Orbit AF1005 Assembly Instructions Manual

AF1005

Deluxe Smith/Functional training/Power cage combo

CAUTION!

Read all precautions and instructions in this manual before using this

equipment.

ASSEMBLY MANUAL

BEFORE YOU START

Remove all parts from the packaging and separate and count each various component to ensure

everything has been correctly provided.

Follow the instructions and consult both the individual assembly pages and the overall expanded

views of the equipment.

Certain parts may arrive pre-assembled from the factory.

It is the owner’s responsibility to ensure that all users of this unit have read the owner’s manual

and are familiar with the safety precautions.

SAFETY PRECAUTIONS

• Highly recommended for two or more people to assemble the equipment to avoid injury.

• Assemble the equipment on a flat level surface.

• Consider placing a mat under the equipment to protect your floor.

• Wear appropriate footwear and clothing during assembly and use.

• Only tighten nuts and bolts by hand until the whole equipment is assembled

• Ensure you correctly orientate each piece before attaching

• Do not allow children and pets to be unsupervised around the assembly or usage of this

equipment.

• Ensure all parts are in full working order before use.

• Only one person should use the machine at any one time.

• Do not use the equipment outdoors or around water.

• Keep hair, fingers or clothing away from moving parts.

• Only use attachments recommended by the manufacturer.

• Never operate if any parts are not functioning correctly.

• Always correctly stretch and warm up before using the equipment.

• Stop immediately if your experience any pain, dizziness or nausea. See a doctor at once.

PLEASE NOTE: Descriptions of pieces as LEFT and RIGHT are from the point of view of standing

behind the equipment facing towards the front.

BEFORE STARTING ANY EXERCISE PROGRAM, CONSULT YOUR DOCTOR.

ESPECIALLY IF YOU ARE OVER THE AGE OF 35 OR HAVE PRE-EXISTING

HEALTH PROBLEMS.

READ ALL INSTRUCTIONS BEFORE ASSEMBLING OR USING ANY FITNESS

EQUIPMENT.

FORCE USA FITNESS EQUIPMENT ASSUMES NO RESPONSIBILITY FOR

PERSONAL INJURY OR PROPERTY DAMAGE SUSTAINED BY OR THROUGH THE

USE OF THIS PRODUCT.

SAVE THESE INSTRUCTIONS.

ASSEMBLY INSTRUCTIONS

PART LIST

NUMBER DESCRIPTION QUANTITY

1 RIGHT BASE FRAME 1

2 LEFT BASE FRAME 1

3 UPRIGHT 2

4 PLATE SUPPORT TUBE (When used 55KG) 4

5 RIGHT UPRIGHT 1

6 LEFT UPRIGHT 1

7 ADJUSTABLE PART 2

8 LAT PLATE 1

9 RIGHT SAFETY HOLDER 1

10 LEFT SAFETY HOLDER 1

11 RIGHT J HOOK 1

12 LEFT J HOOK 1

13 UNDER CONNECTION 1

14 UPPER CONNECTION 1

15 REAR BASE FRAME 1

16 REAR UPRIGHT 1

17 TOP FRAME 1

18 TOP CONNECTION 1

19 PLATE SLIDER 2

20 DOUBLE PULLEY BLOCK 4

21 RIGHT IRON SHELL 1

22 LEFT IRON SHELL 1

23 DIRECT AXIS 2

24 GUIDE ROD 4

25 SIDE SUPPORT 4

26 FOOTBOARD 2

27 RIGHT HANDLE 1

28 LEFT HANDLE 1

29 SPRING 2

30 SELECTOR ROD 2

31 ROUND BAR 2

32 BUSHING 4

33 ROTATABLE PULLEY BLOCK 2

34 SINGLE PULLEY BLOCK 2

35 ROTATABLE AXIS 2

36 PULLEY GUARD BAR 10

37 COVER 2

38 RIGHT RETAINER 1

39 LEFT RETAINER 1

40 ADJUSTABLE GRAB BAR 1

41 SHORT GRAB BAR 27

42 NYLON OP BAR 2

43 RIGHT SAFETY 1

44 LEFT SAFETY 1

45 LONG RUBBER PAD 2

46 BODY BAR 1

47 EYEBOLTS 2

48 NYLON BUSHING 2

49 OP BAR 2

50 BAR HOLDER 1

51 HOOK 4

52 U HOOK 1

53 POWER BAND PEGS 4

54 SMALL RUBBER PAD 8

55 RUBBER PAD 4

56 COPPER BUSHING 4

57 PULLEY BLOCK 4

58 CURVED HANDLE 1

59 ROPE HANDLE 1

60 RINGS 2

61 LOW ROW BAR 1

62 LAT BAR 1

63 HOLLOW SLEEVE 4

64 ANKLE STRAP 1

65 FOOT PAD 5

66 ELLIPTIC PLUG 2

67 FAST PIN 6

68 SMALL BUFFER 8

69 THICK BUFFER 2

70 ROUND PLUG 2

71 CUSHION RING 2

72 CABLE WITH ONE BALL 2

73 CABLE WITH TWO BALL 2

74 CABLE WITH NO BALL 2

75 PULLEY 38

76 BIG PULLEY 2

77 THIN BUFFER 2

78 ELLIPTIC BUFFER 4

79 HOIST HOOK 7

80 PIN WITH ROPE 2

81 HEX BOLT M12×75 + TWO WASHERS + LOCK NUT 8

82 BOLT M12×75 + TWO WASHERS + LOCK NUT 18

83 BOLT M12×125 + TWO WASHERS + LOCK NUT 2

84 BOLT M10×20 + WASHER 6

85 BOLT M12×120 + TWO WASHERS + LOCK NUT 8

86 BOLT M10×65 + TWO WASHERS + LOCK NUT 4

87 BOLT M6×10 8

88 WASHER + LOCK NUT M10 2

89 BOLT M10×105 + TWO WASHERS + LOCK NUT 2

90 BOLT M12×30 + WASHER 6

91 BOLT M10×30 + WASHER 10

92 BOLT M10×130 + WASHER 26

93 BOLT M10×35 + WASHER 1

94 BOLT M12×35 + TWO WASHERS + LOCK NUT 4

95 BOLT M12×30 + BIG WASHER 8

96 BOLT M10×50 + TWO WASHERS + LOCK NUT 32

97 BOLT M10×90 + TWO WASHERS + LOCK NUT 2

98 BOLT M10×50 + WASHER 2

99 BOLT M10×185 + TWO WASHERS + LOCK NUT 2

100 BOLT M12×30 2

101 NUT M12 2

102 TOP WEIGHT 2

103 WEIGHT 30 / 20

104 BOLT M10×70 + WASHER 4

105 PIN 2

106 WEIGHT LABELING 2

107 BIG BEARING 4

108 SELF-TAPPING SCREW M4×6 16

109

HEX SOCKET HEAD SCREWS M5×10

20

110

HEX SOCKET HEAD SCREWS M5×16

10

111 CIRCLIPS FOR SHAFT 2

112 BEARING 2

113 FOAM 2

114 17-19 WRENCH 2

115 COMBINATION WRENCH 1

116 ALLEN-WRENCH 3 1

117 ALLEN-WRENCH 8 1

118 ALLEN-WRENCH 10 1

STEP 01

1． Attach RIGHT UPRIGHT (5) to RIGHT BASE FRAME (1) with four bolt assemblies (81).

2． Attach LEFT UPRIGHT (6) to LEFT BASE FRAME (2) with four bolt assemblies (81).

STEP 02

1. Attach RIGHT IRON SHELL (21) to RIGHT UPRIGHT (5) with three bolt assemblies (84). Attach LEFT

IRON SHELL (22) to LEFT UPRIGHT (6) with three bolt assemblies (84).

2. Attach REAR BASE FRAME (15) and REAR UPRIGHT (16) to UNDER CONNECTION (13) with two

bolt assemblies (83).

3. Attach

UNDER CONNECTION

(13) to RIGHT UPRIGHT (5) and RIGHT IRON SHELL (21) with two

bolt assemblies (82). Attach

UNDER CONNECTION

(13) to LEFT UPRIGHT (6) and LEFT IRON SHELL

(22) with two bolt assemblies (82).

4. Attach two

ELLIPTIC PLUG

S (66) to

UPPER CONNECTION

(14), and attach

UPPER CONNECTION

(14) to RIGHT UPRIGHT (5) and LEFT UPRIGHT (6) with four bolt assemblies (82).

STEP 03

1. Attach

U HOOK

(52) to

TOP CONNECTION

(18) with two bolt assemblies (88).

2. Attach

TOP CONNECTION

(18) to

RIGHT UPRIGHT

(5) and

LEFT UPRIGHT

(6) with four bolt

assemblies (82) and four bolt assemblies (85).

3. Attach

REAR UPRIGHT

(16) and

TOP FRAME

(17) to

UPPER CONNECTION

(14) with two bolt

assemblies (85).

4. Attach

TOP FRAME

(17) to

TOP CONNECTION

(18) with two bolt assemblies (85).

STEP 04

1. Attach

ROTATABLE AXIS

(35) to each

ROTATABLE PULLEY BLOCK

(33), attach

ROTATABLE

PULLEY BLOCK

(33) to each

ADJUSTABLE PART

(7) with two bolt assemblies (89), and attach

ADJUSTABLE PART

(7) to each

UPRIGHT

(3) with two

FAST PINS

(67).

2. Attach four

SMALL BUFFERS

(68) to each

UPRIGHT

(3) with four bolt assemblies (87). Attach

UPRIGHT

(3) to

RIGHT UPRIGHT

(5) and

LEFT UPRIGHT

(6) with four bolt assemblies (86).

STEP 05

1. Attach thirteen

SHORT GRAB BARS

(41) to

RIGHT UPRIGHT

(5) and

LEFT UPRIGHT

(6) with

twenty-six bolt assemblies (92). Attach

SHORT GRAB BAR

(41) to

RIGHT RETAINER

(38) with bolt

assembly (93).

2. Attach two

SIDE SUPPORTS

(25) to

RIGHT UPRIGHT

(5) with four bolt assemblies (91). Attach

DIRECT

AXIS

(23) to the below one

SIDE SUPPORT

(25) with bolt assembly (90) (Do not tighten the bolts here).

Attach

THICK BUFFER

(69),

RIGHT SAFETY

(43),

SPRING

(29),

THIN BUFFER

(77) and

PLATE

SLIDER

(19) to

DIRECT AXIS

(23). Attach

SIDE SUPPORT

(25) to

DIRECT AXIS

(23) with bolt

assembly (90).

3. Do this for both stands.

4. Attach

RIGHT RETAINER

(38) and

LEFT RETAINER

(39) to each

PLATE SLIDER

(19) with two bolt

assemblies (94). Attach

RIGHT RETAINER

(38) and

LEFT RETAINER

(39) to

ADJUSTABLE GRAB

BAR

(40) with two bolt assemblies (95).

STEP 06

1. Attach

RIGHT HANDLE

(27) and

LEFT HANDLE

(28) to

TOP CONNECTION

(18) with four bolt

assemblies (95).

2. Attach two

FOOTBOARDS

(26) to

UNDER CONNECTION

(13) with four bolt assemblies (82).

Attach two

ROUND BARS

(31) to

UNDER CONNECTION

(13) with two bolt assemblies (90), and

attach

OP BAR

(49) to each

ROUND BAR

(31) with bolt assembly (91). Attach

ROUND PLUG

(70) and

CUSHION RING

(71) to each

OP BAR

(49).

3. Attach

BAR HOLDER

(50) to

REAR UPRIGHT

(16) with two bolt assemblies (82).

STEP 07

1. Attach PULLEY (75) and BIG PULLEY (76) to

ROTATABLE PULLEY BLOCK

(33) with two bolt

assemblies (96). Attach two PULLEYS (75) to each

DOUBLE PULLEY BLOCK

(20) with two bolt

assemblies (96).

2. Attach two PULLEYS (75) to

RIGHT BASE FRAME

(1) with two bolt assemblies (96).

3. Attach four PULLEYS (75) and three

PULLEY GUARD BARS

(36) to

RIGHT UPRIGHT

(5) with

four bolt assemblies (96).

4. Attach PULLEY (75) to

SINGLE PULLEY BLOCK

(34) with bolt assembly (96).

5. Attach PULLEY (75) and

PULLEY GUARD BAS

(36) to

UNDER CONNECTION

(13) and

TOP

CONNECTION

(18) with two bolt assemblies (96).

6. Attach PULLEY (75) to each

PULLEY BLOCK

(57), and attach

PULLEY BLOCK

(57) to

UPPER

CONNECTION

(14) with bolt assembly (97) and bolt assembly (98).

7. Attach two

GUIDE RODS

(24) to

RIGHT BASE FRAME

(1), and insert two parts (78), fifteen

WEIGHTS (103) and TOP WEIGHT (102) to two

GUIDE RODS

(24), secure them with two bolt

assemblies (104). Insert

SELECTOR ROD

(30)

to

TOP WEIGHT (102) and fifteen WEIGHTS (103),

and then insert

(105)

to

TOP WEIGHT (102) and

SELECTOR ROD

(30). Attach

SINGLE

PULLEY BLOCK

(34) and NUT (101) to

SELECTOR ROD

(30). Insert

PIN WITH ROPE

(80) to

SELECTOR ROD

(30).

8. Do this for both stands.

9. Attach four PULLEYS (75) to

TOP FRAME

(17) with two bolt assemblies (99).

10. How to through cable, see STEP 08.

STEP 08

1.

Attach

CABLE WITH TWO BALL (73), the no ball end of the cable from A-B-C-D-E-F-G-H-I-J-K-L-M-N,

and then attach the cable parts to the cable.

2.

Attach

CABLE WITH NO BALL

(74), attach one end of the cable to

ADJUSTABLE PART

(7), another

end of the cable from O-P-Q-R-S, and attach the end to

UNDER CONNECTION

(13).

3.

Attach

CABLE WITH ONE BALL

(72), the no ball end of the cable from T-U-V, and attach the end

to

UNDER CONNECTION

(13).

STEP 09

1. Attach

RIGHT SAFETY HOLDER & LEFT SAFETY HOLDER

(9&10) and

RIGHT J HOOK & LEFT

J HOOK

(11&12) to each

UPRIGHT

(3) with four

FAST PINS

(67).

2. Attach

BODY BAR

(46) and

CURVED HANDLE

(58) to CABLE WITH TWO BALL (73) with four

HOIST

HOOKS

(79).

3. Attach

LAT PLATE

(8) to

CABLE WITH ONE BALL

(72) with two

HOIST HOOKS

(79). Attach

LOW

ROW BAR

(61) to

LAT PLATE

(8) with

HOIST HOOK

(79).

4. Attach two

HOOKS

(51) to

RIGHT UPRIGHT

(5) and

LEFT UPRIGHT

(6).

5. Attach

ROPE HANDLE

(59) and

LAT BAR

(62) to

HOOK

(51) in

RIGHT UPRIGHT

(5).

6. Attach two

RINGS

(60) and

ANKLE STRAP

(64) to

HOOK

(51) in

LEFT UPRIGHT

(6).

STEP 10

1. Attach

WEIGHT LABELING

(106) to TOP WEIGHT (102) and all WEIGHTS (103).

STEP 11

If you only need to use the heavy 55KG, please remove five WEIGHTS (103) and insert

PLATE SUPPORT

TUBES

(4) at the bottom of

GUIDE ROD

(24).

EXPLODED DRAWING

Orbit AF1005 Assembly Instructions Manual

Orbit AF1005 Assembly Instructions Manual

Other documents