York Fitness G510 User manual

S

F

E S

I T N

Press 1 : 1 Resistance same as weight selectedLat Pulldown 1 : 1 Resistance same as weight selected

Low Row1.5 : 1 Resistance 1.5 times weight selected

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY

APPROXIMATE RESISTANCE GUIDEAPPROXIMATE RESISTANCE GUIDE

WEIGHT : RATIO

Press

Lat

Low Row

Leg Ext.

Pec

2 : 1 or 1:1 of weight selected (max 100kg)

1 : 1 of weight selected (max 50kg)

1 : 1 of selected weight (max 50kg)

TOP PLATE & STEM PLUS 9 WEIGHT PLATES

GIVES TOTAL 50 KG ( 110 lbs ) Dimensions when built :

L = 160cm, W = 96cm, H = 208cm. G.W. = 104kg.

Maximum user weight 100kg

GENERALGENERAL

We recommend you have someone assist you in lifting and

assembling your YORK G510 Gym.

Follow these instructions carefully and it will make it easier

for you to assemble your YORK G510 Gym.

Only half tighten bolts/nuts (unless otherwise stated)

until assembly is complete.

INSTRUCTION 1

Attach the RIGHT FRONT UPRIGHT SUPPORT (1),

LEFT FRONT UPRIGHT SUPPORT (2) to

the BOTTOM CROSS SUPPORT (3) using fixings

( Nuts / bolts / washers etc ) as detailed.

Locate the REAR STABILIZER (4) to

the BOTTOM CROSS SUPPORT (3) and secure

using fixings ( Nuts / bolts / washers etc ) as detailed.

30

M10 x 72mm HEX HEAD BOLT x 4

49

M10 x 23mm x 2mm

FLAT WASHER x 8

48

M10 NYLON

LOCKNUT x 4

RIGHT FRONT

UPRIGHT

SUPPORT

LEFT FRONT

UPRIGHT

SUPPORT

BOTTOM CROSS

SUPPORT

REAR

STABILIZER

YORK G510 / 02

1

49

48

2

30

49

3

49

48

49

30

4

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY

INSTRUCTION 2

Insert both WEIGHT PLATE POSTS (6) into

the rear of BOTTOM CROSS SUPPORT (3)

and secure using fixings ( Nuts / Bolts / Washers etc )

as detailed.

Make sure that the 65mm bolts pass through the holes

at the bottom of the WEIGHT PLATE POSTS (6).

Slide the 2 x 63.5mm RUBBER BUMPER PAD (75)

to the bottom of the WEIGHT PLATE POSTS (6).

Attach the MAIN FRAME SUPPORT (5) to

the front end of BOTTOM CROSS SUPPORT (3) with

two BOTTOM CONNECTING PLATE (7) and

secure using fixings ( Nuts / Bolts / Washers etc) as detailed.

29

M10 x 75mm HEX HEAD BOLT x 4

49

M10 x 23mm x 2mm

FLAT WASHER x 12

48

M10 NYLON

LOCKNUT x 6

32

M10 x 65mm HEX HEAD BOLT x 2

BOTTOM

CONNECTING

PLATE

MAIN FRAME

SUPPORT

CHROME WEIGHT

PLATE POST

RUBBER BUMPER PAD

BOTTOM CONNECTING

PLATE

Make sure that the 65mm bolts pass

through the holes at the bottom of

the WEIGHT PLATE POST (6).

Slide the 2 x 63.5mm RUBBER

BUMPER PAD (75) to the bottom

of the WEIGHT PLATE POST (6).

YORK G510 / 03

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INSTRUCTION 3

Ensure the entry point for the SELECTOR PIN (64)

faces towards the left hand side on each of the plates.

Slide each of the 9 x CAST IRON WEIGHT PLATES (61)

down the WEIGHT PLATE POST (6).

Locate the CAST IRON TOP PLATE (62) on top of the

plates ( Ensure that the hole faces towards left ).

Find the M12 x 40mm TOP PLATE FIXING BOLT (63)

& WEIGHT PLATE SELECTOR STEM (8).

While keeping hold of the top of the WEIGHT SELECTOR

STEM (8) slide it down into the middle of the CAST IRON

TOP PLATE (62) & CAST IRON WEIGHT PLATES (61).

Line up the threaded hole on the CAST IRON TOP PLATE (62)

with the threaded hole on the SELECTOR STEM (8).

Insert & tighten the M12 x 40mm FIXING BOLT (63).

WEIGHT PLATE

SELECTOR STEM

CAST IRON

TOP PLATE

CAST IRON

WEIGHT

PLATES

FIXING BOLT

SELECTOR

THREADED HOLE

ON WEIGHT

SELECTOR STEM

Slide each of the

9 x CAST IRON

WEIGHT PLATES (61)

down the WEIGHT

PLATE POST (6).

ENTRY POINT FOR SELECTOR PIN FACES

TOWARDS THE LEFT SIDE.

63

M12 x 40mm FIXING BOLT x 1

YORK G510 / 04

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INSTRUCTION 4

Locate and attach the TOP CROSS SUPPORT (9)

& fixings. ( Ensure that the holes on the underside

of the TOP CROSS SUPPORT (9) are located

over the WEIGHT PLATE POSTS (6). )

Attach the top cross support to MAIN FRAME

SUPPORT (5) with TOP CONNECTING

PLATE (R) (11) and TOP CONNECTING

PLATE (L) (10) and secure using fixings

( Nuts / Bolts / Washers etc) as detailed.

29

M10 x 75mm HEX HEAD BOLT x 4

5

M10 x 23mm x 2mm

FLAT WASHER x 12

48

M10 NYLON

LOCKNUT x 6

31

M10 x 68mm HEX HEAD BOLT x 2

TOP CONNECTING

PLATE (L)

TOP CROSS

SUPPORT

TOP CONNECTING

PLATE (R)

49

29

49

10

11

49

9

48

49

48

31

49

YORK G510 / 05

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY

INSTRUCTION 5

Locate the LEG EXTENSION UNIT (12)

and fix to the front of the BOTTOM CROSS

SUPPORT (3) using the detailed fixings.

( Ensure that the LOW PULL BAR STOP BRACKET

faces forwards. )

51

M12 x 25mm x 2mm

FLAT WASHER x 2

47

M12 NYLON

LOCKNUT x 1

42

M12 x 75mm HEX HEAD BOLT x 1

65

M12 PLASTIC

NUT CAP x 2

STOP

BRACKET

FACES

FORWARDS

LEG EXTENSION UNIT

ROUND HEAD

PULL PIN

3

BOTTOM

CROSS

SUPPORT

YORK G510 / 06

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INSTRUCTION 6

Locate the PEC CAM COVER (R) (14)

& PEC CAM COVER (L) (15) to the

PEC ARM TOP SUPPORT (13) and fixings.

Assemble as per diagram using the

fixings shown & tighten.

44

M5 x 10mm FLAT HEAD

MACHINE SCREW x 8

INSTRUCTION 7

PEC CAM

COVER (R)

PEC CAM

COVER (L)

PEC ARM TOP

SUPPORT)

Find the PIVOT SHAFT ROD (16)

and fixings.

Line up the top support assembly and slide

the PIVOT SHAFT ROD (16) through

the PEC ARM TOP SUPPORT (13) and

the TOP CROSS SUPPORT (9)

Tightly secure in place using fixings

(Bolts & Washers) as detailed.

PIVOT SHAFT ROD

HAND WHEEL

KNOB

58

53

M8 x 28mm x 2mm

FLAT WASHER x 2

41

M8 x 25mm ALLEN

HEAD BOLT x 2

NOTE: Locate HAND WHEEL KNOB (58) through PEC ARM

TOP SUPPORT (13) and tighten into TOP CROSS SUPPORT (9)

13

9

TOP CROSS

SUPPORT

YORK G510 / 07

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INSTRUCTION 8

Slide one ARM FOAM ROLLER (80)

onto the RIGHT PEC ARM (17).

Slide one ARM FOAM ROLLER (80)

onto the LEFT PEC ARM (18).

RIGHT PEC ARM

LEFT PEC ARM

NOTE: Moisten the inside of the foam rollers with water

or house hold furniture polish before you slide it

onto the pec arm.

YORK G510 / 08

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY

INSTRUCTION 9

Fit the PEC ARM ASSEMBLIES (17 & 18) into

the PEC ARM TOP SUPPORT (13) and tightly

secure using fixings (Bolts & washers) as detailed.

Insert the HANDLE PIVOT SHAFT (19) into the

bottom of the PEC ARM (L) (18) and secure

the shaft using the fixings.

Thread the PRESS HANDLE (21) onto

the HANDLE PIVOT SHAFT (19) via

FIXING BRACKET (20).

(Repeat same for opposite side)

33

M10 x 60mm HEX HEAD BOLT x 2

50

M10 x 38mm x 2mm

FLAT WASHER x 2

43

M10 x 20mm HEX HEAD BOLT x 2

48

M10 NYLON

LOCKNUT x 2

49

M10 x 23mm x 2mm

FLAT WASHER x 4

PRESS

HANDLE

PIVOT SHAFT

FIXING

BRACKET

PEC ARM

ASSEMBLY (L)

PEC ARM

ASSEMBLY (R)

YORK G510 / 09

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INSTRUCTION 10

Fix the BACK REST UPHOLSTERY (82)

to the MAIN FRAME POST (5).

The BACK REST UPHOLSTERY (82)

should be central to the MAIN FRAME POST (5).

Fix the SEAT UPHOLSTERY (81) to

the BOTTOM CROSS SUPPORT (3).

The SEAT UPHOLSTERY (81) should be

central to the BOTTOM CROSS SUPPORT (3).

Slide the FOAM ROLLER POST (22) through

the holes, in LEG EXTENSION UNIT (12) ,

then fit two LEG FOAM ROLLERS (79) as illustrated.

NOTE: Moisten the inside of the foam rollers

with a little water or household furniture

polish before you slide it onto the

FOAM ROLLER POST (22).

F I

T

S

E

N S

BACK REST

UPHOLSTERY

SEAT

UPHOLSTERY

FOAM

ROLLER POST

LEG FOAM

ROLLERS

40

M8 x 65mm HEX HEAD BOLT x 2

39

M8 x 90mm HEX HEAD BOLT x 2

52

M8 x 16mm x 2mm

FLAT WASHER x 4

5

3

YORK G510 / 10

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INSTRUCTION 11

Locate the LAT PULL CABLE (88) with threaded bolt

and route as shown. Fix a SNAP LOCK HOOK (60)

to the end with the ball stop.

(NOTE: Fix the pulley assemblies in place once cable is

routed - this may save them having to be removed

and re-located.)

Locate and fit all PULLEY WHEEL (83) + PULLEY

WHEEL COVER ASSEMBLIES (84) as shown using fixings

(Nuts / Bolts / Washers etc) as detailed.

When fitted correctly pulley covers will protect you from potential

squeeze points ensure that the cable enters and exits from the pulley

through the channels provided in the pulley covers.

Ensure PULLEY WHEEL SPACERS (54) are fitted where illustrated.

Locate 1 x ADJUSTABLE PULLEY BRACKET (23) and

the fixings to assemble the central pulley assembly.

Ensure that the cables are located in the grooves where they

enter and exit the pulley.

Pulley cover wrong Pulley cover right

Not inside

slot

Exit

point

Entry

point

11.5mm LONG

SPACER x 4

54

34

M10 x 50mm HEX HEAD BOLT x 4

32

M10 x 65mm HEX HEAD BOLT x 2

48

M10 NYLON

LOCKNUT x 6

49

M10 x 23mm x 2mm

FLAT WASHER x 12

SPACER

ADJUSTABLE

PULLEY BRACKET

THREAD THIS

END FIRST

YORK G510 / 11

LAT PULL CABLE & PULLEY ASSEMBLIES

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88

LAT PULL CABLE 3025mm LONG x 1

88

LAT

PULL

CABLE

3025mm

LONG

Screw the threaded end of the LAT PULL CABLE (88)

about half-way into the top of the WEIGHT SELECTOR STEM (8)

once the thread is about half way down, tighten the lock nut.

NOTE: You can make slight adjustments to the cable tension

later using the threaded cable end and lock nut.

YORK G510 / 12

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY

A

B

C

D

E

F

INSTRUCTION 12

Lay 1 x SQUARE PULLEY FIXING PLATE (90)

on floor, slot FEMALE SCREW BOLTS (91)

through the 4 holes from under side upwards and slot a

PULLEY COVER (84) onto the top 2 bolts followed

by PULLEY WHEEL (83)

as illustrated in step A.

Feed PEC CABLE (86) around both

PULLEY WHEELS (83) as illustrated in step B.

Slot a PULLEY COVER (84) onto the bottom 2 bolts

followed by PULLEY WHEELS (83) and wrap

CONNECTING CABLE (87) around them

as illustrated in step D.

Slot PULLEY COVER (84) on top of

2 x PULLEY WHEELS (83) as illustrated in step C.

Note: Be sure to fit PEC CABLE (86) through

plastic guides in each PULLEY COVER (84)

as illustrated.

Slot PULLEY COVER (84)

on top of 2 x PULLEY WHEELS (83)

as illustrated in step E.

Note: Be sure to fit PEC CABLE (86)

through plastic guides in each

PULLEY COVER (84) as illustrated.

Fit other SQUARE PULLEY FIXING

PLATE (90) over bolts and attach

using MALE SCREW BOLT (92) as detailed.

PEC

CABLE

CONNECTING

CABLE

86

87

YORK G510 / 13

92

M8 X 15mm

MALE SCREW BOLT X4

91

10mm X 35mm X M8

FEMALE SCREW BOLT x 4

86

PEC CABLE 1780mm LONG x 1

87

CONNECTING CABLE 3135mm LONG x 1

83

84

49

34

5

2

5

2

7

3

4

6

8

6

2

3

84

83

34

49

5

2

4

6

5

2

3

7

M10 X 23mm

WASHER X 2

M8 X 35mm HEX HEAD BOLT X 2

37

52

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Attach each end of PEC CABLE (86 to PEC ARMS

(17 & 18) using fixings (nuts/bolts/washers etc) as detailed.

NOTE: Be sure to loop assembled pulley bracket from

instruction12around back of BACK REST

UPHOLSTERY (82)

Mount 2 x PULLEY WHEELS (83) with their

PULLEY COVERS (84) underneath PEC CABLE (86)

into brackets on TOP CONNECTING PLATES

(10 & 11) using fixings (Nuts / bolts / washers etc)

as detailed.

M8 NYLON

LOCKNUT X 2

M8 X 16mm

WASHER X 2

49

46

M10 X 50mm HEX HEAD BOLT X 4

34

INSTRUCTION 13

PEC

CABLE

YORK G510 / 14

M8 X 30mm HEX HEAD BOLT X 1

M10 X 50mm HEX HEAD BOLT X 1

M8 NYLON

LOCKNUT X 1

M10 NYLON

LOCKNUT X 1

M8 X 16mm

WASHER X 2

M10 X 23mm

WASHER X 2

34

49

48

52

46

38

26

87

46

52

38

52

93

83

84

34

49

48

INSTRUCTION 14

SHOULD YOU REQUIRE ANY ASSISTANCE REGARDING THIS PRODUCT PLEASE CONTACT YORK DIRECTLY

Attach screw end of CONNECTING CABLE (87)

to top of BENCH PRESS RATIO BRACKET (26).

Locate PULLEY WHEEL (83) above loop of

CONNECTING CABLE (87) and attach

PULLEY WHEEL (83) inside

HOOKED PULLEY BRACKET (93)

using fixings as illustrated, then hook to triangular

bracket on BOTTOM CROSS SUPPORT (3).

CONNECTING

CABLE

YORK G510 / 15

BENCH PRESS

RATIO BRACKET

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INSTRUCTION 15

Locate the LOW PULL CABLE (85)

and insert small ball end first and route as illustrated.

When fitted correctly pulley covers will

protect you from potential squeeze points.

Ensure that the LOW PULL CABLE (85)

enters and exits from the pulley through

the channels provided in the pulley

covers.

Once the cable has been routed, locate and

fix 3 x PULLEY ASSEMBLIES as shown.

Ensure that you use PULLEY COVER

ASSEMBLIES (84) where shown.

LOW PULL CABLE

33

M10 x 60mm HEX HEAD BOLT x 1

48

M10 NYLON

LOCKNUT x 2

49

M10 x 23mm x 2mm

FLAT WASHER x 4

35

M10 x 125mm HEX HEAD BOLT x 1

START

HERE

8.5mm LONG

SPACER x 2

55

SPACER

Attach end of CONNECTING CABLE (87)

to left side of BOTTOM CROSS SUPPORT (3)

using 2 x PULLEY WHEELS (83) fixing bolt

as illustrated.

55

49

33

84

83

48

55

49

94

84

83

48

49

84

83

49

YORK G510 / 16

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LOW PULL CABLE & PULLEY ASSEMBLIES

85

LOW PULL

CABLE

3850mm LONG

85

LOW PULL CABLE 3850mm LONG x 1

85

LOW PULL

CABLE

3850mm LONG

YORK G510 / 17

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INSTRUCTION 16

Locate 2 x PULLEY ASSEMBLIES and fixings to

connect the ADJUSTABLE PULLEY ASSEMBLY (23).

Use the bottom hole on the adjustable pulley bracket

as the upper holes can be used to increase the tension

later on in the product’s life.

Screw the threaded end of the CONNECTING CABLE (87)

about half way into the end of the RATIO PULLEY BRACKET (26)

before the pulley assembly fixing.

NOTE: This can be used to make slight adjustment

to the cable tension later.

Locate 1 x PULLEY ASSEMBLY and fixings

to connect the RATIO PULLEY ASSEMBLY (26).

CONNECTING

CABLE

RATIO PULLEY

BRACKET

34

M10 x 50mm HEX HEAD BOLT x 2

48

M10 NYLON

LOCKNUT x 2

49

M10 x 23mm x 2mm

FLAT WASHER x 4

34

83

48

84

49

84

49

57

PEC RATIO PIN

YORK G510 / 18

23

ADJUSTABLE

PULLEY

ASSEMBLY

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York Fitness G510 User manual

York Fitness G510 User manual

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