Orbit AF1005 Assembly Instructions Manual

Orbit
Brand
Orbit
Model
AF1005
Category
Fitness, gymnastics & weight training
Type
Assembly Instructions Manual
AF1005
Deluxe Smith/Functional training/Power cage combo
CAUTION!
Read all precautions and instructions in this manual before using this
equipment.
ASSEMBLY MANUAL
BEFORE YOU START
Remove all parts from the packaging and separate and count each various component to ensure
everything has been correctly provided.
Follow the instructions and consult both the individual assembly pages and the overall expanded
views of the equipment.
Certain parts may arrive pre-assembled from the factory.
It is the owner’s responsibility to ensure that all users of this unit have read the owner’s manual
and are familiar with the safety precautions.
SAFETY PRECAUTIONS
• Highly recommended for two or more people to assemble the equipment to avoid injury.
• Assemble the equipment on a flat level surface.
• Consider placing a mat under the equipment to protect your floor.
• Wear appropriate footwear and clothing during assembly and use.
• Only tighten nuts and bolts by hand until the whole equipment is assembled
• Ensure you correctly orientate each piece before attaching
• Do not allow children and pets to be unsupervised around the assembly or usage of this
equipment.
• Ensure all parts are in full working order before use.
• Only one person should use the machine at any one time.
• Do not use the equipment outdoors or around water.
• Keep hair, fingers or clothing away from moving parts.
• Only use attachments recommended by the manufacturer.
• Never operate if any parts are not functioning correctly.
• Always correctly stretch and warm up before using the equipment.
• Stop immediately if your experience any pain, dizziness or nausea. See a doctor at once.
PLEASE NOTE: Descriptions of pieces as LEFT and RIGHT are from the point of view of standing
behind the equipment facing towards the front.
BEFORE STARTING ANY EXERCISE PROGRAM, CONSULT YOUR DOCTOR.
ESPECIALLY IF YOU ARE OVER THE AGE OF 35 OR HAVE PRE-EXISTING
HEALTH PROBLEMS.
READ ALL INSTRUCTIONS BEFORE ASSEMBLING OR USING ANY FITNESS
EQUIPMENT.
FORCE USA FITNESS EQUIPMENT ASSUMES NO RESPONSIBILITY FOR
PERSONAL INJURY OR PROPERTY DAMAGE SUSTAINED BY OR THROUGH THE
USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS.
ASSEMBLY INSTRUCTIONS
PART LIST
NUMBER DESCRIPTION QUANTITY
1 RIGHT BASE FRAME 1
2 LEFT BASE FRAME 1
3 UPRIGHT 2
4 PLATE SUPPORT TUBE (When used 55KG) 4
5 RIGHT UPRIGHT 1
6 LEFT UPRIGHT 1
7 ADJUSTABLE PART 2
8 LAT PLATE 1
9 RIGHT SAFETY HOLDER 1
10 LEFT SAFETY HOLDER 1
11 RIGHT J HOOK 1
12 LEFT J HOOK 1
13 UNDER CONNECTION 1
14 UPPER CONNECTION 1
15 REAR BASE FRAME 1
16 REAR UPRIGHT 1
17 TOP FRAME 1
18 TOP CONNECTION 1
19 PLATE SLIDER 2
20 DOUBLE PULLEY BLOCK 4
21 RIGHT IRON SHELL 1
22 LEFT IRON SHELL 1
23 DIRECT AXIS 2
24 GUIDE ROD 4
25 SIDE SUPPORT 4
26 FOOTBOARD 2
27 RIGHT HANDLE 1
28 LEFT HANDLE 1
29 SPRING 2
30 SELECTOR ROD 2
31 ROUND BAR 2
32 BUSHING 4
33 ROTATABLE PULLEY BLOCK 2
34 SINGLE PULLEY BLOCK 2
35 ROTATABLE AXIS 2
36 PULLEY GUARD BAR 10
37 COVER 2
38 RIGHT RETAINER 1
39 LEFT RETAINER 1
40 ADJUSTABLE GRAB BAR 1
41 SHORT GRAB BAR 27
42 NYLON OP BAR 2
43 RIGHT SAFETY 1
44 LEFT SAFETY 1
45 LONG RUBBER PAD 2
46 BODY BAR 1
47 EYEBOLTS 2
48 NYLON BUSHING 2
49 OP BAR 2
50 BAR HOLDER 1
51 HOOK 4
52 U HOOK 1
53 POWER BAND PEGS 4
54 SMALL RUBBER PAD 8
55 RUBBER PAD 4
56 COPPER BUSHING 4
57 PULLEY BLOCK 4
58 CURVED HANDLE 1
59 ROPE HANDLE 1
60 RINGS 2
61 LOW ROW BAR 1
62 LAT BAR 1
63 HOLLOW SLEEVE 4
64 ANKLE STRAP 1
65 FOOT PAD 5
66 ELLIPTIC PLUG 2
67 FAST PIN 6
68 SMALL BUFFER 8
69 THICK BUFFER 2
70 ROUND PLUG 2
71 CUSHION RING 2
72 CABLE WITH ONE BALL 2
73 CABLE WITH TWO BALL 2
74 CABLE WITH NO BALL 2
75 PULLEY 38
76 BIG PULLEY 2
77 THIN BUFFER 2
78 ELLIPTIC BUFFER 4
79 HOIST HOOK 7
80 PIN WITH ROPE 2
81 HEX BOLT M12×75 + TWO WASHERS + LOCK NUT 8
82 BOLT M12×75 + TWO WASHERS + LOCK NUT 18
83 BOLT M12×125 + TWO WASHERS + LOCK NUT 2
84 BOLT M10×20 + WASHER 6
85 BOLT M12×120 + TWO WASHERS + LOCK NUT 8
86 BOLT M10×65 + TWO WASHERS + LOCK NUT 4
87 BOLT M6×10 8
88 WASHER + LOCK NUT M10 2
89 BOLT M10×105 + TWO WASHERS + LOCK NUT 2
90 BOLT M12×30 + WASHER 6
91 BOLT M10×30 + WASHER 10
92 BOLT M10×130 + WASHER 26
93 BOLT M10×35 + WASHER 1
94 BOLT M12×35 + TWO WASHERS + LOCK NUT 4
95 BOLT M12×30 + BIG WASHER 8
96 BOLT M10×50 + TWO WASHERS + LOCK NUT 32
97 BOLT M10×90 + TWO WASHERS + LOCK NUT 2
98 BOLT M10×50 + WASHER 2
99 BOLT M10×185 + TWO WASHERS + LOCK NUT 2
100 BOLT M12×30 2
101 NUT M12 2
102 TOP WEIGHT 2
103 WEIGHT 30 / 20
104 BOLT M10×70 + WASHER 4
105 PIN 2
106 WEIGHT LABELING 2
107 BIG BEARING 4
108 SELF-TAPPING SCREW M4×6 16
109
HEX SOCKET HEAD SCREWS M5×10
20
110
HEX SOCKET HEAD SCREWS M5×16
10
111 CIRCLIPS FOR SHAFT 2
112 BEARING 2
113 FOAM 2
114 17-19 WRENCH 2
115 COMBINATION WRENCH 1
116 ALLEN-WRENCH 3 1
117 ALLEN-WRENCH 8 1
118 ALLEN-WRENCH 10 1
STEP 01
1． Attach RIGHT UPRIGHT (5) to RIGHT BASE FRAME (1) with four bolt assemblies (81).
2． Attach LEFT UPRIGHT (6) to LEFT BASE FRAME (2) with four bolt assemblies (81).
STEP 02
1. Attach RIGHT IRON SHELL (21) to RIGHT UPRIGHT (5) with three bolt assemblies (84). Attach LEFT
IRON SHELL (22) to LEFT UPRIGHT (6) with three bolt assemblies (84).
2. Attach REAR BASE FRAME (15) and REAR UPRIGHT (16) to UNDER CONNECTION (13) with two
bolt assemblies (83).
3. Attach
UNDER CONNECTION
(13) to RIGHT UPRIGHT (5) and RIGHT IRON SHELL (21) with two
bolt assemblies (82). Attach
UNDER CONNECTION
(13) to LEFT UPRIGHT (6) and LEFT IRON SHELL
(22) with two bolt assemblies (82).
4. Attach two
ELLIPTIC PLUG
S (66) to
UPPER CONNECTION
(14), and attach
UPPER CONNECTION
(14) to RIGHT UPRIGHT (5) and LEFT UPRIGHT (6) with four bolt assemblies (82).
STEP 03
1. Attach
U HOOK
(52) to
TOP CONNECTION
(18) with two bolt assemblies (88).
2. Attach
TOP CONNECTION
(18) to
RIGHT UPRIGHT
(5) and
LEFT UPRIGHT
(6) with four bolt
assemblies (82) and four bolt assemblies (85).
3. Attach
REAR UPRIGHT
(16) and
TOP FRAME
(17) to
UPPER CONNECTION
(14) with two bolt
assemblies (85).
4. Attach
TOP FRAME
(17) to
TOP CONNECTION
(18) with two bolt assemblies (85).
STEP 04
1. Attach
ROTATABLE AXIS
(35) to each
ROTATABLE PULLEY BLOCK
(33), attach
ROTATABLE
PULLEY BLOCK
(33) to each
ADJUSTABLE PART
(7) with two bolt assemblies (89), and attach
ADJUSTABLE PART
(7) to each
UPRIGHT
(3) with two
FAST PINS
(67).
2. Attach four
SMALL BUFFERS
(68) to each
UPRIGHT
(3) with four bolt assemblies (87). Attach
UPRIGHT
(3) to
RIGHT UPRIGHT
(5) and
LEFT UPRIGHT
(6) with four bolt assemblies (86).
STEP 05
1. Attach thirteen
SHORT GRAB BARS
(41) to
RIGHT UPRIGHT
(5) and
LEFT UPRIGHT
(6) with
twenty-six bolt assemblies (92). Attach
SHORT GRAB BAR
(41) to
RIGHT RETAINER
(38) with bolt
assembly (93).
2. Attach two
SIDE SUPPORTS
(25) to
RIGHT UPRIGHT
(5) with four bolt assemblies (91). Attach
DIRECT
AXIS
(23) to the below one
SIDE SUPPORT
(25) with bolt assembly (90) (Do not tighten the bolts here).
Attach
THICK BUFFER
(69),
RIGHT SAFETY
(43),
SPRING
(29),
THIN BUFFER
(77) and
PLATE
SLIDER
(19) to
DIRECT AXIS
(23). Attach
SIDE SUPPORT
(25) to
DIRECT AXIS
(23) with bolt
assembly (90).
3. Do this for both stands.
4. Attach
RIGHT RETAINER
(38) and
LEFT RETAINER
(39) to each
PLATE SLIDER
(19) with two bolt
assemblies (94). Attach
RIGHT RETAINER
(38) and
LEFT RETAINER
(39) to
ADJUSTABLE GRAB
BAR
(40) with two bolt assemblies (95).
STEP 06
1. Attach
RIGHT HANDLE
(27) and
LEFT HANDLE
(28) to
TOP CONNECTION
(18) with four bolt
assemblies (95).
2. Attach two
FOOTBOARDS
(26) to
UNDER CONNECTION
(13) with four bolt assemblies (82).
Attach two
ROUND BARS
(31) to
UNDER CONNECTION
(13) with two bolt assemblies (90), and
attach
OP BAR
(49) to each
ROUND BAR
(31) with bolt assembly (91). Attach
ROUND PLUG
(70) and
CUSHION RING
(71) to each
OP BAR
(49).
3. Attach
BAR HOLDER
(50) to
REAR UPRIGHT
(16) with two bolt assemblies (82).
STEP 07
1. Attach PULLEY (75) and BIG PULLEY (76) to
ROTATABLE PULLEY BLOCK
(33) with two bolt
assemblies (96). Attach two PULLEYS (75) to each
DOUBLE PULLEY BLOCK
(20) with two bolt
assemblies (96).
2. Attach two PULLEYS (75) to
RIGHT BASE FRAME
(1) with two bolt assemblies (96).
3. Attach four PULLEYS (75) and three
PULLEY GUARD BARS
(36) to
RIGHT UPRIGHT
(5) with
four bolt assemblies (96).
4. Attach PULLEY (75) to
SINGLE PULLEY BLOCK
(34) with bolt assembly (96).
5. Attach PULLEY (75) and
PULLEY GUARD BAS
(36) to
UNDER CONNECTION
(13) and
TOP
CONNECTION
(18) with two bolt assemblies (96).
6. Attach PULLEY (75) to each
PULLEY BLOCK
(57), and attach
PULLEY BLOCK
(57) to
UPPER
CONNECTION
(14) with bolt assembly (97) and bolt assembly (98).
7. Attach two
GUIDE RODS
(24) to
RIGHT BASE FRAME
(1), and insert two parts (78), fifteen
WEIGHTS (103) and TOP WEIGHT (102) to two
GUIDE RODS
(24), secure them with two bolt
assemblies (104). Insert
SELECTOR ROD
(30)
to
TOP WEIGHT (102) and fifteen WEIGHTS (103),
and then insert
PIN
(105)
to
TOP WEIGHT (102) and
SELECTOR ROD
(30). Attach
SINGLE
PULLEY BLOCK
(34) and NUT (101) to
SELECTOR ROD
(30). Insert
PIN WITH ROPE
(80) to
SELECTOR ROD
(30).
8. Do this for both stands.
9. Attach four PULLEYS (75) to
TOP FRAME
(17) with two bolt assemblies (99).
10. How to through cable, see STEP 08.
STEP 08
1.
Attach
CABLE WITH TWO BALL (73), the no ball end of the cable from A-B-C-D-E-F-G-H-I-J-K-L-M-N,
and then attach the cable parts to the cable.
2.
Attach
CABLE WITH NO BALL
(74), attach one end of the cable to
ADJUSTABLE PART
(7), another
end of the cable from O-P-Q-R-S, and attach the end to
UNDER CONNECTION
(13).
3.
Attach
CABLE WITH ONE BALL
(72), the no ball end of the cable from T-U-V, and attach the end
to
UNDER CONNECTION
(13).
STEP 09
1. Attach
RIGHT SAFETY HOLDER & LEFT SAFETY HOLDER
(9&10) and
RIGHT J HOOK & LEFT
J HOOK
(11&12) to each
UPRIGHT
(3) with four
FAST PINS
(67).
2. Attach
BODY BAR
(46) and
CURVED HANDLE
(58) to CABLE WITH TWO BALL (73) with four
HOIST
HOOKS
(79).
3. Attach
LAT PLATE
(8) to
CABLE WITH ONE BALL
(72) with two
HOIST HOOKS
(79). Attach
LOW
ROW BAR
(61) to
LAT PLATE
(8) with
HOIST HOOK
(79).
4. Attach two
HOOKS
(51) to
RIGHT UPRIGHT
(5) and
LEFT UPRIGHT
(6).
5. Attach
ROPE HANDLE
(59) and
LAT BAR
(62) to
HOOK
(51) in
RIGHT UPRIGHT
(5).
6. Attach two
RINGS
(60) and
ANKLE STRAP
(64) to
HOOK
(51) in
LEFT UPRIGHT
(6).
STEP 10
1. Attach
WEIGHT LABELING
(106) to TOP WEIGHT (102) and all WEIGHTS (103).
STEP 11
If you only need to use the heavy 55KG, please remove five WEIGHTS (103) and insert
PLATE SUPPORT
TUBES
(4) at the bottom of
GUIDE ROD
(24).
EXPLODED DRAWING
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Orbit AF1005 Assembly Instructions Manual

Orbit
Brand
Orbit
Model
AF1005
Category
Fitness, gymnastics & weight training
Type
Assembly Instructions Manual
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