2. Toro
  3. DFS Vac Collection System, Z593-D, Z595-D and Z589 Series Z Master Mowers

Toro DFS Vac Collection System, Z593-D, Z595-D and Z589 Series Z Master Mowers User manual

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FormNo.3358-540RevA
DFSVacCollectionSystem
foraZ593,Z595orZ589SeriesZMaster
Mower
ModelNo.78514—SerialNo.260000001andUp
G001412
Registeratwww.Toro.com.OriginalInstructions(EN)
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
1
G001411
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety..........................................................................3
SafetyandInstructionalDecals...........................4
Setup...........................................................................5
1InstallingtheBaggerMounting
Bracket............................................................7
2TighteningallMountingBolts..........................9
3InstallingtheBaggerDrivePulley....................9
4InstallingtheSpringLoadedIdlerPulley
andSpringAnchor........................................10
5InstallingtheFixedIdlerPulley......................11
6InstallingtheIdlerArmBracket......................12
7InstallingtheBagger.......................................12
8InstallingtheBaggerBelt...............................13
9CheckingandAdjustingtheBaggerBelt
Tension..........................................................14
10InstallingtheWeights...................................14
11InstallingtheBootandDischarge
Tubes.............................................................15
12InstallingtheBaggerDumpHandle..............16
13InstallingtheBaggerDumpLeverStop
Bolt................................................................17
14AdjustingtheBaggerDumpLever................18
15ModifyingtheRadiatorCover......................18
16CheckingtheTirePressure...........................19
Operation...................................................................20
PositioningtheAdjustableBafe......................20
OpeningtheBagger...........................................20
HoldingtheBaggerDoorOpen.........................21
AdjustingtheBaggerDoorOpeningand
Cable.............................................................21
ClearingObstructionsFromtheBagger
System...........................................................21
RemovingtheDischargeTubes.........................22
RemovingtheBagger........................................22
SecuringtheBaggerIdlerPulley.......................23
ReplacingtheGrassDeector...........................23
OperatingTips...................................................24
Maintenance..............................................................26
RecommendedMaintenanceSchedule(s)..............26
CleaningtheScreens.........................................26
CleaningtheBagger..........................................26
CheckingtheBaggerBelt..................................26
GreasingtheIdlerArm......................................26
GreasingtheFanShaftBearings........................26
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
InspectingtheBagger........................................27
InspectingtheMowerBlades............................27
Troubleshooting........................................................28
Safety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsandothersafetyinformationyou
mustknow.
•Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety
signs.
•Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating
characteristicsandthestabilityofthemachine.
•Followthemanufacturer’srecommendations
foraddingorremovingwheelweightsor
counterweightstoimprovestability.
•Donotuseagrasscatcheronsteepslopes.A
heavygrasscatchercouldcauselossofcontrolor
overturnthemachine.
•Slowdownanduseextracareonhillsides.Be
suretotravelintherecommendeddirectionon
hillsides.Turfconditionscanaffectthemachine’s
stability.Useextremecautionwhileoperatingnear
drop-offs.
•Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeed,directions
orturning.
•Thegrasscatchercanobstructtheviewtotherear.
Useextracarewhenoperatinginreverse.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Keephandsandfeetawayfrommovingparts.Do
notmakeadjustmentswiththeenginerunning.
•Stoponlevelground,disengagedrives,chock
orblockwheels,shutoffenginebeforeleaving
theoperator’spositionforanyreasonincluding
emptyingthegrasscatcheroruncloggingthechute.
•Ifyouremovethegrasscatcher,besuretoinstall
anydischargedeectororguardthatmighthave
beenremovedtoinstallthegrasscatcher.Donot
operatethemowerwithouteithertheentiregrass
catcherorthegrassdeectorinplace.
•Stoptheenginebeforeremovingthegrasscatcher
oruncloggingthechute.
•Donotleavegrassingrasscatcherforextended
periodsoftime.
•Grasscatchercomponentsaresubjecttowear,
damageanddeterioration,whichcouldexpose
movingpartsorallowobjectstobethrown.
Frequentlycheckcomponentsandreplace
3
withmanufacturer’srecommendedparts,when
necessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
107-1613
104-8569
106-3339
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Baggermountingbracket1
Sidebracket—right
1
Sidebracket—left
1
Longframespacer
2
Shortframespacer
2
Bolt,(3/8x1-1/2inches)
16
Bolt,(3/8x1-1/4inches)
2
Serratedangenut,(3/8inch)
29
Stiffenerbracket
2
Bolt,(3/8x3/4inch)
8
Curvedwasher
14
Roundspacers2
Bolt,(3/8x1inch)
2
1
Sidelocknut,(3/8inch)
1
Installthebaggermountingbrackets
ontothemachine
2
Nopartsrequired
–
Tightenallmountingbolts
Baggerdrivepulley1
Pulleyspacer3
Bolt,(3/8x1-3/4inches)
3
3
Flangenut,(3/8inch)
3
Installthebaggerdrivepulley
Springloadedidlerpulley
1
Idlerarm1
Carriagebolt,(3/8x2inches)
1
Bolt,(3/8x4–1/2inches)
1
Locknut,(3/8inch)
2
Washer,7/16inch
1
Washer,13/32inch
1
Longroundspacer1
Sidelocknut,(3/8inch)
1
4
Springanchor,(3/8inch)
1
Installthespringloadedidlerpulley
Fixedidlerpulley1
Fixedidlerbracket1
Bolt,(3/8x1-1/2inches)
1
Bolt,(3/8x3/4inch)
2
Locknut,(3/8inch)
1
Flangenut,(3/8inch)
2
5
Washer,13/32inch
1
Installthexedidlerpulley
Idlerarmbracket1
Bolt,(3/8x3/4inch)
2
6
Flangenut,(3/8inch)
2
Installtheidlerarmbracket.
Bagger1
Clevispin
2
7
Hairpincotter2
Installthebagger
Baggerbelt1
8
Spring
1
Installthebaggerbelt
5
ProcedureDescription
Qty.
Use
9
Nopartsrequired
–
Checkandadjustthebaggerbelt.
Casterweight
2
U-bolt2
Nut,(1/2inch)
4
Lockwasher,(1/2inch)
4
Plate2
Smalltopweight
2
Largetopweight1
10
Bolt,1/2x4inch-fortopweights
2
Installtheweights
Boot1
Middletube1
Uppertube1
11
Clamp
1
Installthebootanddischargetubes
Dumphandle1
Washers,13/16inch
2
12
Cotterpin
1
Installthebaggerdumphandle
Bolt,(1/2x1-3/4inches)
1
Jamnuts,(1/2inch)
2
13
Longcableclevis1
Installthebaggerdumpleverstopbolt
14
Nopartsrequired
–
Adjustthebaggerdumplever
15
Nopartsrequired
–
ModifytheRadiatorCover
16
Nopartsrequired
–
Checkthetirepressure
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
6
1
InstallingtheBaggerMounting
Bracket
Partsneededforthisprocedure:
1Baggermountingbracket
1
Sidebracket—right
1
Sidebracket—left
2
Longframespacer
2
Shortframespacer
16
Bolt,(3/8x1-1/2inches)
2
Bolt,(3/8x1-1/4inches)
29
Serratedangenut,(3/8inch)
2
Stiffenerbracket
8
Bolt,(3/8x3/4inch)
14
Curvedwasher
2Roundspacers
2
Bolt,(3/8x1inch)
1
Sidelocknut,(3/8inch)
Procedure
Important:Donottightenanyboltsuntilbothside
bracketsandbaggermountingbracketaretloose
onthemachine.
RefertoTighteningtheMountingBoltsforthe
correctproceduretotightenthebolts.
UseFigure3fordeterminingthedifferencesbetween
theserratedlocknutsandthesidelocknut.
Figure3
1.Seratedlocknut2.Sidelocknut
1.Installtherightsidebrackettothebaggermounting
bracket(Figure4).
2.Inthetoptwoholes,install2bolts(3/8x1-1/2
inches),2angenuts(3/8inch),1longframe
spacer,andoneshortframespacer(Figure4).
Note:Makesurethelongframespacerisinstalled
asshowninFigure4).
3.Inthebottomhole,installabolt(3/8x1-1/4
inches)andaangenut(3/8inch)(Figure4).
4.Installabracketstiffenertotherightsidebracket
andbaggermountingbracket.Use4bolts(3/8x
3/4inch)and4angenuts(3/8inch)(Figure4).
7
Figure4
1.Baggermountingbracket
6.Longframespacer
2.Bolt,(3/8x1-1/4inches)7.Bolt,(3/8x1-1/2inches)
3.Flangenut,(3/8inch)8.Shortframespacer
4.Bracketstiffener
9.Rightsidebracket
5.Bolt,(3/8x3/4inch)
10.Usetheseholesinthe
bracketstiffener
5.Removethebolts,nuts,andwashersholdingthe
rollbartotherightsideofthemachine.Discard
thenuts,bolts,andwashers(Figure5).
6.Removetheexistingboltandnutholdingthe
engineguardasshowninFigure5.
7.Installtherightsidebracketandtherollbarsection
tothesideofthemachineusing6bolts(3/8x1-1/2
inches),6curvedwashers(3/8inch),and6ange
nuts(3/8inch)(Figure5).
Note:Makesurethecurvedwasherareinstalledas
showninFigure5.
Figure5
1.Sidebracket4.Flangenut,(3/8inch)
2.Curvedwasher,(3/8inch)5.ROPS
3.Bolt,(3/8x1-1/2inches)
6.Removetheexistingbolt
fromengineguardand
discard
8.Removethebolts,nuts,andwashersholdingthe
rollbartotheleftsideofthemachine.Discardthe
nuts,bolts,andwashers(Figure6).
9.Installtheleftsidebracketbetweentherollbar
sectionandthesideofthemachineandfastenwith
6bolts(3/8x1-1/2inches),6curvedwashers(3/8
inch),and6angenuts(3/8inch)(Figure6).
Figure6
1.Sidebracket4.ROPS
2.Curvedwasher,(3/8inch)5.Flangenut,(3/8inch)
3.Bolt,(3/8x1-1/2inches)
8
10.Installtheleftsidebrackettothebaggermounting
bracket(Figure7).
11.Inthetoptwoholes,install2bolts(3/8x1-1/2
inches),2angenuts(3/8inch),1longframe
spacer,andoneshortframespacer(Figure7).
Note:Makesurethelongframespacerisinstalled
asshowninFigure7.
12.Inthebottomhole,installabolt(3/8x1-1/4
inches)andaangenut(3/8inch)(Figure7).
13.Installabracketstiffenertotheleftsidebracket
andbaggermountingbracket.Use4bolts(3/8x
3/4inch)and4angenuts(3/8inch)(Figure7).
Figure7
1.Baggermountingbracket
6.Bolt,(3/8x3/4inch)
2.Bolt,(3/8x1-1/4inches)7.Longframespacer
3.Flangenut,(3/8inch)8.Bolt,(3/8x1-1/2inches)
4.Bracketstiffener9.Shortframespacer
5.Leftsidebracket
10.Usetheseholesinthe
bracketstiffener
14.Inthetoptwoholes,install2bolts(3/8x1-3/4
inches),2roundspacers,and2angenuts(3/8
inch).
15.Inthebottomtwoholes,install2bolts(3/8x1
inch)and2angenuts(3/8inch)(Figure8).
Figure8
1.Baggermountingbracket
5.Bolt,(3/8x1inch)
2.Roundspacer
6.Bolt,(3/8x1-3/4inches)
3.Flangenut,(3/8inch)7.Curvedwasher,(3/8inch)
4.Bumper
2
TighteningallMountingBolts
NoPartsRequired
Procedure
Thefollowingstepsarethecorrectsequencetotighten
thesidebracketsandthebaggermountingbracket.
All3/8inchmountingboltsneedtobetorquedto
35ft-lb(48N⋅m).
1.Tightenthebaggermountingbrackettotherear
framerst(Figure8).
2.Tightenthebaggermountingbrackettotheside
brackets(Figure4).
3.Tightenthebracketstiffenerstoboththesideplates
andthebaggermountingbracket(Figure4).
4.Tightenthesidebracketstothesideofthemower
(Figure6).
9
3
InstallingtheBaggerDrive
Pulley
Partsneededforthisprocedure:
1Baggerdrivepulley
3Pulleyspacer
3
Bolt,(3/8x1-3/4inches)
3
Flangenut,(3/8inch)
Procedure
Note:Makesurethegearboxpulleyhas4holesaround
thecenterhole(Figure9).Ifitdoesnot,contactan
AuthorizedServiceDealerforthecorrectpulley.
Figure9
1.Donotusethisgearbox
pulley
2.Usethisgearboxpulley
with4holesaroundthe
centerhole
Note:Makesurethegearboxpulleyisushtothe
bottomofthegearboxshaft(Figure10).
Installthebaggerdrivepulleytothegearboxpulley
with3bolts(3/8x1-3/4inches),3spacers,and
3angenuts(3/8inch)(Figure10).
Figure10
1.Flangenut,(3/8inch)4.Spacer
2.Gearboxpulley
5.Baggerdrivepulley
3.Gearboxpulleyisush
withgearboxshaft.
6.Bolt,(1/2x1-3/4inch)
4
InstallingtheSpringLoaded
IdlerPulleyandSpringAnchor
Partsneededforthisprocedure:
1
Springloadedidlerpulley
1Idlerarm
1
Carriagebolt,(3/8x2inches)
1
Bolt,(3/8x4–1/2inches)
2
Locknut,(3/8inch)
1
Washer,7/16inch
1
Washer,13/32inch
1Longroundspacer
1
Sidelocknut,(3/8inch)
1
Springanchor,(3/8inch)
Procedure
Note:InstalltheGussetKitatthesametimeas
installingtheidlerpulleyandthespringanchor.This
willeliminateduplicatesteps.TheGussetKitcanbe
obtainedfromanAuthorizedServiceDealer.
10
UseFigure11fordeterminingthedifferencesbetween
theserratedlocknutsandthesidelocknut.
Figure11
1.Serratedlocknut2.Sidelocknut
1.Installthespringloadedidlerpulleytotheidler
armwithacarriagebolt(3/8x2inches),washer
(13/32inches),andalocknut(3/8inch).
2.Installthespringloadedidlerpulleytotheright
rearbottomframewithabolt(3/8x4inches),long
spacer,washer(7/16inches),andalocknut(3/8
inch)(Figure12).
Important:Makesuretheidlerarmandspring
anchorisinstalledinthecorrectholesshown
inFigure12.
1
2
3
1
4
5
6
7
8
G001405
9
10
11
12
13
Figure12
1.Locknut,(3/8inch)8.Rightrearbottomframe
2.Washer,7/16inch9.Springanchor
3.Springloadedidlerpulley10.Sidelocknut,(3/8inch)
4.Washer,13/32inch11.Bolt,(3/8x4–1/2inch
5.Longroundspacer
12.Leftrearbottomframe
6.Idlerarm
13.Rightrearbottomframe
7.Carriagebolt,(3/8x2
inches)
5
InstallingtheFixedIdlerPulley
Partsneededforthisprocedure:
1Fixedidlerpulley
1Fixedidlerbracket
1
Bolt,(3/8x1-1/2inches)
2
Bolt,(3/8x3/4inch)
1
Locknut,(3/8inch)
2
Flangenut,(3/8inch)
1
Washer,13/32inch
Procedure
1.Installthexedidlerpulleytothexedidler
bracketwithabolt(3/8x1-1/2inches),washer
(13/32inches),andalocknut(3/8inch).
11
2.Installthexedidlerassemblytotheleftrear
bottomframewith2bolts(3/8x3/4inch)and2
angenuts(3/8inch)(Figure13).
G001406
1
2
3
4
5
6
7
8
Figure13
1.Fixedidlerpulley
5.Bolt,(3/8x1-1/2inches)
2.Washer,(13/32inch)
6.FixedIdlerpulleybracket
3.Locknut,(3/8inch)7.Leftrearbottomframe
4.Flangenut,(3/8inch)8.Bolt,(3/8x3/4inch)
6
InstallingtheIdlerArmBracket
Partsneededforthisprocedure:
1Idlerarmbracket
2
Bolt,(3/8x3/4inch)
2
Flangenut,(3/8inch)
Procedure
Installtheidlerarmbrackettotherightrearbottom
framewith2bolts(3/8x3/4inch)and2angenuts
(3/8inch)(Figure14).
Figure14
1.Bolt,(3/8x3/4inch)3.Nut,(3/8inch)
2.idlerarmbracket4.Idlerpulley
7
InstallingtheBagger
Partsneededforthisprocedure:
1Bagger
2
Clevispin
2Hairpincotter
Procedure
1.Installthebaggerontothebaggermounting
bracketFigure15
2.Installthe2clevispinsintothebaggerandbagger
mountingbracket.Securethemwith2hairpin
cottersFigure15
12
G001402
2
3
4
1
Figure15
1.Bagger3.Hairpincotter
2.Baggermountingbracket
4.Clevispin
3.Removethecableguideandboltfromtheframeof
thebagger(Figure16).
4.Installthecableguide,bolt,andnutwiththecable
behindthecableguide(Figure16).
Note:Makesurethecableguidecanrotate.
Figure16
1.Cable3.Cableclevis
2.Cablebehindthecable
guide
8
InstallingtheBaggerBelt
Partsneededforthisprocedure:
1Baggerbelt
1
Spring
Procedure
1.Routethebaggerbeltaroundthedrivepulleyand
thebaggerpulley(Figure17).
1
2
3
4
5
6
G001407
Figure17
1.Drivepulley4.Fixedidlerpulley
2.Baggerpulley
5.Skidplate
3.Springloadedidlerpulley
6.Baggerbelt
2.Installthespringontotheidlerarm(Figure18).
3.Routethebaggerbeltaroundthespringloaded
idlerpulleyandthexedidlerpulley(Figure18).
4.Installthespringontothespringanchorattached
totheleftrearbottomframe(Figure18).
13
G001408
1
2
3
4
5
Figure18
1.Springloadedidlerpulley4.SpringAnchor
2.Fixedidlerpulley5.Belt
3.Spring
9
CheckingandAdjustingthe
BaggerBeltTension
NoPartsRequired
Procedure
1.Measurethegap,atthebaggertensionerpulley,
betweenthetightandslacksideofthebeltwhen
thebaggertensionerpulleyandspringareinstalled
(Figure18).Thereneedstobeagapof1-1/8inch
±1/8inch(29mm±3mm)betweenthebelt
strands(Figure19).
1
2
3
4
5
G001886
6
Figure19
1.Drivepulley4.Fixedidlerpulley
2.Baggerpulley5.Baggerbelt
3.Springloadedidlerpulley6.1–1/8inch±1/8inch(29
mm±3mm)
2.Ifthegapisnotcorrect,removethespring.
3.Toadjustthebelttensioncompletethefollowing:
A.Loosenthe2nutsonthelowerfanshaftpillow
block(Figure20).
B.Insertaspacerbehindthepillowblock
(Figure20).
C.Tightenthenuts.
D.Checkthebeltgapandrepeatprocedureas
required.
G001365
1
2
3
Figure20
1.Pillowblock
3.Spacer
2.Fanshaft
14
10
InstallingtheWeights
Partsneededforthisprocedure:
2
Casterweight
2U-bolt
4
Nut,(1/2inch)
4
Lockwasher,(1/2inch)
2Plate
2
Smalltopweight
1Largetopweight
2
Bolt,1/2x4inch-fortopweights
Procedure
TocomplywithANSI/OPEIB71.4-2004Standard,
topweightsmustbeaddedtothemachine.
Thebaggeraddsalotofweighttotherear
ofthemachineandmaycauseanunstable
conditionwhichcouldresultinalossofcontrol.
1.Placecasterweightsonthefrontcasters.
2.Installplate,nuts(1/2inch)andlockwasher
(1/2inch)undertheframeandweight(Figure21).
3.Repeatforoppositeside.
Note:ZMastermowerswith52inchmowerdecks
requireadditionalweightifnoZStand®isinstalled.
ContactyourAuthorizedServiceDealerforthe
weightkit.
Figure21
1.Frontcasterweight4.Nut
2.U-bolt5.Frontcaster
3.Plate6.Lockwasher
4.Installthealargetopweightsontopofeachcaster
weight(Figure22).
5.Installthe2smalltopweightsontopofeachlarge
topweightandsecurethemwithabolt(1/2x4
inches)(Figure22).
2
1
3
4
5
G001409
Figure22
1.Topweight3.Frontcasterweight
2.Bolt,(1/2x4inches)
4.Frontcasterwheel
15
11
InstallingtheBootand
DischargeTubes
Partsneededforthisprocedure:
1Boot
1Middletube
1Uppertube
1
Clamp
Procedure
Note:RemembertoreplacetheLorthestraightend
ofthespringwheninsidedischargemode.Referto
ReplacingtheGrassDeector.
1.DisengagethePTOandsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Torelievethespringtensiononthegrassdeector,
placetheLorthestraightendofthespringinfront
ofthemountingbracket.
4.Liftthegrassdeectorallthewayback.
5.Positiontheboot’sfronthookintothefrontsloton
themountingbracket(Figure24).
Note:Ifthegrassdeectorinterfereswiththe
boot,grindoffpartofthegrassdeectorframe.See
Figure23forthecorrectparttogrindoff.
Figure23
1.Grassdeectorframe2.Grindthispartoff
6.Placetherearhookovertherearofthemounting
bracket(Figure24).
7.Installtheuppertubeintothebagger(Figure24).
8.Slidetheclampontothemiddletube(Figure24).
9.Aligntheknobonthemiddletubewiththenotch
intheuppertube.Slidethemiddletubeintothe
uppertubeandtwistthemiddletube60degrees
(Figure24).
10.Tightentheclamparoundtheupperandmiddle
tubeconnection(Figure24).
11.Slidethemiddletubeontothebootandlatchthem
together(Figure24).
G001369
1
2
3
4
5
6
7
8
9
10
11
Figure24
1.Boot7.Mountingbracket
2.Middletube8.Frontslot
3.Knob9.Rearhook
4.Uppertube10.Fronthook
5.Latch
11.Clamp
6.Notchinuppertube
16
12
InstallingtheBaggerDump
Handle
Partsneededforthisprocedure:
1Dumphandle
2
Washers,13/16inch
1
Cotterpin
Procedure
1.Unfastenthedumphandlefromthecrate.
2.Installawasherontothebaggerdumphandleand
installthebaggerdumphandleintothebagger
frame(Figure25).
3.Fastenthebaggerhandlewithawasher(13/16
inches)andacotterpin(Figure25).
Figure25
1.Dumphandle
3.Cotterpin
2.Washer
4.Baggerframe
13
InstallingtheBaggerDump
LeverStopBolt
Partsneededforthisprocedure:
1
Bolt,(1/2x1-3/4inches)
2
Jamnuts,(1/2inch)
1Longcableclevis
Procedure
1.Removethecotterpinandclevispinsecuringthe
baggercableclevistothebaggerdumphandle
(Figure26).
2.Threadajamnut(1/2inch)allthewayontothe
bolt(1/2x1-3/4inches)(Figure26).
3.Movethebaggerdumpleverforwardtomovethe
bottomoftheleverawayfromthestopbracket
(Figure26).
4.Inserttheboltintothestopbracketholeandthread
anotherjamnut(1/2inch)ontothebolt.Donot
tighten.
5.Securethebaggercableclevistothebaggerdump
handlewiththeclevispinandcotterpinpreviously
removed(Figure26).
1
2
3
4
5
G001372
6
7
8
Figure26
1.Baggerdumplever
5.Jamnut,(1/2inch)
2.Baggercable
6.Stopbracket
3.Longcableclevis
7.Clevispin
4.Bolt,(1/2x1-3/4inches)8.Cotterpin
17
6.Installthebaggercableintothecableclevis
(Figure26).
7.Adjustthehandlestop,refertoAdjustingthe
BaggerDumpLever.
14
AdjustingtheBaggerDump
Lever
NoPartsRequired
Procedure
Thebaggerleverneedstobeadjustedtoremoveslack
inthebaggercable.
Important:Makesurethebaggerdoorislatched
beforeadjustingthelever.
1.Loosenthenutsonbothsidesofthestopbracket
(Figure27).
2.Adjustthestopboltuntilthereisnoslackinthe
baggercable(Figure27).
3.Tightenthenutsonbothsidesofthestopbracket
(Figure27).
G001373
1
2
3
4
5
5
1
Figure27
1.Baggerdumplever4.Baggercable
2.Stopbracket
5.Nut
3.Stopbolt
15
ModifyingtheRadiatorCover
NoPartsRequired
Procedure
1.Locatetemplatenumber1inthebackofthis
manual.Cutouttemplatenumber1asindicatedon
thetemplate(Figure28).
2.Positionthetemplateontheright-handsideofthe
radiatorcover(Figure28).
3.Lineupthemarkonthetemplatewherethe
baggercableclevishitstheradiatorcoverandthe
templatebottomisushwiththebottomofcover
(Figure28).
4.Tapethetemplatetotheradiatorcover.Markthe
outeredgeofthetemplate(Figure28).
5.Cuttheradiatorcoveratthemarkedline.Thiswill
preventdamagetotheradiatorcoverwhileusing
thebaggerdumplever(Figure28).
Note:Makesuretofollowthetemplateoutline.Do
notcreateanysharpcorners.
18
Figure28
1.Cable
5.Baggerdumplever
2.Cableguide
6.Templatealignedwith
coverbottom
3.Nosharpcorners7.Baggercableclevis
4.Radiatorcover8.Markontemplatealigned
withclevis
16
CheckingtheTirePressure
NoPartsRequired
Procedure
Note:Increasethetirepressureduetotheadditional
weight.
Checkandincreasetheairpressureinthefrontcaster
wheelsandreartires(Figure29).
Pressure:Reartires-20psi(90kPa)
Frontcasterwheels-25psi(90kPa)
G001055
Figure29
1.Valvestem
19
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Ifthemachineisonaslope,chock
orblockthewheelstopreventthemachinefrom
slowlyrolling.
Toavoidpersonalinjury,followthese
procedures:
•Becomefamiliarwithalloperatingand
safetyinstructionsintheoperator’smanual
foryourmowerbeforeusingthisattachment.
•Neverremovethebaggerorbaggertubes
whiletheengineisrunning.
•Alwaysshuttheengineoffandwaitforall
movingpartstostopbeforeclearingan
obstructionfromthebaggingsystem.
•Neverdomaintenanceorrepairswhilethe
engineisrunning.
Withoutthegrassdeector,baggertubesor
completebaggerassemblymountedinplace,
youandothersareexposedtobladecontact
andthrowndebris.Contactwiththerotating
mowerblade(s)andthrowndebriswillcause
injuryordeath.
•Neverremovethegrassdeectorfrom
themowerbecausethegrassdeector
routesmaterialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.
•Neverputyourhandsorfeetunderthe
mower.
•Nevertrytoclearthedischargeareaor
mowerbladesunlessyoumovethepower
takeoff(PTO)tooffandrotatetheignition
keytooff.Alsoremovethekeyandpullthe
wireoffofthesparkplug(s).
PositioningtheAdjustable
Bafe
AdjustthebafetopositionB(middleposition)for
bagging.RefertothemachinesOperatorManualfor
thebafeadjustmentprocedure.
G000947
Figure30
OpeningtheBagger
1.DisengagethePTO.
2.Reachback,squeezeandreleasethelatchlever
againstthebaggerlever(Figure31).Thiswill
openthelatchthatsecuresthebaggerdoor.
3.Pulldownonthebaggerarmtoallowthegrassto
falloutofthebagger(Figure31).
4.Returnthebaggerarmtouprightpositioninone
quickmotion.Makesurethebaggerdoorfully
engagesintothelatch(Figure31).
Note:Makesurethebaggerlatchisfullyengaged
beforecollectinggrass.
1
2
G001374
Figure31
1.Baggerlever2.Latchlever
20
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