6159932010-09
Desoutter - ZAC de la Lorie - 38 rue Bobby Sands
BP 10273 - 44818 Saint-Herblain Cedex - France - www.cp.com
The features and descriptions of our products are subject to change
without prior notice.
CVIC - MODCVIC - MULTICVIC
CVIC controller - Release 4.4
MODCVIC module - Release 4.4
Manual no.: 6159932010
©
© Copyright 2007, Desoutter St Herblain France
All rights reserved. Any unauthorized use or copying of the
contents or part thereof is prohibited. This applies in particula
r
to trademarks, model denominations, part numbers and
drawings. Use only authorized parts. Any damage o
r
malfunction caused by the use of unauthorized parts is not
covered by Warranty or Product Liability.
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Table of contents
SECTION 1 - WARNINGS ----------------------------------------------------------------------------------5
1 - Safety ----------------------------------------------------------------------------------------------------5
2 - Installation and Installation Instructions ---------------------------------------------------------7
SECTION 2 - INTRODUCTION----------------------------------------------------------------------------9
1 - CVIC Controller----------------------------------------------------------------------------------------9
2 - Self-contained MODCVIC Control Module -----------------------------------------------------10
3 - MULTICVIC system ----------------------------------------------------------------------------------10
SECTION 3 - DESCRIPTION OF THE CONTROLLERS-------------------------------------------11
1 - CVIC controller ----------------------------------------------------------------------------------------11
1.1 - Mechanical features ---------------------------------------------------------------------------11
1.2 - Keyboard Layout and Operation------------------------------------------------------------11
1.3 - Example: Setting the Date and Time------------------------------------------------------12
1.4 - Screen Symbols --------------------------------------------------------------------------------12
1.5 - Bottom Front Panel ----------------------------------------------------------------------------13
2 - Self-Contained MODCVIC Module ---------------------------------------------------------------13
2.1 - Technical and Electrical Features----------------------------------------------------------13
2.2 - Description of the Front Panel --------------------------------------------------------------14
3 - MULTICVIC system ----------------------------------------------------------------------------------14
3.1 - Slave MODCVIC Module ---------------------------------------------------------------------15
3.2 - CPUCVIC Module ------------------------------------------------------------------------------16
3.2.1 - Description of the CPUCVIC Rack----------------------------------------------16
3.2.2 - CPUCVIC Inputs/Outputs ---------------------------------------------------------16
3.2.3 - CPUCVIC LEDs ---------------------------------------------------------------------17
SECTION 4 - START-UP------------------------------------------------------------------------------------19
1 - Installation Safety Instructions ---------------------------------------------------------------------19
2 - Starting up the Controller ---------------------------------------------------------------------------19
2.1 - Tool Connection --------------------------------------------------------------------------------19
2.2 - Emergency Stop --------------------------------------------------------------------------------19
2.3 - Switching on -------------------------------------------------------------------------------------19
2.4 - Language Selection----------------------------------------------------------------------------19
2.5 - Setting the Date and Time -------------------------------------------------------------------20
2.6 - Programming the Tightening Cycles ------------------------------------------------------20
SECTION 5 - PROGRAMMING THE VERSION "L" CONTROLLER ---------------------------21
1 - "CONTROL" Menu------------------------------------------------------------------------------------21
2 - "PARAMETERS" Menu------------------------------------------------------------------------------22
2.1 - "SPINDLE" Menu-------------------------------------------------------------------------------22
2.2 - "QUICK CYCLE" Menu -----------------------------------------------------------------------22
2.3 - "CYCLES" Menu--------------------------------------------------------------------------------22
2.4 - "STATION" Menu ------------------------------------------------------------------------------22
2.5 - "PC LINK" Menu --------------------------------------------------------------------------------23
2.5.1 - CVIC ------------------------------------------------------------------------------------23
2.5.2 – MODCVIC ----------------------------------------------------------------------------23
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SECTION 6 - PROGRAMMING THE VERSION "H" CONTROLLER---------------------------25
1 - "CONTROL" Menu------------------------------------------------------------------------------------25
2 - "RESULTS" Menu ------------------------------------------------------------------------------------25
3 - "PARAMETERS" Menu------------------------------------------------------------------------------25
3.1 - "SPINDLE" Menu-------------------------------------------------------------------------------26
3.2 - "CYCLES" Menu--------------------------------------------------------------------------------26
3.2.1 - Introduction ---------------------------------------------------------------------------26
3.2.2 - Selecting the Cycle------------------------------------------------------------------26
3.2.3 - Programming the Phases ---------------------------------------------------------27
3.3 - "QUICK CYCLES" Menu ---------------------------------------------------------------------32
3.4 - "LEARNING" Menu ----------------------------------------------------------------------------33
3.5 - "STATION" Menu ------------------------------------------------------------------------------33
3.6 - Input / Output Configuration -----------------------------------------------------------------34
3.6.1 - Overview-------------------------------------------------------------------------------34
3.6.2 - Description of Inputs----------------------------------------------------------------35
3.6.3 - Description of Outputs -------------------------------------------------------------36
3.7 - "PERIPHERALS" Menu-----------------------------------------------------------------------38
3.7.1 - "SERIAL PORT" Menu-------------------------------------------------------------38
3.7.2 - "REPORT OUTPUT" Menu -------------------------------------------------------38
3.7.3 - "BAR CODE" Menu -----------------------------------------------------------------39
3.8 - «CONTROLLER» Menu ----------------------------------------------------------------------39
SECTION 7 - MAINTENANCE OF THE CVIC CONTROLLER -----------------------------------41
1 - "MAINTENANCE" Menu ----------------------------------------------------------------------------41
1.1 - "TEST" Menu ------------------------------------------------------------------------------------41
1.2 - "CHANNEL TEST" Menu---------------------------------------------------------------------41
1.3 - "COUNTERS" Menu---------------------------------------------------------------------------41
1.4 - "CALIBRATION" Menu------------------------------------------------------------------------42
1.4.1 - "SPINDLE AUTO" Menu-----------------------------------------------------------42
1.4.2 - "SPINDLE MANU" Menu ----------------------------------------------------------42
1.5 - Changing the Memory Battery --------------------------------------------------------------43
2 - "SERVICE" Menu -------------------------------------------------------------------------------------44
2.1 - "CONTRAST" Menu ---------------------------------------------------------------------------44
2.2 - "DATE" Menu------------------------------------------------------------------------------------44
2.3 - "LANGUAGE" Menu ---------------------------------------------------------------------------44
2.4 - "ACCESS CODE" Menu----------------------------------------------------------------------44
3 - Resetting the controller ------------------------------------------------------------------------------44
Appendix - PC wiring diagram---------------------------------------------------------------------------45
Appendix - Synchronising several CVIC controllers ---------------------------------------------45
Appendix - EC, MC and EC/MC extension wiring diagram-------------------------------------46
Appendix - Printing format of tightening results--------------------------------------------------47
Appendix - Tightening strategies-----------------------------------------------------------------------53
Appendix - Cycle flowchart and timing chart-------------------------------------------------------57
Appendix - CVIC report codes ---------------------------------------------------------------------------59
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SECTION 1 - WARNINGS
1 - Safety
General Safety Instructions:
WARNING! To reduce risk of injury, everyone using, installing, repairing, maintaining, changing accessories
on, or working near this tool must read and understand the safety instructions before performing any such task.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS CAREFULLY.
Our goal is to produce tools that help you work safely and efficiently. The most important safety device is the operator. Care
and good judgement are the best protection against injury. All possible hazards cannot be covered here, but we have tried
to highlight some of the important ones.
Work area
Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating power tool. Distractions can cause the operator to lose control.
Electrical safety
These tools must be grounded. They must be plugged into an outlet properly installed and grounded in accordance with all
relevant codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adaptor
plugs. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tools should
electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from user.
The controller has a thermal protection and a protection by means of fuses in conformance with the major electrical safety
requirements as set forth in the Low Voltage Directive 73/23/EEC, amended by directive 93/68/EEC. Never replace the fuses
by fuses of higher value. Never replace both fuses by a short-circuit.
Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
Do not expose power tools to rain and wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked «W-A» or «W». These cords are rated for
outdoor use and reduce the risk of electric shock.
Personal safety
The operator must stay alert, watch what he/she is doing and use common sense when operating a power tool. Do not use
tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from
moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging
in tools that have the switch on invites accidents.
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Remove adjusting keys or switches before turning the tool on. A wrench or a key that is left attached to a rotating part of the
tool may result in personal injury.
Do not overreach. Keep proper footing and balance all times. Proper footing and balance enables better control of the tool
in unexpected situations.
Use safety equipment. Always wear impact-resistant eye and face protection. Serious injury can result from over-torqued
or under-torqued fasteners, which can break, or loosen and separate. Released assemblies can become projectiles.
Assemblies requiring a specific torque must be checked using a torque meter.
Note: so called «click» torque wrenches do not check for potentially dangerous over-torqued conditions. Do not use hand
sockets. Use only power or impact sockets in good condition.
Tool use and care
Warning: you are advised to regularly monitor the applied torque by comparing it with a reference measuring line.
There is a real burning risk when in contact with the accessible parts of the tool. The selection of the tool and of the controller
takes account of the operating conditions as stated by the user, who shall not exceed the operating limits as specified by CP
at the time of the selection.
Any excessive internal temperature of the tool electric motor if higher than 100°C is detected by the controller and stops the
tool. It can start again only if the temperature decreases to under 80°C.
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control. Be ready to counteract normal or sudden movements, using
both hands.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for
which it is designed.
Do not use tool if switch doesn’t turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must
be repaired.
Disconnect the plug from power source before making any adjustments, changing accessories or storing the tool. Such
preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained persons.
Maintains tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less
likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools
operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one
tool may become hazardous when used on another one.
Service
Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified
personnel could result in a risk of injury.
Only experienced and qualified personnel (authorised electricians) are entitled to open and have access to the inside of the
controller. To eliminate the risk of electric shock, the inside of the controller shall not be serviced until at least one minute
has elapsed after switching off the controller. It is necessary to check that the capacitors are completely discharged. Since
the temperature of the internal radiator can reach 75°C, it is important to check that this temperature cannot cause burns.
In order to eliminate the risk of electric shock and damage to components, the controller MUST be switched off prior to any
tool change. The new tool is automatically recognised as soon as the controller is switched on.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorised parts or failure to follow Maintenance instructions may create a risk of electric shock injury.
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2 - Installation and Installation Instructions
Mains voltage
All the controllers of the range (CVIC and MODCVIC) can operate equally from 115V to 230V ± 10%/ 50 to 60Hz without
adjustment and without fuse change.
The CVIC controllers are supplied with single-phase current. The MODCVIC modules are supplied with three-phase current.
Power
The average power required for a CVIC<->2 system is approximately 0.500 kW.
The average power required for a CVIC<->4 system is approximately 0.650 kW.
Circuit-breakers
Should circuit-breakers be installed at line head, we recommend that you select equipment with the following specifications:
For CVIC controller
- Single-phased 230V 4A - curve C
- Single-phased 115V 6A - curve C
For MODCVIC module
- Three-phase 230V0.75 kVA - Thermal 2.5 to 4 A - Magnetic > 45 A
- Three-phase 115V0.75 kVA - Thermal 4 to 6.3 A - Magnetic > 45 A
Grounding
Make sure that the controller is grounded via a protective conductor. It is recommended to secure the controller to a grounded
metal mounting insofar as possible, in order to strengthen immunity to electromagnetic interference.
Tool cable
Although our cables are designed to work under drastic conditions, we recommend that you check the following points for
longer service life:
- Bending radii should not be lower than 10 times the cable diameter.
- Friction with the outer sheath should be restricted.
- Any direct pull on the cable should be avoided.
Installation Instructions for MODCVIC
To be compliant with EMC directives, MODCVICs should be wired in a cabinet in accordance with the following
recommendations:
Cabinets:
Electric equipment shall be located in a cabinet with minimum IP4X protection level, ref. EN 60529. Protection against
electric shocks from either direct or indirect contact shall be provided in compliance with EN 60204-1. Door interlocks and
keys will be used.
Input filter:
If a transformer is included in the unit, insert a three-phase filter (Schaffner type FN351) at the secondary winding of the
servodrive mains transformer. This filter should be fitted on a grounded metal mounting, as close as possible to the
transformer.
If the mains supply is used directly, insert a three-phase filter (Schaffner type FN251) in the mains. This filter should be fitted
on a grounded metal mounting, as close as possible to this voltage input.
Dimensioning of the filter:
For the dimensioning of the filter, there should be 3Aeff per channel with three-phase 230V and 6 Aeff per channel with three-
phase 115V. Multiply this value by the number of channels to obtain the filter nominal amperage.
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General instructions:
All connections between the filter and the servodrives shall be provided by means of shielded cables. At the passage
of these cables through an electrical component (contactor, circuit-breaker, etc.), ground the shielding as shortly as
possible through a grounding rod.
It is also necessary to shield the 230 V feeder cable of the control part if it is close to other disturbing cables. It must
be noted that an input filter is integrated in the MODCVIC for this control part.
Connect the shielding of motor cables to the cabinet ground (at the cabinet input). This contact can be made by
stripping the cable on a short length and securing it to a grounding rod by means of a clamp.
MODCVIC 1 MODCVIC 2
Three-phase main power
Supply 115 V or 230 V
Transformer
1 kVA per channel
Input filter
Shielding
Magneto-thermal
circuit breaker
Main power supply
Shielded cable 3x2.5 mm²
Shielded cable 3x2.5 mm²
The transformer
must comply with
EN 61558.
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The electric tightening system is automatically controlled by measuring the power consumption of the tool and monitoring
the angle rotation. This technology provides a complement to the range of traditional systems fitted with a torque transducer.
The electric power tool is either hand held (EC) or fixed (MC, MCL).
In order to familiarise yourself with the keyboard of the controller, refer to section 1.2 in this manual,
which explains the procedure that will allow you to program the various parameters of the controller.
SECTION 2 - INTRODUCTION
1 - CVIC Controller
The CVIC controller is available in normal mode and in ECPHT mode (high run down speed and a high torque).
The normal mode covers two controller models (-2 and -4) in two versions each (L and H).
Main differences between versions LH
Programming modes:
Quick cycle
Automatic programming
Number of cycles 0 15
1 cycle in the tool
Number of phases available 3 15
Normal mode Normal mode ECP HT mode
CVIC L-2
CVIC H-2 CVIC L-4
CVIC H-4 CVIC H-4
To control tools with a
very low torque To control the other tools in the range,
except for ECP HT tools To control ECP HT tools
(High Torque)
Handheld tools Fixed tools Handheld tools Fixed tools Handheld tools
ECP3L / ECF3L
ECP5L / ECF5L
ECP10L/ECF10L
ECP20L/ECF20L
ECP3LT
ECP5LT
ECP10LT
ECP20LT
ECP5
ECL1
ECL3
ECL5
ECL8
ECL11
ECLA1
ECLA3
ECLA5
ECLA8
ECLA11
ECD5
ECA15
MC35-10 ECP20S/ECF20S
ECP30S/ECF30S
ECP20
ECP30
ECP40S
ECD20
ECD30
ECD50
ECD70
ECD120
ECA20
ECA30
ECA40
ECA60
ECA70
ECA90
ECA115
ECA125
ECA150
ECA200
MC35-20
MC38-10
MC38-20
MC51-10
MC51-20
MC60-10
MC60-20
MC60-30
MC80-10
MC80-20
MC80-30
MC80-40
MC106-10
MC106-20
MCL38-20
MCL51-20
MCL60-20
MCL60-30
MCL80-40
MC24-20 OF
MC26-50 OF
MC30-80 OF
MC36-140 OF
MC40-115 OF
ECP190
ECP550
ECP950
ECPHT
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Main differences between versions LH
Characteristics of the phases:
Search sequence
Approach
Run down speed
Final speed phase
Action on NOK
Run Reverse
Jump to another phase
Prevailing Torque
Synchronisation phase
Tightening strategies:
Torque
Torque with angle monitoring
Angle with torque monitoring
Number of stored results 0 100
2 - Self-contained MODCVIC Control Module
The MODCVIC is the rackable version of the CVIC controller.
Two models are available: MODCVIC-2 and MODCVIC-4 and two versions: «L» and «H».
Without keyboard or display, the MODCVIC must be connected to a PC, temporarily for programming, data transfer and
retrieval of tightening results and permanently to display its real time operation.
The CVIS/CVICPC 2000 software (P.N. 6159275210) is used to program the MODCVIC, whether in point-to-point or in
network connection.
As many as 32 MODCVICs can be networked to the PC.
The MODCVIC can be connected to only one serial port:
- either to the serial printer to print the tightening results in order of occurrence and simultaneously to the bar code reader.
- either to the PC.
The PLC is connected via the relay Inputs/Outputs.
3 - MULTICVIC system
The MULTICVIC is a synchronous multi-spindle machine.
It consists of:
- 1 to 32 MODCVIC slave modules (version H only).
- a CPUCVIC module which controls all the MODCVICs and provides an interface with the external peripherals (PC,
PLC, bar code reader, etc.).
The MULTICVIC system is programmed by means of the CVIPC2000 software, P.N. 6159275220 (see manual 6159932080).
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SECTION 3 - DESCRIPTION OF THE CONTROLLERS
1 - CVIC Controller
1.1 - Mechanical Features
Weight 5.800g.
«Validate» key
«Max», «OK», «Min» LEDs
for the display of tightening
reports
Shortcut to printer confi-
guration menu
«Enter» key
«Escape» key
1.2 - Keyboard Layout and Operation
Afin de réduire le risque de blessures,
comprendre le mode d'emploi.
l'utilisateur doit lire et bien
To reduce the risk of injury, user must
read and understand instruction manual.
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1.4 - Screen Symbols
- means that some information lines cannot be read on the screen. Press to display them.
- means that some information lines cannot be read on the screen. Press or to display them.
- means that some information lines cannot be read on the screen. Press to display them.
- to scroll through a menu.
- to scroll through a data entry screen.
- to increment digits in digital entry mode.
- to scroll through a (lozenge-tagged) list.
- to scroll through a data entry field.
- to enter an alphanumerical value.
- to enter an alphanumerical value.
- to validate a change.
- to display the next screen.
- to exit a screen without saving changes.
- to exit a screen and save all changes.
- shortcut to printer configuration menu.
Description of the keys
1.3 - Example: Setting the Date and Time
This example describes the access to the «DATE» Menu from the control screen. The programming can be started
from one of the menus mentioned. The access and programming procedure is similar whatever the menu. Then the
access path is entered as follows: Menu: MAIN\SERVICE\DATE, meaning that from the MAIN menu, one must
select the SERVICE menu, then the DATE menu.
- Press to select the "MAIN" menu.
- Select the "SERVICE" menu by using and .
- Press to enter the "SERVICE" menu.
- Select the "DATE" menu by using and .
- Press to enter the "DATE" menu.
- Press to select the date format. Press to validate.
- The cursor will move to the first parameter of the date. Press to highlight the date.
- The cursor will blink on the first parameter of the date.
- To change the value, press and .
- To switch to the next parameter, press or .
- Press to validate.
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Afin de réduire le risque de blessures,
comprendre le mode d'emploi.
l'utilisateur doit lire et bien
To reduce the risk of injury, user must
read and understand instruction manual.
SubD 9 points: PC connection, Bar code or printer
PC cable: P.N. 6159170470.
Printer cable: P.N. 6159170110.
The bar code is supplied with its cable.
Note: in version «L», only the PC is connected.
SubD 37 points:
PLC or
indicator box
or socket tray connection
Emergency stop
On/Off Mains plug + fuse-holder
2 fuses of 16 A (5x20)
Tool connection
1.5 - Bottom Front Panel
2 - Self-Contained MODCVIC Module
2.1 - Technical and Electrical Features
Weight: 4,300g.
Fastened by means of 4 screws on the back panel of a cabinet.
MSB
LSB
8
7
1
0
4
2
6
5
3
C
9
D
A
B
E
F
8
7
4
6
5
3
1
0
2
C
9
A
B
D
F
E
I/O
MAX
+VP
MIN
Ph.3
GND
Ph.2
Ph.1
NOK
+5V
MAX
READY
ON
OK
MIN
OK
a
STOP
115Vrms
J17
J3
J12
J15
J6
J8A
J8B
WARNING
2050478153
AVERTISSEMENT
Afin de réduire le risque de blessures,
read and understand instruction manual.
To reduce the risk of injury, user must
comprendre le mode d'emploi.
l'utilisateur doit lire et bien
E ASPETTARE 30 SECONDI
Y ESPEREN 30 SEGUNDOS
ANTES DE ABRIR, CORTEN LA CORRIENTE
ET ATTENDRE 30 SECONDES
AVANT D'OUVRIR, METTRE HORS TENSION
BEFORE OPENING, ALWAYS SWITCH OFF
AND WAIT 30 SECONDS
PRIMA DI APRIRE, TOGLIERE LA CORRENTE
VOR DEM OEFFNEN DEN STROM ABSCHALTEN
UND 30 SEKUNDEN WARTEN
259
320
300
100
70
15
270
324
Ø6.5
Ø6.5
Ø13
MOD CVIC
Plug:
P.N. 6159154730
Protective cover:
P.N. 6159154080
Plug:
P.N. 6159154840
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MSB
LSB
8
7
1
0
4
2
6
5
3
C
9
D
A
B
E
F
8
7
4
6
5
3
1
0
2
C
9
A
B
D
F
E
I/O
MAX
+VP
MIN
Ph.3
GND
Ph.2
Ph.1
NOK
+5V
MAX
READY
ON
OK
MIN
OK
a
STOP
115Vrms
J17
J3
J12
J15
J6
J8A
J8B
WARNING
2050478153
AVERTISSEMENT
Afin de réduire le risque de blessures,
read and understand instruction manual.
To reduce the risk of injury, user must
comprendre le mode d'emploi.
l'utilisateur doit lire et bien
MOD CVIC
3 - MULTICVIC system
CPUCVIC module P.N. 6159325660. The end-of-network plug P.N. 6159270120 supplied with the CPUCVIC shall
be connected to the last MODCVIC in the network.
Slave MODCVIC-H2 P.N. 6159326150.
Slave MODCVIC-H4 P.N. 6159326160.
Part numbers of the cables which connect the MODCVICs to each other and to the CPUCVIC:
0.5 m 6159173340.
1 m 6159173350.
2 m 6159173360.
C V I P C
P L C
C P U C V I C M O D C V I C s l a v e s
M U L T I C V I C
E n d - o f - n e t w o r k p l u g
2.2 - Description of the Front Panel
Torque/angle reports
5 V voltage on
Power voltage on
Servodrive ready
Module on
Ncycle OK
PC/bar code/printer
Input/output
Emergency stop
Rotary switches (network)
PC/bar code/printer
Tool connection
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3.1 - Slave MODCVIC Module
This controller has the same features as the self-contained MODCVIC but it is fitted with a network board to allow
interaction with the master CPUCVIC module.
In this configuration, the PC port is disabled by the software.
Weight: 4,000g.
Fastened by means of 4 screws on the back panel of a cabinet.
Network rotary switches:
They define the addresses of the modules to interact with the CPUCVIC (from 0 to 254 or 0 to FE in hexadecimal mode):
RC1 hexadecimal figure of the least significant bit (LSB).
RC2 hexadecimal figure of the most significant bit (MSB).
Warning: at each parameter change, the MODCVIC must be reset by switching off and then on. When switched
off, wait until the LED +5V is off.
STOP
J15
J8A
J8B
WARNING
2050478153
AVERTISSEME
N
Afin de réduire le risque de blessu
r
read and understand instruction m
To reduce the risk of injury, user
m
comprendre le mode d'emploi.
l'utilisateur doit lire et bien
MOD C
V
RJ 45 network connection
RJ 45 network connection
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3.2 - CPUCVIC Module
3.2.1 - Description of the CPUCVIC Rack
The emergency stop connector of the MODCVICs is not used in a MULTICVIC system.
3.2.2 - CPUCVIC Inputs/Outputs
- the inputs/outputs of the CPUCVIC channel 1 are identical to the inputs/outputs of the MODCVIC channel
1, except for the «spindle validation» and «external stop» inputs which are configured per spindle and are
therefore available on each slave MODCVIC.
- the inputs/outputs of channel 2 are available, in particular for an ISaGRAF application.
I n p u t / O u t p u t c o n n e c t o r
C h a n n e l 1
1
2
3
4
5
6
7
8
9
1 0
1 1
1 2
1 3
1 4
1 5
1 6
O U T P U T I N P U T
ready
i n c y c l e
c o m m o n 1 ( o t h e r o u p u t )
n u m b e r o f c y c l e s O K
r e j e c t g l o b a l r e p o r t
a c c e p t g l o b a l r e p o r t
c y c l e a c k n o w l e d g e m e n t 1 6
c y c l e a c k n o w l e d g e m e n t 8
s y n c h r o o u t
c y c l e a c k n o w l e d g e m e n t 4
r e s e t / n o s a v e
c y c l e a c k n o w l e d g e m e n t 2
r e s e t / n o s a v e
c y c l e a c k n o w l e d g e 1
+ 2 4 V
c o m m o n 4 ( o u t p u t 5 )
c o m m o n 3 ( o u t p u t 6 )
c o m m o n 2 ( o u t p u t 1 1 - 1 3 )
c y c l e 1
c y c l e 2
e r r o r a c k n o w l e d g e m e n t
c y c l e 4
c y c l e 8
s y n c h r o i n
cycle 1 6
c y c l e s t a r t
r u n r e v e r s e
r e p o r t r e q u e s t
R e s e t
1 7
1 8
1 9
2 0
2 1
2 2
2 3
2 4
2 5
2 6
2 7
2 8
2 9
3 0
3 1
3 2
0 V ( 2 4 V )
em ergency
s t o p
I / O p a r a l l e l l i n k s
P L C
p a r a l l e l p o r t
" C V I P C " s o f t w a r e
- 1 5 V
+ 5 V
+ 1 5 V
+ 2 4 V
R S A
R S B
n e t w o r k
a d d r e s s
R C 2
m a i n p o w e r
s u p p l y
S W 6
R C 1
R S 1
R S 2
J 8
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CVIC - MODCVIC - MULTICVIC
Meaning of the LEDs at the initialisation phase: when the tool is started, the CPUCVIC initialises and checks
all the slave MODCVICs that are connected.
During this phase, the LEDs provide the following information:
LEDs 5 to 9 number of module checked (in binary coding, Led 9 = bit 1).
LEDs 1 to 4 status of module checked (in binary coding, Led 4 = 1 bit).
1 initial status.
15 module checked and in operation.
Numbers 2 to 14 indicate intermediate initialisation phases.
When this procedure is over, Led 1 (ready) and the Led which corresponds to the number of the selected cycle
light up.
ready to operate
motor running
torque and angle within tolerances
error different from «torque and angle out of
tolerances» (e.g.: SCY stop during the cycle)
number of cycle in progress
3.2.3 - CPUCVIC LEDs
The LEDs show the operation of the slave MODCVICs that are connected:
N O K
O N
R E A D
Y
M I N
M A X
O K
=
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CVIC - MODCVIC - MULTICVIC
SECTION 4 - START-UP
1 - Installation Safety Instructions
Before switching on, make sure that the controller is installed in accordance with the installation and
safety instructions mentioned in this manual, Section 1: «Warnings».
2 - Starting up the Controller
On receiving the controller, check that the following elements are included in the support kit:
- the SubD 37 point connector.
- the mains cable.
- 2 fuses of 16A.
2.1 - Tool Connection
Make sure that the controller is switched off and connect the tool to the front panel of the controller.
2.2 - Emergency Stop
Check that the «EMERGENCY STOP» (STOP) plug is correctly
connected to the front side of the controller. The emergency stop can be
connected either to the PLC, or to a push-button close to the tightening
station. If not connected, check that the jumper is correctly positioned
inside the plug (see diagram opposite). The opening of the STOP contact
disables the power circuit.
Note that it is recommended to wire the «EMERGENCY STOP» when using handheld tools but that it is absolutely
necessary for fixed tools.
2.3 - Switching on
Trip the switch on the front side of the controller to switch on the controller.
When switched on, the controller automatically detects the correct operation of the tool and of the controller itself.
If everything is OK, the control screen is displayed by the CVIC.
If a problem occurs when the controller is switched on, the screen displays the message: «NOT READY».
Press to display a second screen which provides more details about the cause of the problem.
2.4 - Language Selection
- Menu: MAIN\SERVICE\LANGUAGE.
- The default language used by the controller is French. Use and to select your language.
The available languages are: French, English, Spanish, German, Italian and Dutch.
- Validate your selection and press as many times as necessary to go back to the control screen.
If necessary, see sections 3-1.2 and 3-1.3 for keyboard layout and operation, and a programming example.
plug
outlet EMERG.
STOP
1
3
4
23
41
2
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2.5 - Setting the Date and Time
- Menu: MAIN\SERVICE\DATE.
- Allows you to select the format: (DD/MM/YY, MM/DD/YY, YY/MM/DD).
- Setting the date.
- Setting the time.
2.6 - Selecting the controller mode
Enter the station menu and select the mode according to the tool you want the controller to run:
- If ECPHT tools are used, select the ECPHT mode.
- Otherwise, select the normal mode.
2.7 - Programming the Tightening Cycles
Overview of the various tightening cycles:
The controller allows you to have access to various programming levels depending on your knowledge in the field
of fastening:
- Learning
After entering the tightening torque, a guided sequence of tightenings allows the controller to learn the
characteristics of the joint to be achieved.
- Quick cycles
After entering and validating the tightening torque and a maximum tightening angle (optional), the other
parameters are automatically set by the controller to default values which comply with most applications.
- Cycles
In this mode, you can program all the parameters manually (speed, acceleration, run down speed torque, torque
tolerances). You can change all the parameters automatically set in the previous 2 programming modes.
For further details, refer to section «Programming the Cycles».
Section 5 - Programming the Version «L» Controller.
Section 6 - Programming the Version «H» Controller.
ECPHT
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