Toro Mounting Kit, DFS Vac Collection System for Z593 and Z595 Series Z Master Installation guide

Toro
Brand
Toro
Model
Mounting Kit, DFS Vac Collection System for Z593 and Z595 Series Z Master
Category
Lawnmowers
Type
Installation guide
FormNo.3355-269RevA
MountingKit
forDFSVacCollectionSystemonaZ593
andZ595SeriesZMasters
ModelNo.110–0891
Registeratwww.Toro.com.OriginalInstructions(EN)
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafetyandInstructionalDecals.............................3
Setup............................................................................4
1RemovingtheExistingBagger,Mounting
Bracket,andWeights........................................5
2InstallingtheBaggerMountingBracket..............7
3TighteningallMountingBolts............................8
4InstallingtheBaggerDrivePulley.......................9
5InstallingtheSpringLoadedIdlerPulleyand
SpringAnchor..................................................9
6InstallingtheFixedIdlerPulley.........................10
7InstallingtheIdlerArmBracket........................11
8InstallingtheBagger........................................11
9InstallingtheBaggerBelt.................................12
10CheckingandAdjustingtheBaggerBelt
Tension..........................................................13
11InstallingtheWeights.....................................13
12InstallingtheBootandDischarge
Tubes.............................................................14
13AdjustingtheBaggerDumpLever..................15
14CheckingtheTirePressure.............................16
Operation...................................................................16
PositioningtheAdjustableBafe........................17
OpeningtheBagger...........................................17
HoldingtheBaggerDoorOpen..........................17
AdjustingtheBaggerDoorOpeningand
Cable..............................................................17
ClearingObstructionsFromtheBagger
System............................................................18
RemovingtheDischargeTubes...........................18
RemovingtheBagger.........................................19
SecuringtheBaggerIdlerPulley..........................19
ReplacingtheGrassDeector.............................20
OperatingTips...................................................20
Maintenance...............................................................22
RecommendedMaintenanceSchedule(s)................22
CleaningtheScreens...........................................22
CleaningtheBagger............................................22
CheckingtheBaggerBelt....................................22
GreasingtheIdlerArm.......................................22
GreasingtheFanShaftBearings..........................22
InspectingtheBagger.........................................23
InspectingtheMowerBlades..............................23
Troubleshooting.........................................................24
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Safety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyoumust
know .
•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.
•Followthemanufacturer’srecommendationsfor
addingorremovingwheelweightsorcounterweights
toimprovestability.
•Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturn
themachine.
•Slowdownanduseextracareonhillsides.Besure
totravelintherecommendeddirectiononhillsides.
Turfconditionscanaffectthemachine’sstability.
Useextremecautionwhileoperatingneardrop-offs.
•Keepallmovementonslopesslowandgradual.Do
notmakesuddenchangesinspeed,directionsor
turning.
•Thegrasscatchercanobstructtheviewtotherear.
Useextracarewhenoperatinginreverse.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.
•Stoponlevelground,disengagedrives,chockor
blockwheels,shutoffenginebeforeleavingthe
operator’spositionforanyreasonincludingemptying
thegrasscatcheroruncloggingthechute.
•Ifyouremovethegrasscatcher,besuretoinstallany
dischargedeectororguardthatmighthavebeen
removedtoinstallthegrasscatcher.Donotoperate
themowerwithouteithertheentiregrasscatcheror
thegrassdeectorinplace.
•Stoptheenginebeforeremovingthegrasscatcher
oruncloggingthechute.
•Donotleavegrassingrasscatcherforextended
periodsoftime.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplacewith
manufacturer’srecommendedparts,whennecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
107-1613
104-8569
106-3339
3
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Removetheexistingbagger,mounting
bracket,andweights.
Sidebracket—right
1
Sidebracket—left
1
Bolt,(3/8x2–1/2)
2
Bolt,(3/8x3/4inch)
2
FlangeLocknut,(3/8inch)
4
2
Spacers
2
Installthebaggermountingbracket.
3
Nopartsrequired
–
Tightenallmountingbolts.
Baggerdrivepulley1
Pulleyspacer3
Bolt,(3/8x1-3/4inches)
4
4
Flangenut,(3/8inch)
4
Installthebaggerdrivepulley
Springloadedidlerpulley
1
Idlerarm1
Carriagebolt,(3/8x2inches)
1
Bolt,(3/8x4–1/2inches)
1
Locknut,(3/8inch)
2
Washer,7/16inch
1
Washer,13/32inch
1
Longroundspacer1
Flangenut,(3/8inch)
1
5
Springanchor,(3/8inch)
1
Installthespringloadedidlerpulley
Fixedidlerpulley1
Fixedidlerbracket1
Bolt,(3/8x1-1/2inches)
1
Bolt,(3/8x3/4inch)
2
Locknut,(3/8inch)
1
Flangenut,(3/8inch)
2
6
Washer,13/32inch
1
Installthexedidlerpulley
Idlerarmbracket1
Bolt,(3/8x3/4inch)
2
7
Flangenut,(3/8inch)
2
Installtheidlerarmbracket.
Bagger(frompreviousbagger)
1
Clevispin(frompreviousbagger)
2
8
Hairpincotter(frompreviousbagger)
2
Installthebagger
Baggerbelt1
9
Spring
1
Installthebaggerbelt.
10
Nopartsrequired
–
Checkandadjustthebaggerbelt.
Largetopweight1
11
Bolt,(1/2x5inches)(fortopweights)
2
Installtheweights
4
ProcedureDescription
Qty.
Use
Boot(frompreviousbagger)
1
Middletube(frompreviousbagger)
1
Uppertube(frompreviousbagger)
1
12
Clamp(frompreviousbagger)
1
Installthebootanddischargetubes
13
Nopartsrequired
–
Adjustthebaggerdumplever.
14
Nopartsrequired
–
Checkthetirepressure.
Note:UsethismanualwhentheDFSbaggerisinstalledandusedonaZ593–DZMaster.SavethepreviousDFS
baggermanualandpartsnotusedforwhenthebaggerisinstalledagainonagasengineZMaster.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
RemovingtheExisting
Bagger,MountingBracket,
andWeights
NoPartsRequired
Procedure
Thisprocedureisforaircooledmachinesandliquid
cooledmachines.
1.Removethespringfromtheeyebolt(Figure36).
Figure3
1.Idlerspring3.Belt
2.Eyebolt
2.Removetheidlerarmandpulleyfromthebagger
andstoreit(Figure4).
Figure4
1.Idlerarmandpulley3.Nuts
2.Bolts
3.Removethe2clevispinsand2hairpincotterpins
fromthebaggerandbaggermountingbracket
(Figure5).Savethishardware.
4.Removethebaggerfromthebaggermounting
bracketFigure5
5
Figure5
1.Bagger3.Hairpincotter
2.Baggermountingbracket
4.Clevispin
5.Removetheexistingbaggermountingbracket
hardwarefromthebackoftheexistingZMaster.
Discardthishardware(Figure6).
6.Foraircooledmachinesonly,removetheframe
spacerandstoreit(Figure6).
Figure6
1.Baggermountingbracket4.Bumper
2.Bolt,(3/8x1-1/4inches)5.Aircooledframespacer
3.Flangenut,(3/8inch)6.Bolt,(3/8x1-3/4inches)
7.RemovetheROPS,baggermountingbracket,and
sidebracketsbyremovingthebolts,curvedwashers,
andnuts(Figure7).
8.Retainthishardware.Thishardwarewillbeused
againwheninstallingthebaggerontoaZ593Z
Master.
Figure7
1.Baggermountingbracket
4.Flangenut,(3/8inch)
2.Curvedwasher,(3/8inch)5.ROPS
3.Bolt,(3/8x1-1/2inches)
9.Removethesidebracketsfromthebaggermounting
bracketandstorethem.Donotremovethe
bracketstiffenerfromthebaggermountingbracket
(Figure8).
10.Retainthishardware.Thishardwarewillbeused
againwheninstallingthebaggerontoaZ593Z
Master.
Figure8
1.Leftsidebracket
6.Rightsidebracket
2.Bolt,(3/8x1-1/4inches)7.Longframespacer
3.Bracketstiffener8.Bolt,(3/8x1-1/2inches)
4.Flangenut,(3/8inch)9.Shortframespacer
5.Baggermountingbracket
10.Bolt,(3/8x3/4inch)
11.Removeboltandthe2smalltopweightsfromeach
frontcasterweight(Figure9).
6
Figure9
1.Topweight3.Frontcasterweight
2.Bolt,(1/2x4inches)
4.Frontcasterwheel
12.Removetheplate,nuts(1/2inch),andlockwasher
(1/2inch)undertheframeandweight(Figure10).
13.Removethecasterweightsonthefrontcasters.
Figure10
1.Frontcasterweight4.Nut
2.U-bolt5.Frontcaster
3.Plate6.Lockwasher
2
InstallingtheBaggerMounting
Bracket
Partsneededforthisprocedure:
1
Sidebracket—right
1
Sidebracket—left
2
Bolt,(3/8x2–1/2)
2
Bolt,(3/8x3/4inch)
4
FlangeLocknut,(3/8inch)
2
Spacers
Procedure
Important:Donottightenanyboltsuntilbothside
bracketsandbaggermountingbracketaretloose
onthemachine.
RefertoTighteningtheMountingBoltsforthe
correctproceduretotightenthebolts.
Important:Usetheexistinghardwarewhenthe
baggermountingbracketwasremoved.
1.Installthesidebracketstothebaggermounting
bracket(Figure11).
2.Inthetoptwoholes,install2bolts(3/8x1-1/2
inches),2angenuts(3/8inch),2longframe
spacers,andoneshortframespacer(Figure11).
Note:Makesurethelongframespacersareinstalled
asshowninFigure11).
3.Inthebottomhole,installabolt(3/8x1-1/4inches)
andaangenut(3/8inch)(Figure11).
4.Installabracketstiffenertothesidebracketand
baggermountingbracket.Use4bolts(3/8x3/4
inch)and4angenuts(3/8inch)(Figure11).
5.Repeatthepreviousstepsfortheoppositeside
(Figure11).
7
Figure11
1.Baggermountingbracket
7.Longframespacer
2.Bolt,(3/8x1-1/4inches)8.Bolt,(3/8x1-1/2inches)
3.Flangenut,(3/8inch)9.Shortframespacer
4.Bracketstiffener
10.Rightsidebracket
5.Leftsidebracket
11.Usetheseholesinthe
bracketstiffener
6.Bolt,(3/8x3/4inch)
6.Removethebolts,nuts,andwashersholdingtheroll
bartoonesideofthemachine.Discardthenuts,
bolts,andwashers(Figure12).
7.Installthebaggersideplateandtherollbarsection
tothesideofthemachineusing4bolts(3/8x1-1/2
inches),4curvedwashers(3/8inch),and4ange
nuts(3/8inch)(Figure12).
8.Repeatthestepsabovefortheoppositeside
(Figure12).
Note:Makesurethecurvedwasherareinstalled
asshowninFigure.
Figure12
1.Sidebracket4.Flangenut,3/8inch
2.Curvedwasher,3/8inch5.ROPS
3.Bolt,3/8x1-1/2inch
9.Installthebaggermountingbrackettotherearframe
ofthemachine(Figure13).
10.Inthetoptwoholes,install2bolts(3/8x2-1/2),2
roundspacers,and2angenuts(3/8inch).
11.Inthebottomtwoholes,install2bolts(3/8x3/4
inch)anda2angenuts(3/8inch)(Figure13).
Figure13
1.Baggermountingbracket4.Bumper
2.Bolt,(3/8x3/4inch)
5.Roundspacer
3.Flangenut,(3/8inch)6.Bolt,(3/8x2-1/2)
8
3
TighteningallMountingBolts
NoPartsRequired
Procedure
Thefollowingstepsarethecorrectsequencetotighten
thesidebracketsandthebaggermountingbracket.
All3/8inchmountingboltsneedtobetorquedto
35ft-lb(48N⋅m).
1.Tightenthebaggermountingbrackettotherear
framerst(Figure13).
2.Tightenthebaggermountingbrackettotheside
brackets(Figure11).
3.Tightenthebracketstiffenerstoboththesideplates
andthebaggermountingbracket(Figure11).
4.Tightenthesidebracketstothesideofthemower
(Figure12).
4
InstallingtheBaggerDrive
Pulley
Partsneededforthisprocedure:
1Baggerdrivepulley
3Pulleyspacer
4
Bolt,(3/8x1-3/4inches)
4
Flangenut,(3/8inch)
Procedure
1.Removethemowerbeltfromthegearboxpulley
assembly(Figure14).
2.Removethe2setscrews,squarekey,andgearbox
pulleyfromthegearbox.
Note:Makesurethepulleythatisremovedhas4
holesaroundthecenterhole.Ifitdoesnot,contact
anAuthorizedServiceDealerforthecorrectpulley.
3.Installthebaggerdrivepulleytothegearboxpulley
with3bolts(3/8x1-3/4inches),3spacers,and
3angenuts(3/8inch)(Figure14).
4.Installthegearboxpulleyandbaggerdrivepulley
tothegearboxwith2setscrewsandasquarekey
(Figure14).Thepulleyhubneedstobeushwith
theendofthegearboxshaft.
5.Installthemowerbeltbackontotheuppergearbox
pulley(Figure14).
Figure14
1.Gearbox5.Spacer
2.Flangenut,3/8inch
6.Baggerdrivepulley
3.Gearboxdrivepulley7.Bolt,1/2x1-3/4inch
4.Setscrew
9
5
InstallingtheSpringLoaded
IdlerPulleyandSpringAnchor
Partsneededforthisprocedure:
1
Springloadedidlerpulley
1Idlerarm
1
Carriagebolt,(3/8x2inches)
1
Bolt,(3/8x4–1/2inches)
2
Locknut,(3/8inch)
1
Washer,7/16inch
1
Washer,13/32inch
1Longroundspacer
1
Flangenut,(3/8inch)
1
Springanchor,(3/8inch)
Procedure
1.Installthespringloadedidlerassemblytotheidler
armwithacarriagebolt(3/8x2inches),washer
(13/32inches),andalocknut(3/8inch).
2.Installthespringanchortotheleftrearbottom
framewithaangenut(3/8inch)(Figure15).
3.Installthespringloadedidlerpulleytotherightrear
bottomframewithabolt(3/8x4inches),long
spacer,washer(7/16inches),andalocknut(3/8
inch)(Figure15).
Important:Makesuretheidlerarmandspring
anchorisinstalledinthecorrectholesshown
inFigure15.
Figure15
1.Locknut,(3/8inch)7.Carriagebolt,(3/8x2
inches)
2.Washer,7/16inch8.Rightrearbottomframe
3.Springloadedidlerpulley9.Springanchor
4.Washer,13/32inch10.Flangenut,(3/8inch)
5.Longroundspacer
11.Bolt,(3/8x4–1/2inch)
6.Idlerarm
12.Leftrearbottomframe
6
InstallingtheFixedIdlerPulley
Partsneededforthisprocedure:
1Fixedidlerpulley
1Fixedidlerbracket
1
Bolt,(3/8x1-1/2inches)
2
Bolt,(3/8x3/4inch)
1
Locknut,(3/8inch)
2
Flangenut,(3/8inch)
1
Washer,13/32inch
Procedure
1.Installthexedidlerpulleytothexedidlerbracket
withabolt(3/8x1-1/2inches),washer(13/32
inches),andalocknut(3/8inch).
2.Installthexedidlerassemblytotheleftrearbottom
framewith2bolts(3/8x3/4inch)and2angenuts
(3/8inch)(Figure16).
10
Figure16
1.Fixedidlerpulley5.Bolt,
2.Washer,6.FixedIdlerpulleybracket
3.Nut,
7.Leftrearbottomframe
4.Nut,
8.Bolt,(3/8x3/4inch)
7
InstallingtheIdlerArmBracket
Partsneededforthisprocedure:
1Idlerarmbracket
2
Bolt,(3/8x3/4inch)
2
Flangenut,(3/8inch)
Procedure
Installtheidlerarmbrackettotherightrearbottom
framewith2bolts(3/8x3/4inch)and2angenuts
(3/8inch)(Figure17).
Figure17
1.Bolt,(3/8x3/4inch)3.Nut,(3/8inch)
2.idlerarmbracket4.Idlerpulley
8
InstallingtheBagger
Partsneededforthisprocedure:
1
Bagger(frompreviousbagger)
2
Clevispin(frompreviousbagger)
2
Hairpincotter(frompreviousbagger)
Procedure
1.Locatetemplatenumber1inthebackofthismanual.
Cutouttemplatenumber1asindicatedonthe
template(Figure18).
2.Positionthetemplateontheright-handsideofthe
engineshroud(Figure18).
3.Lineupthecirclesonthetemplatewiththerivetson
theshroudandthetemplatebottomisushwiththe
bottomofshroud(Figure18).
4.Tapethetemplatetotheengineshroud.Markthe
outeredgeofthetemplate.(Figure18).
5.Cuttheengineshroudatthemarkedline.Thiswill
preventdamagetotheengineshroudwhileusingthe
baggerdumplever(Figure18).
Note:Makesuretofollowthetemplateoutline.Do
notcreateanysharpcorners.
11
Figure18
1.Baggerdumplever5.Markontemplate
2.Engineshroud6.Templatebottom
3.Template
7.Shroudbottom
4.Cableguide
6.Installthebaggerontothebaggermountingbracket
Figure19
7.Installthe2clevispinsintothebaggerandbagger
mountingbracket.Securethemwith2hairpin
cottersFigure19
Figure19
1.Bagger3.Hairpincotter
2.Baggermountingbracket
4.Clevispin
8.Removethecableguideandboltfromtheframeof
thebagger(Figure18).
9.Installthecableguide,bolt,andnutwiththecable
behindthecableguide(Figure18).
Note:Makesurethecableguidecanrotate.
9
InstallingtheBaggerBelt
Partsneededforthisprocedure:
1Baggerbelt
1
Spring
Procedure
1.Removethe4boltsintheskidplateandremovethe
skidplate(Figure20).
Thiswillmakeiteasiertoinstallthebaggerbelt.
Figure20
1.Gearboxdrivepulley
4.Fixedidlerpulley
2.Baggerpulley
5.Skidplate
3.Springloadedidlerpulley
6.Baggerbelt
2.Routethebaggerbeltaroundthegearboxdrive
pulleyandthebaggerpulley(Figure20).
3.Routethebaggerbeltaroundthespringloadedidler
pulleyandthexedidlerpulley(Figure21).
4.Installthespringontotheidlerarm(Figure21).
5.Installthespringontothespringanchorattachedto
theleftrearbottomframe(Figure21).
6.Installtheskidplate(Figure20).
12
Figure21
1.Springloadedidlerpulley4.SpringAnchor
2.Fixedidlerpulley5.Belt
3.Spring
10
CheckingandAdjustingthe
BaggerBeltTension
NoPartsRequired
Procedure
1.Measurethegap,atthebaggerspringloadedidler
pulley,betweenthetightandslacksideofthebelt
whenthebaggeridlerpulleyandspringareinstalled
(Figure21).Thereneedstobeagapof1-1/8inch±
1/8inch(29mm±3mm)betweenthebeltstrands
(Figure22).
Figure22
1.Drivepulley4.Fixedidlerpulley
2.Baggerpulley5.Baggerbelt
3.Springloadedidlerpulley6.1–1/8inch±1/8inch(29
mm±3mm)
2.Ifthegapisnotenough,removethespring.
3.Toadjustthebelttensioncompletethefollowing:
A.Loosenthe2nutsonthelowerfanshaftpillow
block(Figure23).
B.Insertaspacerbehindthepillowblock
(Figure23).
C.Tightenthenuts.
D.Checkthebeltgapandrepeatprocedureas
required.
Figure23
1.Pillowblock
3.Spacer
2.Fanshaft
13
11
InstallingtheWeights
Partsneededforthisprocedure:
1Largetopweight
2
Bolt,(1/2x5inches)(fortopweights)
Procedure
TocomplywithANSI/OPEIB71.4-2004Standard,
weightsmustbeaddedtothemachine.
Thebaggeraddsalotofweighttotherear
ofthemachineandmaycauseanunstable
conditionwhichcouldresultinalossofcontrol.
1.Placepreviouslyremovedcasterweightsonthefront
casters.
2.Installtheplate,nuts(1/2inch)andlockwasher
(1/2inch)undertheframeandweight(Figure24).
3.Repeatforoppositeside.
Figure24
1.Frontcasterweight
4.Nut,(1/2inch)
2.U-bolt5.Frontcaster
3.Plate6.Lockwasher,
4.Installalargetopweightontopofeachcasterweight
(Figure25).
5.Installthe2smalltopweightsontopofeachlarge
topweightandsecurethemwithabolt(1/2x5
inches)(Figure25).
Figure25
1.Smalltopweight
4.Frontcasterwheel
2.Bolt,(1/2x4inches)
5.Largetopweight
3.Frontcasterweight
12
InstallingtheBootand
DischargeTubes
Partsneededforthisprocedure:
1
Boot(frompreviousbagger)
1
Middletube(frompreviousbagger)
1
Uppertube(frompreviousbagger)
1
Clamp(frompreviousbagger)
Procedure
Note:RemembertoreplacetheLorthestraightend
ofthespringwheninsidedischargemode.Referto
ReplacingtheGrassDeector.
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Torelievethespringtensiononthegrassdeector,
placetheLorthestraightendofthespringinfront
ofthemountingbracket.
4.Liftthegrassdeectorallthewayback.
5.Positiontheboot’sfronthookintothefrontsloton
themountingbracket(Figure26).
14
Note:Ifthegrassdeectorinterfereswiththe
boot,grindoffpartofthegrassdeectorframe.See
Figure26forthecorrectparttogrindoff.
Figure26
1.Grassdeectorframe2.Grindthispartoff
6.Placetherearhookovertherearofthemounting
bracket(Figure27).
7.Installtheuppertubeintothebagger(Figure27).
8.Slidetheclampontothemiddletube(Figure27).
9.Aligntheknobonthemiddletubewiththenotch
intheuppertube.Slidethemiddletubeintothe
uppertubeandtwistthemiddletube60degrees
(Figure27).
10.Tightentheclamparoundtheupperandmiddletube
connection(Figure27).
11.Slidethemiddletubeontothebootandlatchthem
together(Figure27).
Figure27
1.Boot7.Mountingbracket
2.Middletube8.Frontslot
3.Knob9.Rearhook
4.Uppertube10.Fronthook
5.Latch
11.Clamp
6.Notchinuppertube
13
AdjustingtheBaggerDump
Lever
NoPartsRequired
Procedure
Thebaggerleverneedstobeadjustedtoremoveslack
inthebaggercable.
1.Loosenthenutsonbothsidesofthestopbracket
(Figure28).
2.Adjustthestopboltuntilthereisnoslackinthe
baggercable(Figure28).
3.Tightenthenutsonbothsidesofthestopbracket
(Figure28).
15
Figure28
1.Baggerdumplever4.Baggercable
2.Stopbracket
5.Nut
3.Stopbolt
14
CheckingtheTirePressure
NoPartsRequired
Procedure
Note:Increasethetirepressureduetotheadditional
weight.
Checkandincreasetheairpressureinthefrontcaster
wheelsandreartires(Figure29).
Pressure:Reartires-20psi(90kPa)
Frontcasterwheels-25psi(90kPa)
Figure29
1.Valvestem
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Important:Ifthemachineisonaslope,chock
orblockthewheelstopreventthemachinefrom
slowlyrolling.
Toavoidpersonalinjury,followthese
procedures:
•Becomefamiliarwithalloperatingand
safetyinstructionsintheoperator’smanual
foryourmowerbeforeusingthisattachment.
•Neverremovethebaggerorbaggertubes
whiletheengineisrunning.
•Alwaysshuttheengineoffandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.
•Neverdomaintenanceorrepairswhilethe
engineisrunning.
Withoutthegrassdeector,baggertubesor
completebaggerassemblymountedinplace,
youandothersareexposedtobladecontact
andthrowndebris.Contactwiththerotating
mowerblade(s)andthrowndebriswillcause
injuryordeath.
•Neverremovethegrassdeectorfrom
themowerbecausethegrassdeector
routesmaterialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.
•Neverputyourhandsorfeetunderthe
mower.
•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)tooffandrotatetheignition
keytooff.Alsoremovethekeyandpullthe
wireoffofthesparkplug(s).
16
PositioningtheAdjustable
Bafe
AdjustthebafetopositionB(middleposition)for
bagging.Refertothemachine’sOperator’sManualfor
thebafeadjustmentprocedure.
Figure30
OpeningtheBagger
1.DisengagethePTO.
2.Reachback,squeezeandreleasethelatchlever
againstthebaggerlever(Figure31).Thiswillopen
thelatchthatsecuresthebaggerdoor.
3.Pulldownonthebaggerarmtoallowthegrassto
falloutofthebagger(Figure31).
4.Returnthebaggerarmtouprightpositioninone
quickmotion.Makesurethebaggerdoorfully
engagesintothelatch(Figure31).
Note:Makesurethebaggerlatchisfullyengaged
beforecollectinggrass.
Figure31
1.Baggerlever2.Latchlever
HoldingtheBaggerDoor
Open
Hands,ngersandarmscangetpinched
betweenthebackandfrontsectionsofthe
collector.
•Keeppeopleawayfromcollectorwhile
emptyingit.
•Ifworkingontheinside,usetheholdingpin
toholdthecollectordooropen.
1.DisengagethePTO,settheparkingbrake,and
chockorblockthetires.
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Openthebagger;refertoOpeningtheBagger.
4.Withthebaggeropen,pullouttheholdingpinand
insertintotheholeinthehinge(Figure32).
Figure32
1.Holdingpin
3.Holeinhinge(storage)
2.Holeinhinge(open)
4.Hinge
AdjustingtheBaggerDoor
OpeningandCable
Adjustingthecableatthetopofthebagger,canallow
thedoortoopenfartherforyourdesireconditions.
1.DisengagethePTO,settheparkingbrake,and
chockorblockthetires.
17
2.Turnofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Closethebagger.
4.Removethecotterpinandclevispin(Figure33).
5.Adjustthebaggercabletothedesiredholeposition
(Figure33).
Note:Thelowerholewillallowthedoortoopen
higher.Theupperholewillallowlessforcetoopen
thedoorwhileusingthehandle.
6.Installtheclevispinandcotterpinintothebagger
andcableend(Figure33).
Figure33
1.Baggercable
5.Cotterpin
2.Holesinbaggerdoor
hinge
6.Lowerhole-allowsdoorto
openhigher
3.Clevispin
7.Upperhole-allowsless
forcetoopendoor
4.Hinge
ClearingObstructionsFrom
theBaggerSystem
1.Emptythebagger.
2.DisengagethePTOandsettheparkingbrake.
3.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
4.Removethecompletetubeassemblyfromthe
baggerandboot.
5.Removethebootfromthemower.
6.Usingastickorsimilarobject,carefullyremoveand
cleartheobstructionfromthemower,uppertube,
middletube,orbootassembly.
7.Afteryouremovetheobstruction,installthe
completebaggersystemandresumeoperation.
RefertoInstallingtheDischargeTubes.
RemovingtheDischarge
Tubes
Note:RemembertoreplacetheLendofthespring
wheninsidedischargemode.RefertoReplacingthe
GrassDeector.
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Unlatchthemiddletubefromthebootandslide
apart(Figure34).
4.Removethetubeassemblyfromthebagger
(Figure34).
5.Removethebootfromthemountingbracket
(Figure34).
6.Lowerthegrassdeectorbackintoplace.
7.Ifyouarechangingtosidedischargemode,install
thegrassdeectorspring.RefertoReplacingthe
GrassDeector.
18
Figure34
1.Boot7.Mountingbracket
2.Middletube8.Frontslot
3.Knob9.Rearhook
4.Uppertube10.Fronthook
5.Latch
11.Clamp
6.Notchinuppertube
RemovingtheBagger
Ifyouoperatemowerwithoutthebagger
installedorwiththedischargetubesandboot
removed,youandothersmaybeinjuredby
throwndebrisorcutbytheblade.
Alwaysoperatethemowerwitheitherthe
completebaggermountedinplaceorusethe
mowerinsidedischarge.
1.Disengagethepowertakeoff(PTO),settheparking
brake,turntheignitionkeytooffandremovethe
key.
2.Removethedischargetubes.RefertoRemoving
theDischargeTubes.
3.Removehairpincottersandclevispinsfromthe
baggerandbaggerbracket.
4.Removethebaggerbelt.Removetheidlerpulley
armonlyifthemachineframedoesnothaveatab
toholdtheidlerarm(Figure36).RefertoSecuring
theBaggerIdlerPulley.
5.Removethebaggerfromthebaggermounting
bracket.
6.Replacethegrassdeectorspring;refertoReplacing
theGrassDeectorSpring.
7.Removeboththetopweightsandcasterweights.
SecuringtheBaggerIdler
Pulley
Forthisprocedure,useoneoftheclevispinsand
hairpincotterpinsusedtoattachthebaggertothe
baggermountingbracket.
Note:Onlysecurethebaggeridlerpulleywhenyou
areremovingthebagger.
1.Checkthebaggeridlerarmforaholenexttothe
pivot.Ifthereisnohole,followsteps2and3for
drillingahole.
2.Measure1–1/4inches(31.75mm)fromthecenter
ofthepivotandmarkthelocation(Figure36).
3.Drilla17/32inchdiameterholeintothebagger
idlerarmatthemarkedlocation.
Figure35
1.Baggeridlerarm
3.1–1/4inches(31.75mm)
2.Drilla17/32inchdiameter
holehere
4.Usingtheclevispinfromthebaggermount,secure
theidlerarmbyinsertingtheclevispinthroughthe
idlerarmandidlerarmbracket(Figure36).
5.Installthehairpincotterpintosecuretheclevispin
(Figure36).
19
Figure36
1.Clevispin
3.Idlerarmbracket
2.Baggeridlerarm4.Hairpincotterpin
ReplacingtheGrassDeector
Anuncovereddischargeopeningcouldallow
thelawnmowertothrowobjectsinthe
operator’sorbystander’sdirectionandresult
inseriousinjury.Also,contactwiththeblade
couldoccur.
Neveroperatethelawnmowerunlessyouinstall
acoverplate,amulchplate,oragrasschute
andcatcher.
1.Removethelocknut,bolt,springandspacerholding
thedeectortothepivotbrackets(Figure37).
Removedamagedorworngrassdeector.
2.Placespacerandspringontograssdeector.Place
theLendofspringbehinddeckedge.
Note:MakesuretheLendofspringisinstalled
behinddeckedgebeforeinstallingtheboltasshown
inFigure37.
3.Installboltandnut.PlaceJhookendofspring
aroundgrassdeector(Figure37).
Important:Thegrassdeectormustbeableto
lowerdownintoposition.Liftthedeectorup
totestthatitlowersintothefulldownposition.
Figure37
1.Bolt
5.Springinstalled
2.Spacer6.GrassDeector
3.Locknut
7.Lendofspring,place
behinddeckedgebefore
installingbolt
4.Spring8.Jhookendofspring
OperatingTips
MachineSize
Rememberthatthemachineislongerandwiderwith
thisattachmentinstalled.Byturningtoosharplyin
connedplacesyoumaydamagetheattachmentor
otherproperty.
Trimming
Alwaystrimwiththeleftsideofthemower.Donot
trimwiththerightsideofthemowerbecauseyoucould
damagethebaggingtubes.
CuttingHeight
Foroptimumbaggingperformance,setthedeck
height-of-cuttoremovenomorethat2to3inches(51
to76mm)or1/3ofthegrassheight,whicheverisless.
Cuttingoffmorethanthiswillreducethecapacityof
thevacuumsystem.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly.
Youwillhavetocutyourgrasstwiceifitgetsexcessively
long(refertoBaggingLongGrass).
20
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Toro Mounting Kit, DFS Vac Collection System for Z593 and Z595 Series Z Master Installation guide

Toro
Brand
Toro
Model
Mounting Kit, DFS Vac Collection System for Z593 and Z595 Series Z Master
Category
Lawnmowers
Type
Installation guide
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