresh air vent is designed into the perimeter of the access
cover above the Singulair aerator. The perimeter vent
supplies fresh air to the aerator, which is drawn through the
aspirator and into the wastewater. Finished landscaping
should be maintained six inches below the top of the vented
access cover and graded to drain runo away from the
cover. Do not obstruct the vented access cover or allow
plants, shrubbery, mulch or landscaping of any type to
restrict the ow of air to the perimeter vent.
SERVICE PRO
®
CONTROL CENTER
To permit fully automatic operation, prewired electrical
controls are supplied in a sealed NEMA rated enclosure
for your safety and the protection of components and
wiring. The control center should be located so the red
warning light can be seen and the audible alarm heard,
while minimizing exposure to harsh weather or conditions
that might prevent routine access. If an issue with the
aerator is detected, the red alarm light will ash and the
control center will attempt to restart the aerator every
ve minutes for two hours. For an open motor or under
current condition, the alarm light will display a repeating
pattern of two short ashes followed by a three second
pause. For an over current condition, the alarm light will
ash evenly until serviced. If the aerator does not restart
after two hours, the audible alarm will sound. To silence
the audible alarm and attempt to restart the aerator, push
the reset button on the control center cover. This should
allow the aerator to resume normal operation. If the alarm
condition is not resolved, the audible alarm will be silenced
for 48 hours, but the alarm light will continue to ash. In
this case, contact your local Singulair Green dealer.
TIME CLOCK
The control center for the Model TNT system is supplied
with a non-adjustable time clock. The non-adjustable
time clock creates a 60 minute aeration cycle followed by
a 60 minute anoxic cycle during which the aerator is o.
All other control centers are supplied with an adjustable
time clock that determines the operating cycle of the
aerator. The time clock will not permit the aerator to run
less than 30 minutes out of each hour and is adjustable
in ve minute increments up to continuous operation.
The performance of the Singulair Green system has
been certied to meet NSF/ANSI Standard 40 euent
quality requirements and USEPA secondary treatment
guidelines at the minimum time clock setting. The time
clock is factory preset and should not be adjusted by the
owner. Your factory-trained Singulair Green dealer will
make necessary adjustments under the specic direction
and authorization of the local regulatory agency.
NOTE: The control center may regularly communicate with
the Service Pro monitoring center using your telephone
line and a toll free number. If the control center is using
the line when you attempt to place a call, a high pitched
digital communication signal will be heard. Hang up all
telephones sharing the line and wait a few seconds. This
will automatically disconnect the control center and make
the line available for use.
BIO-STATIC
®
SLUDGE RETURN
A Bio-Static sludge return is installed in the aeration/
clarication chamber wall. Aeration chamber hydraulic
currents enter the sludge return and transfer solids from
the clarication chamber back to the aeration chamber
for additional treatment. The Bio-Static sludge return
accomplishes resuspension and return of settled solids
without disturbing the contents of the clarication chamber.
BIO-KINETIC
®
SYSTEM
The Bio-Kinetic system provides non-mechanical ow
equalization through all plant processes. The Bio-Kinetic
system contains 3 separate ltration zones, 8 independent
settling zones, optional chlorination and dechlorination
tablet feed systems and serves as its own chlorine
contact chamber. When used with Blue Crystal residential
disinfecting tablets,
the performance of
the Bio-Kinetic system
as a disinfection
device is certied to
NSF/ANSI Standard
46, Section 11. All
components are
manufactured from
plastic or rubber. The
Bio-Kinetic system is
equipped with ll and
drain valves which
facilitate service
to the filter. Your
local dealer has the
necessary training,
tools and equipment
for removal and
cleaning. If your
Bio-Kinetic system
is in need of service,
contact your local
Singulair Green
dealer. During each
semi-annual service
inspection, your local
dealer will remove
and clean the Bio-
Kinetic system or
replace it with a unit
from their service
stock.
NON-MECHANICAL
FLOW EQUALIZATION
The patented design of the Bio-Kinetic system provides
non-mechanical ow equalization for the Singulair Green
wastewater treatment plant. Equalization reduces incoming
hydraulic surges (e.g. typical shower of 10 minutes
duration, bathtub discharge of 5 minutes duration, clothes
washer discharge of 2 minutes duration and dishwasher
discharge of 2 minutes duration) throughout the system.
The ow equalization provided by the Bio-Kinetic system
causes wastewater to be held upstream of the nal
outlet during hydraulic surges, which preserves treatment
integrity and enhances system operation. The actual rate
of equalization varies and depends upon specic loading
patterns and the duration of each ow surge. At the 600
GPD (gallons per day) NSF/ANSI Standard 40 design
loading schedule, minimum performance of the Singulair
Green system equalizes all ow an average of 50%. As
a result, hydraulic surges and periods of high wastewater
ow are automatically reduced to protect the environment
and all treatment plant processes on a demand use, as
needed, basis.
BLUE CRYSTAL
®
RESIDENTIAL
DISINFECTING TABLETS
If local regulations require, an initial supply of Blue Crystal
disinfecting tablets will be placed in the Bio-Kinetic
system chlorine feed tube at system start-up. Specically
formulated for use in the Singulair system, Blue Crystal
disinfecting tablets provide ecient and reliable disinfection
when euent chlorination is desirable. Manufactured from
calcium hypochlorite, Blue Crystal disinfecting tablets
provide eective, economical bacteria killing power. Liquid
entering the Bio-Kinetic system contacts the installed
Blue Crystal disinfecting tablets, just downstream of the
equalization ports. A fully charged feed tube will last an
average of three to six months. During each semi-annual
inspection, your local dealer’s service technician will check
system operation, the rate of tablet consumption and install
tablets to insure maximum system performance.
NOTE: USEPA guidelines state, “On the average, satisfactory
disinfection of secondary wastewater euent can be obtained
when the chlorine residual is 0.5 ppm after 15 minutes
contact.” Retention time must comply with the controlling
regulatory jurisdiction.
CAUTION: The improper handling of Blue Crystal tablets
may cause personal injury or property damage. Keep out
of the reach of children and do not allow the tablets or
feed tubes to contact skin, eyes or clothing. Tablets may
be fatal if swallowed and tablet dust is irritating to the
eyes, nose and throat. Do not handle the tablets or feed
tube without rst carefully reading the product container
label, MSDS information and the handling and storage
instructions. Mixing of chemicals may cause a violent
reaction leading to re or explosion. For additional
information about Blue Crystal tablets contact your local
authorized dealer.
BIO-MAX
®
DECHLORINATION
TABLETS
In ecologically sensitive areas, environmental standards or
regulations may require the use of Bio-Max dechlorination
tablets. Bio-Max tablets are formulated to remove chlorine
residual to non-detectable levels for the protection of
sensitive receiving environments. Containing 92% sodium
sulte as the active ingredient, the tablets are manufactured
to neutralize both free and combined chlorine. Bio-Max
dechlorination tablets dissolve slowly, releasing controlled
amounts of chemical for the instantaneous removal of
residual chlorine from the wastewater ow. As liquid
passes through the nal discharge zone of the Bio-Kinetic
system, the ow contacts the installed Bio-Max tablets and
residual chlorine is removed from the system euent. A
fully charged Bio-Max feed tube will last an average of
three to six months. During each semi-annual inspection,
your local dealer’s service technician will check system
operation, the rate of tablet consumption and install tablets
to insure maximum system performance.
CAUTION: Bio-Max tablets or feed tubes should not
be mixed with Blue Crystal tablets. Do not handle the
tablets or feed tube without rst carefully reading the
product container label, MSDS information and the
handling and storage instructions. For additional
information about Bio-Max tablets contact your local
authorized dealer.
NO OWNER MAINTENANCE
The Singulair Green system is inspected and serviced by
a local licensed, factory-trained dealer, therefore, no owner
maintenance is required during the warranty period. The
Singulair Green system does not require pumping as often
as a septic tank. Under normal use only the pretreatment
chamber should be pumped. How often pumping is
necessary depends on system use. The local Singulair
Green dealer will inspect the aeration chamber contents
and plant euent at six month intervals to determine if the
pretreatment chamber is discharging excessive solids.
Every three years, the pretreatment chamber should
be inspected. The pretreatment chamber will normally
require pumping at three to ve year intervals. Contact
your local dealer prior to tank pumping for complete
information on removal of equipment, access to individual
chambers, coordination of services and proper disposal
of tank contents. A tank pumping service licensed by
the local regulatory agency must be used for removal
and disposal of tank contents. The tank pumper should
consult with local authorities to determine the proper
disposal method.
If a period of intermittent use, or an extended period of
non-use of the Singulair Green system is anticipated,
contact the local dealer for instructions. Your local dealer
has comprehensive service instructions and has been
factory-trained in troubleshooting procedures. Contact
your local Singulair Green dealer if you require service
or information regarding tank pumping.
SERVICE PRO
®
MONITORING CENTER
The Service Pro monitoring center is a maintenance tracking database that is free for use by all Singulair Green dealers and
service providers. If your Singulair Green dealer uses the Service Pro website, a record for your system will be created at
www.servicepromcd.com when the system is installed. The serial numbers for Singulair Green equipment and treatment
plant information will be entered at that time. This proprietary website stores all relevant system information in one convenient,
secure and password protected location. The Service Pro website keeps a detailed history of all maintenance visits that
are made to your installation. The monitoring center will schedule future service inspections and notify your Singulair
Green dealer when they are due. System owners can also use the Service Pro website to access information, track service
calls or monitor compliance with regulatory requirements. If
you would like to use the Service Pro website, contact your
Singulair Green dealer to receive a user name and password.
An optional Service Pro MCD control center or Service Pro
TNT control center is available for use with the Singulair Green
system. Designed to connect to a standard telephone line,
these control centers provide MONITORING, COMPLIANCE
and DIAGNOSTIC functions complete with telemetry for
communication with the Service Pro monitoring center. Digital
Subscriber Line (DSL) phone service requires the use of a
low-cost DSL lter. Voice Over Internet Protocol (VOIP) is
not reliable with any telemetry system and not recommended.
Once your Service Pro control center is connected to a
telephone line, commissioned, and covered by a remote
monitoring agreement, your dealer will be immediately notied
of any alarm condition. The Service Pro monitoring center will
automatically log the time and date of alarm conditions, as well
as service performed, and store them in your system history
record for viewing at www.servicepromcd.com.
SINGULAIR GREEN
®
SERVICE PROGRAM
A minimum of four service inspections within the rst two years of operation are provided by your local Singulair Green
dealer and are included in your original purchase price. Costs for travel and labor are not charged to the owner. The exact
frequency and scope of these visits are determined by the applicable regulatory agency. The obligation to provide these
service inspections rests solely with your Singulair Green dealer or the authorized service provider, so it is important that
you save a copy of your original purchase contract. To schedule service, learn more about maintenance requirements or
report system malfunctions, contact your local Singulair Green dealer directly. Your dealers name, address and phone
number are conveniently located on the front of the control center. During an inspection, each Singulair aerator, Bio-Kinetic
system and other plant components are serviced as outlined in the “SINGULAIR GREEN PRODUCT MANUAL”. Auxiliary
equipment such as pumps, lters, valves, tankage, leach elds, chambers, mounds or irrigation components, are not part of
the Singulair Green service program and should be covered by a separate maintenance agreement.
After the initial two year service program is completed, the Singulair Green dealer will oer to provide a continuing service
agreement at the owners option. In many areas, this continuing service agreement is required by the local regulatory agency.
The service program should be renewed by the owner to insure maximum system performance. Professional service is
important to proper system operation and should not be allowed to lapse. Each of these items are important:
 Check aerator operation
 Check aerator power consumption
 Check aerator air delivery
 Clean stainless steel aspirator shaft
 Clean aspirator tip
 Clean perimeter air vent in aerator cover
 Inspect aeration chamber contents
 Check operation of control center
 Adjust time clock when required
 Remove the Bio-Kinetic system
 Scrape the clarication chamber
 Inspect the Bio-Static sludge return
 Inspect outlet coupling
 Install a clean Bio-Kinetic system
 Fill Blue Crystal feed tube
 Fill Bio-Max feed tube
 Inspect euent quality
 Inspect outlet line
 Inspect ground water relief point
 Inspect euent disposal system
 Complete 3-part service record
 Hang owner’s record on front door
 Enter record into www.servicepromcd.com
 Mail health department notication
Your Singulair Green dealer will perform these services during each service inspection. CAUTION: All access covers must
be secured with fasteners provided after each service visit. Failure to secure covers could result in injury or death.
WARRANTY REGISTRATION
A Warranty Registration Card was included with the Model
206C aerator before it was shipped from the factory. If
this card has not been returned to Norweco, complete and
mail it immediately. If it is not returned within thirty days of
the installation date, the three year limited warranty and
lifetime aerator exchange program will begin on the date of
component shipment from the factory.
If the Service Pro control center is mounted in an outdoor
location, remove the aerator model number and serial
number record card and store it safely for future reference.
Otherwise, do not remove this card from the control center.
If it is necessary to call your dealer for service, make note
of the information on the control center data plate and the
aerator serial number before calling. Warranty and service
records are cross-indexed by owner name and aerator serial
number. Supplying the aerator serial number with the service
request will give the service provider a ready reference so that
changes in system ownership will not delay service.
SINGULAIR GREEN
®
LIFETIME PROTECTION
The Singulair aerator enjoys the distinction of being the only
aerator on the market today backed by a lifetime warranty
and exchange program. Each Singulair aerator, Service Pro
control center and Bio-Kinetic system are warranted to be
free from defects in material and workmanship, under normal
use and service, for a period of three years. The local,
licensed dealer or service center has detailed warranty and
exchange information and should be contacted for service
or replacement instructions.
DISTRIBUTED LOCALLY BY:
SERVICE PRO
®
SECURITY LOG IN
For your convenience, record your www.servicepromcd.com access information here:
SUPPLEMENTAL SERVICE RECORD
For your reference, please document service performed on the following chart:
DATE DESCRIPTION
User name:
Password:
220 REPUBLIC STREET
NORWALK, OHIO, USA 44857-1156
TELEPHONE (419) 668-4471
FAX (419) 663-5440
www.norweco.com
Norweco
®
, Norweco.com
®
, Singulair
®
, Modulair
®
, Travalair
®
, Singulair Green
®
, Ribbit Rivet
®
, Hydro-Kinetic
®
, Hydro-Kinetic Bio-Film Reactor
®
,
Evenair
®
, Lift-Rail
®
, Microsonic
®
, Bio-Dynamic
®
, Bio-Sanitizer
®
, Bio-Neutralizer
®
, Bio-Max
®
, Bio-Kinetic
®
, Bio-Static
®
, Bio-Gem
®
, Bio-Perc
®
,
Blue Crystal
®
, Phos-4-Fade
®
, Enviro-C
®
, ClearCheck
®
, ChemCheck
®
, Tri-Max
®
, Hydra-Max
®
, Service Pro
®
, MCD
®
, TNT
®
, WASP
®
, Grease Buster
®
and “BUSTER” logo
®
are registered trademarks of Norwalk Wastewater Equipment Company, Inc.
©MMXVIII NORWECO, INC.
TANK WITH DELIVERY TRAILER
TANK DELIVERY AND SETTING
To insure that all work proceeds safely and eciently, check these items prior to delivery of the Singulair Green tank.
 Does the driver have complete and accurate directions to the installation?
Does the driver have the Singulair installer’s tool kit?
 Are the appropriate aerator mounting riser, vented access cover, Bio-Kinetic system mounting riser, pretreatment riser,
sealed access covers and extension risers included?
Are additional anti-otation measures required for this installation?
Is a sucient amount of water and gravel available for the installation?
Is an adequate supply of sealing material available for all plumbing connections?
Does the delivery vehicle have the proper pick-up bar, cable, straps and/or chain?
Is the proper Service Pro control center available for delivery with the tank?
Is there sucient underground electrical cable to reach from the control center to the tank?
PLEASE NOTE: The Singulair Green tank is constructed of high density polyethylene. All joints have been factory sealed
for your convenience. This will minimize tank loading, unloading and setting time at the site. The Singulair Green tank has
been designed for underground use only. Do not install the tank in a location that is subject to vehicular trac.
CHECKING THE EXCAVATION
Before tank setting begins, verify that the excavation is
level and free of sharp stones and construction debris.
Clear out any objects that
could come in contact with
the tank.
The length, width and depth
of the excavation should be
checked. The excavation
should have sucient overdig
to allow between 18" to 24" of
clearance around the entire
perimeter of the Singulair
Green system. In addition,
the excavation should allow
for a minimum of 6" and a
maximum of 18
1
/
2
" of cover
over the top of the tank.
For deeper installations,
consult the Deeper Burial
Requirements section of this
guide. Failure to follow the
excavation and backfilling
guidelines may result in tank damage and will void the
system warranty.
Check the inuent and euent sewer line trenches. The
trench depth should correspond with the Singulair Green
system inlet and outlet connections and the trenches
should be smooth to prevent damage to the sewer lines.
SINGULAIR GREEN
®
BIO-KINETIC
®
WASTEWATER TREATMENT SYSTEM
A tank leveling pad should be installed in the bottom of the
excavation. The leveling pad should be a minimum of 4"
thick and leveled to within
1
/
4
" from side to side and end to
end. The elevation of the top of the leveling pad should
correspond to the outside
bottom of the Singulair Green
tank when installed. In areas
with unstable soil conditions,
a reinforced concrete pad
may be required under the
Singulair Green tank.
Safe working conditions
must be established and
maintained during the entire
installation procedure.
Unstable soil conditions
require constant monitoring
of the site to insure safety.
Installation procedures,
equipment and personnel
should always comply with
applicable safety regulations
as well as all federal, state
and local codes.
Do not install the Singulair Green tank in saturated clay,
areas with a high water table, bogs, swampy areas, landlls
where the soil is soft or wet, areas containing expansive
soils or soils with an ultimate bearing capacity of less than
1,500 psf. Failure to follow these directions may result
in damage to the tank and will void the system warranty.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100
  • Page 101 101
  • Page 102 102
  • Page 103 103
  • Page 104 104
  • Page 105 105
  • Page 106 106
  • Page 107 107
  • Page 108 108
  • Page 109 109
  • Page 110 110
  • Page 111 111
  • Page 112 112
  • Page 113 113
  • Page 114 114
  • Page 115 115
  • Page 116 116
  • Page 117 117
  • Page 118 118
  • Page 119 119
  • Page 120 120
  • Page 121 121
  • Page 122 122
  • Page 123 123
  • Page 124 124
  • Page 125 125
  • Page 126 126
  • Page 127 127
  • Page 128 128
  • Page 129 129
  • Page 130 130
  • Page 131 131
  • Page 132 132
  • Page 133 133
  • Page 134 134
  • Page 135 135
  • Page 136 136
  • Page 137 137
  • Page 138 138
  • Page 139 139
  • Page 140 140
  • Page 141 141
  • Page 142 142
  • Page 143 143
  • Page 144 144
  • Page 145 145
  • Page 146 146
  • Page 147 147
  • Page 148 148
  • Page 149 149
  • Page 150 150
  • Page 151 151
  • Page 152 152
  • Page 153 153
  • Page 154 154
  • Page 155 155
  • Page 156 156
  • Page 157 157
  • Page 158 158
  • Page 159 159
  • Page 160 160
  • Page 161 161
  • Page 162 162
  • Page 163 163
  • Page 164 164
  • Page 165 165
  • Page 166 166
  • Page 167 167
  • Page 168 168
  • Page 169 169
  • Page 170 170
  • Page 171 171
  • Page 172 172
  • Page 173 173
  • Page 174 174
  • Page 175 175
  • Page 176 176
  • Page 177 177
  • Page 178 178
  • Page 179 179

Singulair Green 960G-500X 210P Operating instructions

Type
Operating instructions

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI