Grundfos 97632136 User manual

Brand: Grundfos

Model: 97632136

Type: User manual

GRUNDFOS PRODUCT GUIDE

S pumps, range 58

34 to 42 hp

60 Hz ANSI

S_Range_58-60Hz.book Page 1 Thursday, July 8, 2010 2:30 PM

Contents

Introduction

Introduction 3

Applications 3

Main constructional features 4

Performance range

Performance range, S pumps 5

Performance range, S pumps, range 58 5

Identification

Type key 6

Pump nameplate 7

FM approval plate 7

Selection of product

Ordering a pump 8

Product range

Standard range 9

Explosion-proof range 11

Explosion proof range with stainless steel impeller 12

Variants

List of variants 13

Construction

Sectional drawings, motors 14

Sectional drawings, pumps 18

Components and material specification 24

Product description

Features 25

Operating conditions 26

Motor range 26

Explosion-proof pumps 27

Pump controllers 27

Wiring diagrams 28

Curve charts/

Technical data

How to read the curve charts 29

Curve conditions 30

Performance tests 30

Certificates 30

Witness test 30

Performance curves

Technical data

S 58 extra-low pressure, 6-pole 32

S 58 low pressure, 4-pole 34

S 58 low pressure, 4-pole 36

S 58 medium pressure, 4-pole 38

S 58 high pressure, 4-pole 40

Accessories

Accessories (for installation) 42

Other accessories 43

Dimensions

Installation on auto coupling 44

Installation on ring stand 48

Dry pit, vertical installation 50

Dry pit, horisontal installation 52

Further product documentation

WebCAPS 54

WinCAPS 55

S_Range_58-60Hz.book Page 2 Thursday, July 8, 2010 2:30 PM

S pumps, range 58

Introduction

This product guide deals with Grundfos heavy-duty

sewage pumps called S pumps, range 58.

This product guide was printed in July 2010. A newer

version might be available from Grundfos WebCAPS.

Go to WebCAPS Literature to locate and download the

latest version - or insert the link below directly in your

browser to get to the download page:

http://net.grundfos.com/Appl/WebCAPS/

Using the PDF version of this data booklet offers extra

features to the booklet. Double-clicking a product

number listed in the data booklet will open an internet

browser window displaying all technical information

available on the product.

Fig. 1 S pump, range 58

The S pumps, range 58, are a range of free-flow

(SuperVortex) and channel impeller pumps specifically

designed for pumping sewage and wastewater in a

wide range of municipal, private and industrial applica-

tions.

The pumps are made of resistant materials, such as

cast iron and stainless steel. These materials ensure a

proper operation.

The pumps are fitted with motors from 34 hp up to 45 hp

(25 kW up to 32 kW). The motors are 4-pole motors.

The free passage in the pumps is 3, 4 or 4.5" (80, 100

or 115 mm).

The pumps are available for:

• submerged installation on auto-coupling system

• submerged installation, free-standing

• dry-pit installation, vertical

• dry-pit installation, horizontal.

Applications

The S pumps, range 58, are designed for applications,

such as:

• raw water intake

• wastewater treatment plants

• municipal pumping stations

• public buildings

• residential housing

• blocks of apartments

• industries

• parking garages

• underground car parks

• car wash areas

• restaurants and hotels.

The pumps are suitable for both temporary and perma-

nent installation. The lifting bracket fitted on the pumps

facilitates easy transportation to as well as installation

at the installation site.

GrA7835

S_Range_58-60Hz.book Page 3 Thursday, July 8, 2010 2:30 PM

Introduction

S pumps, range 58

Main constructional features

• leak-proof connections via the Grundfos SmartSeal

gasket system

• double mechanical shaft seal system for reliable

sealing between pumped liquid and motor

• watertight cable entry of corrosion-resistant polya-

mide or cast iron for FM approved pumps

• moisture switch for continuous monitoring of motor

housing and automatic cut-off of power in case liq-

uid penetrates

• self-cleaning channel impeller with long vanes re-

ducing the risk of jamming or clogging, or SuperVor-

tex impeller with high pumping efficency and less

downtime

• SmartTrim system allowing easy adjustment of im-

peller clearance and maintaining maximum pump

efficiency over pump lifetime

• motor in insulation class H (356 °F (180 °C)), enclo-

sure class IP68 with three thermal sensors in stator

windings

• seal condition monitoring via water-in-oil sensor

(optional)

• explosion-proof motors for applications involving

high risk of explosion

• stainless steel versions for use in corrosive or ag-

gressive liquids:

Q: stainless steel impeller, cast iron pump and mo-

tor housing.

S_Range_58-60Hz.book Page 4 Thursday, July 8, 2010 2:30 PM

S pumps, range 58

Performance range

Performance range, S pumps

Performance range, S pumps, range 58

TM04 6557 0610TM04 6607 0610

S_Range_58-60Hz.book Page 5 Thursday, July 8, 2010 2:30 PM

S pumps, range 58

Identification

Type key

Code Example S 1 .30 .A50 .420 4 .58H .C .307 .G .N .D

Pump type:

Grundfos sewage and wastewater pump

Multi-channel impeller pump installed in a column pipe

Impeller type:

Single-channel impeller

SuperVortex (free-flow) impeller

Pump passage:

Maximum solids size = Code number from type designation/10 [inch]

A50

Pump discharge:

Nominal diameter of pump discharge port = Code number from type designation/10 [inch]

Output power, P2:

P2 = Code number from type designation/10 [hp]

Number of poles:

4-pole motor

58H

58M

58L

Pump range / Pressure version:

High pressure

Medium pressure

Low pressure

Installation:

Submersible installation without cooling jacket

Submersible installation with cooling jacket

Dry installation, vertical

Dry installation, horizontal.

Actual impeller diameter:

[mm]

Material code for impeller, pump and motor housing:

Impeller, pump housing and motor housing: Cast iron

Pump version:

Non-explosion-proof pump

Explosion-proof pump

Sensor version:

B = S pump with built-in SM 111 module. PTC sensors are connected directly to IO 111 or other PTC relay.

C = Not in use

D = S pump without built-in SM 111 module.

Z Custom-built products

S_Range_58-60Hz.book Page 6 Thursday, July 8, 2010 2:30 PM

Identification

S pumps, range 58

Pump nameplate

Fig. 2 Pump nameplate

FM approval plate

Fig. 3 Ex approval plate

The approval plate gives the following details:

TM04 6494 1210

Pos. Description

1 Type designation

2 SAP code

3 Serial number

4 Maximum ambient temperature

5 Maximum head

6 Maximum flow

7 Maximum installation depth

8 Enclosure class

9 Number of phases

10 Frequency

11 Rated speed

12 Voltage/current, delta connection

13 Voltage/current, star connection

14 Power input/output

15 Service factor

16 Power factor

17 Insulation class

18 Production code, year/week

19 Weight of the pump

20 Model

TM04 6495 0210

FM symbol

II Equipment group (II = non-mining)

2 Equipment category (high protection)

G Type of explosive atmosphere

CE CE mark

1180 Number of quality assurance notified body

Ex Motor explosion-proof according to FM standard

b Control of ignition sources

c Constructional safety

d Motor withstands explosion pressure

IIB Gas group (Ethylene)

T3C

Maximum surface temperature of the motor is 320 °F

(160 °C)

Maximum surface temperature of the motor is 275 °F

(135 °C)

Gb Equipment protection level, zone 1

Baseefa Certificate number

FM Certificate number

S_Range_58-60Hz.book Page 7 Thursday, July 8, 2010 2:30 PM

S pumps, range 58

Selection of product

Ordering a pump

When ordering an S pump, range 58, you need to take

the following four aspects into consideration.

1. Pump

2. Custom-built variation (option)

3. Accessories

4. Controller.

Pump

Use the selection tool in WebCAPS to find the best

suited pump for your application or use the

section Product range on page 9 and the section Type

key on page 6 to identify the pump that best fulfils your

needs. The list below is a detailed description of the

product you get if you order the following pump:

• Pump as specified in the type key

• 50 ft (15 m) cable

• Paint: Graphic grey, NCS S8005-R80B, thickness

150 μ

• Three thermal switches (Klixon), one in each phase,

or three thermal sensors (PTC)

• One moisture switch below the motor top cover (two

moisture switches below the motor top cover on

explosion-proof versions)

• ANSI-HI centrifugal pump, test 1.6-2000

Acceptance level B.

See section Performance curves Technical data for

selection of a standard pump.

Note: Product specific data for the pump can also be

seen in WebCAPS using the product number

97632138.

Custom-built variants

The S pumps can be customised to meet individual

requirements. Many pump features and options are

available for customisation, e.g. explosion-proof

versions, various cable lengths or special materials.

Variants can be seen in section List of variants on page

13. For requirements or designs not included in the list,

contact Grundfos.

Accessories

Depending on the installation type, you may need to

order accessories. See section Accessories on page

42 for selection of the correct accessories.

Note: Ordered accessories are not fitted from factory.

Controller

The following controllers are available:

Grundfos Dedicated Controls (DC).

Pump Product no

S1.30.A50.420.4.58H.C.307.G.N.D 97632138

S_Range_58-60Hz.book Page 8 Thursday, July 8, 2010 2:30 PM

S pumps, range 58

Product range

Standard range

* Without hose connection.

** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.

*** The horizontal base stand is included in the pump product number.

Pump type Pump

Accessories

*** Horizontal base

stand

To be ordered separately

Vertical base

stand

** Auto-coupling

system

* Ring stand for

portable use

S1.30.A50.340.4.58H.S.290.G.N.D 97632133 - - 97626242 96856262

S1.30.A50.340.4.58H.C.290.G.N.D 97632134 - - 97626242 96856262

S1.30.A50.340.4.58H.D.290.G.N.D 97632135 - 96308238 - -

S1.30.A50.340.4.58H.H.290.G.N.D 97632136 96782930 - - -

S1.30.A50.420.4.58H.S.307.G.N.D 97632137 - - 97626242 96856262

S1.30.A50.420.4.58H.C.307.G.N.D 97632138 - - 97626242 96856262

S1.30.A50.420.4.58H.D.307.G.N.D 97632139 - 96308238 - -

S1.30.A50.420.4.58H.H.307.G.N.D 97632140 96782930 - - -

S1.45.A80.420.4.58L.S.264.G.N.D 97632141 - - 97506541 96790704

S1.45.A80.420.4.58L.C.264.G.N.D 97632142 - - 97506541 96790704

S1.45.A80.420.4.58L.D.264.G.N.D 97632143 - 96856263 - -

S1.45.A80.420.4.58L.H.264.G.N.D 97632144 96856265 - - -

S1.40.A50.420.4.58M.S.278.G.N.D 97632145 - - 97626242 96856262

S1.40.A50.420.4.58M.C.278.G.N.D 97632146 - - 97626242 96856262

S1.40.A50.420.4.58M.D.278.G.N.D 97632147 - 96094523 - -

S1.40.A50.420.4.58M.H.278.G.N.D 97632148 96784437 - - -

S2.40.A80.420.4.58L.S.227.G.N.D 97632149 - - 97506541 96790704

S2.40.A80.420.4.58L.C.227.G.N.D 97632150 - - 97506541 96790704

S2.40.A80.420.4.58L.D.227.G.N.D 97632151 - 96856263 - -

S2.40.A80.420.4.58L.H.227.G.N.D 97632152 96856265 - - -

S2.40.A120.340.6.58E.S.295.G.N.D 97632153 - - 97510049 96856259

S2.40.A120.340.6.58E.C.295.G.N.D 97632154 - - 97510049 96856259

S2.40.A120.340.6.58E.D.295.G.N.D 97632155 - 96856263 - -

S2.40.A120.340.6.58E.H.295.G.N.D 97632156 96856265 - - -

S_Range_58-60Hz.book Page 9 Thursday, July 8, 2010 2:30 PM

Product range

S pumps, range 58

Standart range with stainless steel impeller

* Without hose connection.

** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.

*** The horizontal base stand is included in the pump product number.

Pump type Pump

Accessories

*** Horizontal base

stand

To be ordered separately

Vertical base

stand

** Auto-coupling

system

* Ring stand for

portable use

S1.30.A50.340.4.58H.S.290.Q.N.D 97647810 - - 97626242 96856262

S1.30.A50.340.4.58H.C.290.Q.N.D 97647811 - - 97626242 96856262

S1.30.A50.340.4.58H.D.290.Q.N.D 97647812 - 96308238 - -

S1.30.A50.340.4.58H.H.290.Q.N.D 97647813 96782930 - - -

S1.30.A50.420.4.58H.S.307.Q.N.D 97647814 - - 97626242 96856262

S1.30.A50.420.4.58H.C.307.Q.N.D 97647815 - - 97626242 96856262

S1.30.A50.420.4.58H.D.307.Q.N.D 97647816 - 96308238 - -

S1.30.A50.420.4.58H.H.307.Q.N.D 97647817 96782930 - - -

S1.45.A80.420.4.58L.S.264.Q.N.D 97661423 - - 97506541 96790704

S1.45.A80.420.4.58L.C.264.Q.N.D 97661424 - - 97506541 96790704

S1.45.A80.420.4.58L.D.264.Q.N.D 97661425 - 96856263 - -

S1.45.A80.420.4.58L.H.264.Q.N.D 97661427 96856265 - - -

S1.40.A50.420.4.58M.S.278.Q.N.D 97647818 - - 97626242 96856262

S1.40.A50.420.4.58M.C.278.Q.N.D 97647819 - - 97626242 96856262

S1.40.A50.420.4.58M.D.278.Q.N.D 97647820 - 96094523 - -

S1.40.A50.420.4.58M.H.278.Q.N.D 97647821 96784437 - - -

S2.40.A80.420.4.58L.S.227.Q.N.D 97647822 - - 97506541 96790704

S2.40.A80.420.4.58L.C.227.Q.N.D 97647823 - - 97506541 96790704

S2.40.A80.420.4.58L.D.227.Q.N.D 97647824 - 96856263 - -

S2.40.A80.420.4.58L.H.227.Q.N.D 97647825 96856265 - - -

S2.40.A120.340.6.58E.S.295.Q.N.D 97647826 - - 97510049 96856259

S2.40.A120.340.6.58E.C.295.Q.N.D 97647827 - - 97510049 96856259

S2.40.A120.340.6.58E.D.295.Q.N.D 97647828 - 96856263 - -

S2.40.A120.340.6.58E.H.295.Q.N.D 97647829 96856265 - - -

S_Range_58-60Hz.book Page 10 Thursday, July 8, 2010 2:30 PM

Product range

S pumps, range 58

Explosion-proof range

* Without hose connection.

** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.

*** The horizontal base stand is included in the pump product number.

Pump type Pump

Accessories

To be ordered separately

*** Horizontal base

stand

Vertical base

stand

** Auto-coupling

system

* Ring stand for

portable use

S1.30.A50.340.4.58H.S.290.G.Ex.D 97660672 - - 97626242 96856262

S1.30.A50.340.4.58H.C.290.G.Ex.D 97660673 - - 97626242 96856262

S1.30.A50.340.4.58H.D.290.G.Ex.D 97660674 - 96308238 - -

S1.30.A50.340.4.58H.H.290.G.Ex.D 97660675 96782930 - - -

S1.30.A50.420.4.58H.S.307.G.Ex.D 97660676 - - 97626242 96856262

S1.30.A50.420.4.58H.C.307.G.Ex.D 97660677 - - 97626242 96856262

S1.30.A50.420.4.58H.D.307.G.Ex.D 97660678 - 96308238 - -

S1.30.A50.420.4.58H.H.307.G.Ex.D 97660679 96782930 - - -

S1.45.A80.420.4.58L.S.264.G.Ex.D 97660680 - - 97506541 96790704

S1.45.A80.420.4.58L.C.264.G.Ex.D 97660711 - - 97506541 96790704

S1.45.A80.420.4.58L.D.264.G.Ex.D 97660712 - 96856263 - -

S1.45.A80.420.4.58L.H.264.G.Ex.D 97660713 96856265 - - -

S1.40.A50.420.4.58M.S.278.G.Ex.D 97660714 - - 97626242 96856262

S1.40.A50.420.4.58M.C.278.G.Ex.D 97660715 - - 97626242 96856262

S1.40.A50.420.4.58M.D.278.G.Ex.D 97660716 - 96094523 - -

S1.40.A50.420.4.58M.H.278.G.Ex.D 97660717 96784437 - - -

S2.40.A80.420.4.58L.S.227.G.Ex.D 97660718 - - 97506541 96790704

S2.40.A80.420.4.58L.C.227.G.Ex.D 97660719 - - 97506541 96790704

S2.40.A80.420.4.58L.D.227.G.Ex.D 97660720 - 96856263 - -

S2.40.A80.420.4.58L.H.227.G.Ex.D 97660721 96856265 - - -

S2.40.A120.340.6.58E.S.295.G.Ex.D 97660722 - - 97510049 96856259

S2.40.A120.340.6.58E.C.295.G.Ex.D 97660723 - - 97510049 96856259

S2.40.A120.340.6.58E.D.295.G.Ex.D 97660724 - 96856263 - -

S2.40.A120.340.6.58E.H.295.G.Ex.D 97660725 96856265 - - -

S_Range_58-60Hz.book Page 11 Thursday, July 8, 2010 2:30 PM

Product range

S pumps, range 58

Explosion proof range with stainless steel impeller

* Without hose connection.

** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.

*** The horizontal base stand is included in the pump product number.

Pump type Pump

Accessories

*** Horizontal base

stand

To be ordered separately

Vertical base

stand

** Auto-coupling

system

* Ring stand for

portable use

S1.30.A50.340.4.58H.S.290.Q.Ex.D 97663643 - - 97626242 96856262

S1.30.A50.340.4.58H.C.290.Q.Ex.D 97663644 - - 97626242 96856262

S1.30.A50.340.4.58H.D.290.Q.Ex.D 97663645 - 96308238 - -

S1.30.A50.340.4.58H.H.290.Q.Ex.D 97663646 96782930 - - -

S1.30.A50.420.4.58H.S.307.Q.Ex.D 97663647 - - 97626242 96856262

S1.30.A50.420.4.58H.C.307.Q.Ex.D 97663648 - - 97626242 96856262

S1.30.A50.420.4.58H.D.307.Q.Ex.D 97663649 - 96308238 - -

S1.30.A50.420.4.58H.H.307.Q.Ex.D 97663650 96782930 - - -

S1.45.A80.420.4.58L.S.264.Q.Ex.D 97663691 - - 97506541 96790704

S1.45.A80.420.4.58L.C.264.Q.Ex.D 97663692 - - 97506541 96790704

S1.45.A80.420.4.58L.D.264.Q.Ex.D 97663693 - 96856263 - -

S1.45.A80.420.4.58L.H.264.Q.Ex.D 97663694 96856265 - - -

S1.40.A50.420.4.58M.S.278.Q.Ex.D 97663695 - - 97626242 96856262

S1.40.A50.420.4.58M.C.278.Q.Ex.D 97663696 - - 97626242 96856262

S1.40.A50.420.4.58M.D.278.Q.Ex.D 97663697 - 96094523 - -

S1.40.A50.420.4.58M.H.278.Q.Ex.D 97663698 96784437 - - -

S2.40.A80.420.4.58L.S.227.Q.Ex.D 97663699 - - 97506541 96790704

S2.40.A80.420.4.58L.C.227.Q.Ex.D 97663700 - - 97506541 96790704

S2.40.A80.420.4.58L.D.227.Q.Ex.D 97663701 - 96856263 - -

S2.40.A80.420.4.58L.H.227.Q.Ex.D 97663702 96856265 - - -

S2.40.A120.340.6.58E.S.295.Q.Ex.D 97663703 - - 97510049 96856259

S2.40.A120.340.6.58E.C.295.Q.Ex.D 97663704 - - 97510049 96856259

S2.40.A120.340.6.58E.D.295.Q.Ex.D 97663705 - 96856263 - -

S2.40.A120.340.6.58E.H.295.Q.Ex.D 97663706 96856265 - - -

S_Range_58-60Hz.book Page 12 Thursday, July 8, 2010 2:30 PM

S pumps, range 58

Variants

List of variants

Motor

Various cable lengths

82 ft (25 m)

165 ft (50 m)

EMC power cables Screened power cables for variable speed drives

33 ft (10 m)

50 ft (15 m)

82 ft (25 m)

165 ft (50 m)

Special motor Special voltage

PTC thermistors in windings

Special oil Non-toxic Shell Ondina 917

Motor protection

PTC + moisture switch FPV1

Klixon + moisture switch + WIO FPV2a

PTC + moisture switch + WIO FPV2b

Klixon + moisture switch + WIO + PT100 at lower and upper bearing FPV4a

PTC + moisture switch + WIO + PT100 at lower and upper bearing FPV4b

Materials

Stainless steel lifting bracket AISI 316

Stainless steel impeller Variant Q

Stainless steel impeller and pump housing Variant S

Stainless steel Impeller, pump housing and motor housing Variant R

Tests

Test at specified duty on standard impeller curve

Trimmed impeller for specified duty test

Additional test of entire QH curve (incl. report) 5-10 flows from pump performance curve

Different test standard Efficiency guaranteed by Grundfos

ISO 9906 grade 1 tolerances

ISO 9906 grade 2 tolerances

Vibration test (incl. report) According to Grundfos factory quality standard

Performance test on dry test stand Not yet available

NPSHr test Not yet available

String test Contact Grundfos

Witness test Contact Grundfos

Miscellaneous

Special packaging Contact Grundfos

Special nameplate Contact Grundfos

Other variants Contact Grundfos

S_Range_58-60Hz.book Page 13 Thursday, July 8, 2010 2:30 PM

S pumps, range 58

Construction

Sectional drawings, motors

Fig. 4 Non-explosion-proof motor without cooling jacket

TM04 2306 2308

S_Range_58-60Hz.book Page 14 Thursday, July 8, 2010 2:30 PM

Construction

S pumps, range 58

Fig. 5 Non-explosion-proof motor with cooling jacket

TM04 2307 2308

S_Range_58-60Hz.book Page 15 Thursday, July 8, 2010 2:30 PM

Construction

S pumps, range 58

Fig. 6 Explosion-proof motor without cooling jacket

TM04 2308 2308

S_Range_58-60Hz.book Page 16 Thursday, July 8, 2010 2:30 PM

Construction

S pumps, range 58

Fig. 7 Explosion-proof motor with cooling jacket

TM04 2309 2308

S_Range_58-60Hz.book Page 17 Thursday, July 8, 2010 2:30 PM

Construction

S pumps, range 58

Sectional drawings, pumps

Fig. 8 S1 pump

TM04 2310 2308

S_Range_58-60Hz.book Page 18 Thursday, July 8, 2010 2:30 PM

Construction

S pumps, range 58

Fig. 9 SV pump

TM04 2311 2308

S_Range_58-60Hz.book Page 19 Thursday, July 8, 2010 2:30 PM

Construction

S pumps, range 58

Fig. 10 S1 pump with DN 2 > DN 400

TM04 2312 2308

S_Range_58-60Hz.book Page 20 Thursday, July 8, 2010 2:30 PM

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Grundfos 97632136 User manual

Grundfos 97632136 User manual

Grundfos 97632136 User manual

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