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Valid for serial no. 338--xxx--xxxx0459 454 027 041101
ESABFeed Airmatic
Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 13..............................................
Ðóññêèé
TOCr
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 6.......................................................
2.1 Îáîðóäîâàíèå 6...........................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................
4ÓÑÒÀÍÎÂÊÀ 7.......................................................
4.1 Èíñòðóêöèè ïî ïîäúåìó 8..................................................
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 8...............................................
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................
5.2 Ïîäñîåäèíåíèå ñâàðî÷íîãî øëàíãà 9.......................................
5.3 Ïîäêëþ÷åíèå ïîäà÷è ñæàòîãî âîçäóõà 10.....................................
5.4 Äàâëåíèå ïîäà÷è ïðîâîëîêè 10..............................................
5.5 Çàìåíà è âñòàâêà ïðîâîëîêè 10..............................................
5.6 Çàìåíà ïîäàþùåãî ðîëèêà 10...............................................
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 11.................................
6.1 Ïðîâåðêà è î÷èñòêà 11......................................................
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 12.......................................
ÑÕÅÌÀ 22..............................................................
ÍÎÌÅÐ ÇÀÊÀÇÀ 23.....................................................
ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ 24...................................
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 25...........................
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
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Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
ÎÑ ÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ
ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒ
ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀ
ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄ ÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀ
ÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
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2 ÂÂÅÄÅÍÈÅ
Áëîê ïîäà÷è ïðîâîëîêè ESABFeed Airmatic ñ ïóëüòîì óïðàâëåíèÿ M10
ïðåäíàçíà÷åí äëÿ ýëåêòðîäóãîâîé ñâàðêè â ñðåäå çàùèòíîãî ãàçà îáû÷íîé
ñâàðî÷íîé ïðîâîëîêîé (MIG) èëè áåç ãàçà ïðîâîëîêîé ñ ôëþñîì (MAG) ïðè
èñïîëüçîâàíèè ñâàðî÷íûõ èñòî÷íèêîâ ïèòàíèÿ ñî ñòóïåí÷àòîé ðåãóëèðîâêîé è
òèðèñòîðíûì óïðàâëåíèåì.
Áëîê ïîäà÷è ïðîâîëîêè ÿâëÿåòñÿ êîìïîíåíòîì ”âîçâðàòíî-ïîñòóïàòåëüíîé”
ñèñòåìû ESAB. Áëîê ïîäà÷è ïðîâîëîêè ïðîòàëêèâàåò ïðîâîëîêó ÷åðåç
ñâàðî÷íûé øëàíã â ñâàðî÷íûé ïèñòîëåò, ïîñëå ÷åãî äâèãàòåëü ñ
ïíåâìàòè÷åñêèì óïðàâëåíèåì, ðàñïîëîæåííûé â ïîðøíå ïèñòîëåòà, òÿíåò
ïðîâîëîêó ê . Ýòî îáåñïå÷èâàåò ðàâíîìåðíóþ ïîäà÷ó ïðîâîëîêè áåç âíåøíèõ
ïîìåõ, ÷òî âàæíî ïðè ñâàðêå ñ èñïîëüçîâàíèåì ìÿãêèõ âñïîìîãàòåëüíûõ
ìàòåðèàëîâ, íàïðèìåð, àëþìèíèÿ, è òîíêîé ïðîâîëîêè.
Ýëåêòðîäíàÿ ïðîâîëîêà èçîëèðîâàíà îò âíåøíåé îáîëî÷êè áëîêà ïîäà÷è
ïðîâîëîêè.
Èõ ìîæíî èñïîëüçîâàòü ñîâìåñòíî ñ ïðèñïîñîáëåíèåì äëÿ ïðîâîëîêè ESAB
MarathonPact èëè ñ êàòóøêîé äëÿ ïðîâîëîêè (ñòàíäàðòíûé äèàìåòð 300 ìì, ñ
ïðèíàäëåæíîñòüþ 440 ìì).
Áëîê ïîäà÷è ïðîâîëîêè ìîæíî óñòàíîâèòü ëèáî íà áëîêå ïèòàíèÿ,
ïîäâåøåííîì íàä ðàáî÷èì ìåñòîì íà îïîðíîì êðîíøòåéíå, ëèáî íà ïîëó ñ
èñïîëüçîâàíèåì êîìïëåêòà êîëåñ èëè áåç êîëåñ.
Àêñåññóàð² îò ä ëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 25.
2.1 Îáîðóäîâàíèå
 êîìïëåêò ïîñòàâêè ESABFeed Airmatic âõîäÿò òîðöåâîé êëþ÷, çàæèì äëÿ
øëàíãà, 5 âïóñêíûõ íàñàäîê äëÿ ñâàðî÷íîãî ïèñòîëåòà è èíñòðóêöèÿ.
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
ESABFeed Airmatic
Èñòî÷íèê ïèòàíèÿ 42  50-60 Ãö
Ïîòðåáëÿåìàÿ ìîùíîñòü 85 ÂÀ
Ìàêñèìà ëüíûé òîê
ýëåêòðîäâèãàòåëÿ
2A
Ñêîðîñòü ïîäà÷è ïðîâîëîêè Äî 15 ì/ìèí (óñòàíàâëèâàåòñÿ íà ñâàðî÷íîì
ïèñòîëåòå)
Ñîåäèíåíèå ïèñòîëåòà ESAB
Ìàêñ. äèàìåòð êàòóøêè ñ ïðîâîëîêîé 300 ìì (*440 ìì)
Äèàìåòð ïðîâîëîêè
Âïóñêíàÿ íàñàäêà
Âûïóñêíàÿ íàñàäêà
0,6 1,6 ìì
Äèàìåòð îòâåðñòèÿ Ø 2,7 ìì
Äèàìåòð îòâåðñòèÿ Ø 1,5 ìì **
Ìàññà 15 ê ã
Ãàáàðèòíûå ðàçìåðû, Ä x Ø x  690 x 275 x 420 ìì
Çàùèòíûé ãàç:
ìàêñèìàëüíîå äàâëåíèå
(Âñåõ òèïîâ, ïðåäíàçíà÷åííûõ äëÿ
ýëåêòðîäóãîâîé ñâàðêè â ñðåäå çàùèòíîãî
ãàçà îáû÷íîé ñâàðî÷íîé ïðîâîëîêîé (MIG)
èëè áåç ãàçà ïðîâîëîêîé ñ ôëþñîì (MAG)).
5áàð
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ESABFeed Airmatic
Äàâëåíèå âîçäóõà Ìèíèìóì 5 áàð
Ìàêñèìàëüíàÿ äîïóñòèìàÿ íàãðóçêà ïðè
ðàáî÷åì öèêëå 60%
400 A
Ê ëàññ çàùèòû êîðïóñà
ñ áîáèíîé (êàòóøêîé) äëÿ ïðîâîëîêè
*440 ìì
IP23
IP2X
* Ïðèíàäëåæíîñòè, ñì. ñòð. 25.
** Ïðè òîëùèíå ïðîâîëîêè 1,6 ìì âûïóñêíàÿ íàñàäêà ñíèìàåòñÿ.
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Àïïàðàòû ñ ìàðêèðîâêîé IP 2X ïðåäíàçíà÷åíû äëÿ èñïîëüçîâàíèÿ â ïîìåùåíèÿõ.
4ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
ÂÍÈÌÀÍÈÅ!
Ïðè ïðîâåäåíèè ñâàðêè â óñëîâèÿõ ïîâûøåííîé îïàñíîñòè ïîðàæåíèÿ ýëåêòðè÷åñêèì
òîêîì ðàçðåøàåòñÿ èñïîëüçîâàòü òîëüêî èñòî÷íèêè ïèòàíèÿ â ñîîòâåòñòâóþùåì
áåçîïàñíîì èñïîëíåíèè. Òàêèå èñòî÷íèêè ïèòàíèÿ ïîìå÷åíû ñèìâîëîì .
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4.1 Èíñòðóêöèè ïî ïîäúåìó
Íîìåð çàêàçà äëÿ ïîäúåìíîé ïðîóøèíû ìîæíî íàéòè íà ñòðàíèöå 25.
Âíèìàíèå! Ïðè èñïîëüçîâàíèè äðóãîãî ìîíòàæíîãî óñòðîéñòâà, åãî ñëåäóåò
èçîëèðîâàòü îò áëîêà ïîäà÷è ïðîâîëîêè.
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
Ïðåäóïðåæäåíèå!
Óáåäèòåñü, ÷òî áîêîâûå ïàíåëè çàêðûòû âî âðåìÿ ðàáîòû.
Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî
âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî
íà ðèñóíêå ðÿäîì ñî âòóëêîé.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÎÑÒÎÐÎÆÍÎ !
Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè
òðàâìû!
ÎÑÒÎÐÎÆÍÎ!
Ïðè èñïîëüçîâàíèè àãðåãàòà ïîäà÷è ïðîâîëîêè ñ ïðîòèâîâåñîì âîçíèêàåò îïàñíîñòü
îïðîêèäûâàíèÿ. Çàêðåïèòå îáîðóäîâàíèå - îñîáåííî åñëè îíî óñòàíîâëåíî íà
íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.
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Ïðè ïåðåìåùåíèè îáîðóäîâàíèÿ èñïîëüçóéòå ñïåöèàëüíóþ ðóêîÿòêó.
Âíèìàíèå! Íå íàäàâëèâàéòå íà ñâàðî÷íûé ïèñòîëåò.
5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ
1 Äèñïëåé 6 Ïîäñîåäèíåíèå ñâàðî÷íîé öåïè ê èñòî÷íèêó
ïèòàíèÿ, (OKC)
2 Ðó÷êà ðåãóëèðîâêè íàïðÿæåíèÿ 7 Ïîäñîåäèíåíèå óïðàâëÿþùåãî êàáåëÿ îò
èñòî÷íèêà ïèòàíèÿ
3 Ïåðåêëþ÷àòåëü äëÿ
äèñòàíöèîííîãî óïðàâëåíèÿ ÂÊË
/ÂÛÊË
8 Ïîäêëþ÷åíèå ñæàòîãî âîçäóõà
4 Ïîäñîåäèíåíèå ïóëüòà
äèñòàíöèîííîãî óïðàâëåíèÿ
9 Ïîäñîåäèíåíèå çàùèòíîãî ãàçà
5 Ïîäñîåäèíåíèå ñâàðî÷íîãî
ïèñòîëåòà
Âíèìàíèå! Äèñïëåé (öèôðîâîé ïðèáîð) ÿâëÿåòñÿ âñïîìîãàòåëüíûì îáîðóäîâàíèåì, ñì. ñòð.
25.
5.2 Ïîäñîåäèíåíèå ñâàðî÷íîãî øëàíãà
S Âûáåðèòå âïóñêíóþ íàñàäêó ïîäõîäÿùåãî
äëÿ ïðîâîëîêè ðàçìåðà.
S Âñòàâüòå âïóñêíóþ íàñàäêó â ñâàðî÷íûé
øëàíã.
S Îòêðîéòå áîêîâóþ ïàíåëü. Îòêðóòèòå âèíò
ñ âíóòðåííèì øåñòèãðàííèêîì,
ðàñïîëîæåííûé íà ñîåäèíèòåëüíîé
ïëàñòèíå.
S Ïîäñîåäèíèòå ñâàðî÷íûé øëàíã (b) ê
áëîêó ïîäà÷è ïðîâîëîêè è çàòÿíèòå âèíò ñ
âíóòðåííèì øåñòèãðàííèêîì (c) íà
ñîåäèíèòåëüíîé ïëàñòèíå.
S Ñíèìèòå ïëàñòìàññîâóþ êðûøêó ñ êîðïóñà
ïèñòîëåòà. Îòêðóòèòå ñòîïîðíûé âèíò (d) è
âñòàâüòå ïåðåäíèé êîíåö øëàíãà â ïèñòîëåò. Çàòÿíèòå ñòîïîðíûé âèíò (d) è
ñíîâà óñòàíîâèòå ïëàñòìàññîâóþ êðûøêó.
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5.3 Ïîäêëþ÷åíèå ïîäà÷è ñæàòîãî âîçäóõà
Ïîäêëþ÷èòå ñæàòûé âîçäóõ äàâëåíèåì íå ìåíåå 5 áàð. Âîçäóõ ïîñòóïàåò â
ðåãóëÿòîð ôèëüòðà, ïðåäâàðèòåëüíî íàñòðîåííîãî íà 5 áàð Ñàìîîñóøåíèå
ðåãóëÿòîðà ïðîèñõîäèò ïðè îòêëþ÷åíèè ïîäà÷è ñæàòîãî âîçäóõà.
5.4 Äàâëåíèå ïîäà÷è ïðîâîëîêè
Áëîê ïîäà÷è ïðîâîëîêè ñíàáæåí ðàáî÷èì ïîäàþùèì ðîëèêîì (5) è
ñîïðîâîæäàþùèì ïðèæèìíûì ðîëèêîì (2). Ïðèæèìíîé ðîëèê ðàñïîëîæåí
íà îñè, çàêðåïëåííîé ñ ïîìîùüþ ïîäøèïíèêîâ. Äàâëåíèå, îêàçûâàåìîå íà
ïðîâîä, ìîæíî èçìåíèòü ñ ïîìîùüþ ïðóæèíû (3) ïðèæèìíîãî ðîëèêà,
êîòîðóþ ðåãóëèðîâêîé ìîæíî çàôèêñèðîâàòü â ðàçëè÷íûõ ïîëîæåíèÿõ.
5.5 Çàìåíà è âñòàâêà ïðîâîëîêè
Íàïðàâëÿþùàÿ äëÿ ïðîâîëîêè èçãîòîâëåíà èç ïëàñòìàññû è óÿçâèìà äëÿ
îñòðûõ ïðåäìåòîâ. Ïðåæäå, ÷åì âñòàâëÿòü íîâóþ ýëåêòðîäíóþ ïðîâîëîêó â
íàïðàâëÿþùóþ äëÿ ïðîâîëîêè, óäàëèòå çàóñåíöû è îñòðûå ñðåçû ñ êîíöà
ïðîâîëîêè.
S Îòêðîéòå áîêîâóþ ïàíåëü.
S Îòñîåäèíèòå ïðóæèíó ïðèæèìíîãî ðîëèêà (3).
S Ñìîòàéòå îñòàòîê ïðîâîëîêè ñ
íàïðàâëÿþùåé. Ñíèìèòå áîáèíó (êàòóøêó).
S Óñòàíîâèòå íîâóþ áîáèíó (êàòóøêó).
S Ðàñïðÿìèòå ó÷àñòîê ïðîâîëîêè äëèíîé 5-10
ñì è óäàëèòå çàóñåíöû ñ êîíöà ïðîâîëîêè.
S Óáåäèòåñü â ïðàâèëüíîñòè ðàçìåðîâ
ñëåäóþùèõ êîìïîíåíòîâ: ïîäàþùèé ðîëèê
(5), âûïóñêíàÿ íàñàäêà (1), âïóñêíàÿ
íàñàäêà (4), âïóñêíàÿ íàñàäêà ñâàðî÷íîãî
ïèñòîëåòà è êîíòàêòíàÿ êðîìêà.
S Âñòàâüòå ïðîâîëîêó â áëîê ïîäà÷è
ïðîâîëîêè. Óáåäèòåñü, ÷òî ïðîâîëîêà
ïðàâèëüíî âõîäèò â äîðîæêó ïîäàþùåãî ðîëèêà è â âûïóñêíóþ íàñàäêó.
(Ïðè ñâàðêå ñ ïîìîùüþ ýëåêòðîäíîé ïðîâîëîêè 1,6 ìì âûïóñêíóþ
íàñàäêó ñëåäóåò âûíóòü.) Âñòàâüòå ïðîâîëîêó â ñâàðî÷íûé øëàíã
ïðèáëèçèòåëüíî íà 10 ñì.
S Çàêðåïèòå ïðóæèíó ïðèæèìíîãî ðîëèêà
(3).
S Çàïóñòèòå èñòî÷íèê ïèòàíèÿ, çàïðåññóéòå ïóñêîâîé âûêëþ÷àòåëü è ïîäàéòå
ïðîâîëîêó âïåðåä è íàçàä ÷åðåç êîíòàêòíóþ êðîìêó.
5.6 Çàìåíà ïîäàþùåãî ðîëèêà
S Îòêðîéòå áîêîâóþ ïàíåëü.
S Îòñîåäèíèòå ïðóæèíó ïðèæèìíîãî ðîëèêà (3).
S Îòñîåäèíèòå ïîäàþùèé ðîëèê (5), âûêðó÷èâàÿ åãî òàêèì îáðàçîì, ÷òîáû
òðóá÷àòûé ïàëåö áûë â ãîðèçîíòàëüíîì ïîëîæåíèè, âûäàâèòå òðóá÷àòûé
ïàëåö è èçâëåêèòå ðîëèê.
Äëÿ óñòàíîâêè ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â îáðàòíîì ïîðÿäêå.
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6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð î èçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
6.1 Ïðîâåðêà è î÷èñòêà
Áëîê ïîäà÷è ïðîâîëîêè
Ðåãóëÿðíî ïðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ïðîâîëîêè íå áûë çàáèò ãðÿçüþ.
S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåíîé ïåðèîäè÷íîñòüþ âûïîëíÿòü î÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ìåõàíèçìà áëîêà ïîäà÷è. Èìåéòå ââèäó, ÷òî
åñëè ïðåäâàðèòåëüíîå íàòÿæåíèå óñòàíîâëåíî ñëèøêîì ñèëüíûì, òî ýòî
ìîæåò ïðèâåñòè ê ïîâûøåííîìó èçíîñó ïðèæèìíûõ ðîëèêîâ, ïîäàþùèõ
ðîëèêîâ è íàïðàâëÿþùèõ äëÿ ïðîâîëîêè.
Î÷èñòêà âïóñêíûõ è âûïóñêíûõ íàñàäîê
S Îòêðóòèòå âèíò íà ñîåäèíèòåëüíîì áëîêå òîðöåâûì êëþ÷îì. Âûíüòå
ñâàðî÷íûé øëàíã.
S Îòâåðíèòå äâà ñòîïîðíûõ âèíòà, ôèêñèðóþùèõ âïóñêíûå è âûïóñêíûå
íàñàäêè, è âûíüòå èõ.
S Óñòàíîâêà ïðîèçâîäèòñÿ â îáðàòíîì ïîðÿäêå.
Ðåãóëÿòîð ôèëüòðà
Ðåãóëÿðíî ïðîâåðÿéòå ðàáîòîñïîñîáíîñòü äðåíàæà
ðåãóëÿòîðà. Íàëè÷èå âîäû â ñæàòîì âîçäóõå, ïîäàâàåìîì
â ñâàðî÷íûé ïèñòîëåò, ìîæåò ìåøàòü ðàáîòå.
S Êîãäà ïîäà÷à ñæàòîãî âîçäóõà âêëþ÷åíà, â êîíòåéíåðå
ìîæåò áûòü âîäà (1).
S Ïðè âûêëþ÷åíèè ïîäà÷è ñæàòîãî âîçäóõà êëàïàí (2) â
íèæíåé ÷àñòè êîíòåéíåðà îòêðûâàåòñÿ, è âñÿ
ïðèñóòñòâóþùàÿ âîäà âûòåêàåò.
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Òîðìîçíàÿ âòóëêà.
Òîðìîçíàÿ âòóëêà ðåãóëèðóåòñÿ ïåðåä
ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè
ïîâòîðíîé ðåãóëèðîâêè ïðèäåðæèâàéòåñü
óêàçàíèé ïðèâåäåííûõ íèæå. Ïðè ïðàâèëüíî
îòðåãóëèðîâàííîé òîðìîçíîé âòóëêå
ïðîâîëîêà äîëæíà íåñêîëüêî
ïðîâèñàòü ïîñëå îñòàíîâêè ïîäà÷è.
S Ðåãóëèðîâêà òîðìîçíîã î óñèëèÿ:
S Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè
S Âñòàâèòü îòâåðòêó â ïðóæèíû èìåþùèåñÿ âî âòóëêå.
Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî ÷àñîâîé
ñòðåëêå.
Äëÿ óâåëè÷åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ ÷àñîâîé
ñòðåëêè. Ïðèìå÷àíèå: Îáå ïðóæèíû ñëåäóåò ïîâîðà÷èâàòü íà
îäèíàêîâîå ÷èñëî îáîðîòîâ.
Ñâàðî÷íàÿ ãîðåëêà
S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåííîé ïåðèîäè÷íîñòüþ âûïîëíÿòü ÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ñâàðî÷íîé ãîðåëêè. Ðåãóëÿðíî äî÷èñòà
ïðîäóâàéòå íàïðàâëÿþùèå äëÿ ïðîâîëîêè è î÷èùàéòå êîíòàêòíóþ ãóáêó.
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
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TOCe
1 DIRECTIVE 14........................................................
2SAFETY 14...........................................................
3 INTRODUCTION 15...................................................
3.1 Equipment 16................................................................
4 TECHNICAL DATA 16.................................................
5 INSTALLATION 17....................................................
5.1 Lifting instructions 17.........................................................
6 OPERATION 18.......................................................
6.1 Connections and control devices 18............................................
6.2 Connecting welding hose 19...................................................
6.3 Connecting compressed air 19.................................................
6.4 Wire feed pressure 19........................................................
6.5 Replacing and inserting wire 19................................................
6.6 Changing feed roller 20.......................................................
7 MAINTENANCE 20....................................................
7.1 Inspection and cleaning 20....................................................
8 ORDERING SPARE PARTS 21..........................................
DIAGRAM 22............................................................
ORDERING NUMBER 23.................................................
WEAR COMPONENTS 24.................................................
ACCESSORIES 25.......................................................
-- 1 4 --
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1DIRECTIVE
DECLARATION OF CONFORMITY
ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, declares that Wire feed unit ESABFeed
Airmatic from serial number 338 onwards, conforms to standard EN 60974--5, in accordance with the
requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard EN 50199 in accord-
ance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).
-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------
Henry Selenius
Vice President
ESAB Welding Equipment AB
695 81 LAXÅ
SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924
Laxå 2003--10--02
2SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommen-
dations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1. Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2. The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3. The workplace must:
S be suitable for the purpose
S be free from drafts
4. Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
GB
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is s afe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect y our ears. Use earmuffs or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding p rotectio n and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
This product is solely intended for arc welding.
3 INTRODUCTION
Wire feed unit ESABFeed Airmatic with control panel M10 is intended for MIG/MAG
welding together with stepped and thyristor--controlled welding power sources.
The wire feed unit is a component in ESAB’s “push--pull” system. The wire feed unit
pushes the wire through the welding hose to the welding gun, after which the
pneumatically--operated motor in the gun piston draws the wire to the contact tip.
This provides even, interference--free wire feed, which is beneficial when welding
with soft auxiliary material such as aluminium and with thin wires.
The welding wire is insulated from the outer casing of the feed unit.
This can be used together with wire on ESAB’s MarathonPact, or on wire bobbin
(standard Ø 300 mm, accessory Ø 440 mm).
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The wire feed unit can be installed either at the power source, suspended above the
workplace, on a support arm or on the floor with or without wheel set.
ESAB’s accessories for the product can be found on page 25.
3.1 Equipment
ESABFeed Airmatic is supplied with an Allen key, hose clamp, 5 inlet nozzles for the
welding gun and an instruction manual.
4 TECHNICAL DATA
ESABFeed Airmatic
Power supply 42 V 50--60 Hz
Power requirement 85 VA
Motor current I
max
2A
Wire feed speed Max 15 m/min (set on the welding gun)
Gun connection ESAB
Max. diameter wire bobbin 300 mm (*440 mm)
Wire dimension
Inlet nozzle
Outflow nozzle
0.6--1.6 mm
Hole diameter Ø 2.7 mm
Hole diameter Ø 1.5 mm **
Weight 15 kg
Dimensions (l x b x h) 690 x 275 x 420 mm
Shielding gas
max pressure
All types intended for MIG/MAG welding
5 bar
Air pressure Min 5 bar
Maximum permissible load at
60% duty cycle
400 A
Enclosure class
with wire bobbin *440 mm
IP23
IP2X
* Accessories, see page 25.
** At 1.6 mm wire the outflow nozzle is removed.
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-
tain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Apparatus marked IP 2X are intended for indoor use.
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5 I NSTALLATION
The installatio n must be executed b y a p rofession al.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’ s responsibility to take adequate precautions.
WARNING!
When welding in an environment with increased electrical danger , only power sources intended
for this environment may be used. These power sources are marked with the symbol .
5.1 Lifting instructions
Order number for lifting eyelet can be found on page 25.
Note! If another mounting device is used, this should be insulated from the wire feed
unit.
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6OPERATION
General safety regulations for the handling of the equipment can be found on
page 14. Read through before you start using the equipment!
WARNING!
Assure that the side panels are closed during operation.
To prevent the reel from sliding off the hub: Lock the reel in place by
turning the red knob as shown on the warning label attached next to
the hub.
WARNING!
WARNING!
Rotating parts can cause injury, take great care.
WARNING!
There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the
equipment, especially if used on an uneven or sloping surface.
When moving the equipment use intended handle. NOTE! Never pull on the gun.
6.1 Connections and control devices
1 Display 6 Connection for welding current from power sour-
ce, (OKC)
2 Knob for setting the voltage 7 Connection for control cable from power unit
3 Switch for remote control OFF / ON 8 Connection for compressed air
4 Connection for remote control unit 9 Connection for shielding gas
5 Connection for welding gun
Note! Display (digital instrument) is an accessory, see page 25.
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6.2 Connecting welding hose
S Select an inlet nozzle with the correct dimension
for the wire.
S Press the inlet nozzle (a) into the welding hose.
S Open the side panel. Undo the Allen screw (c) in
the connection plate.
S Connect the welding hose (b) to the wire feed unit
and tighten the Allen screw (c) in the connection
plate.
S Remove the plastic cover from the gun housing.
Undo the locking screw (d) and press the front
end of the hose into the gun. Tighten the locking
screw (d) and reinstall the plastic cover.
6.3 Connecting compressed air
Connect compressed air, at least 5 bar. The air goes to a filter regulator that is
pre--set to 5 bar. The regulator drains itself when the compressed air is switched off.
6.4 Wire feed pressure
The wire feed unit has a driving feed roller (5) and an accompanying pressure roller
(2). The pressure roller is located on a shaft supported on bearings. The pressure on
the wire can be altered with the pressure roller’s spring ( 3), which can be adjusted to
different positions.
6.5 Replacing and inserting wire
The wire guide is made of plastic and is sensitive to sharp objects. F ile away burrs
and sharp edges from the tip of the wire before the new welding wire is inserted in
the wire guide.
S Open the side panel.
S Disconnect the pressure roller’s spring (3).
S Roll back the remaining wire from the wire guide.
Remove the bobbin.
S Install the new bobbin.
S Straighten out 5--10 cm of wire and file away
burrs from the tip of the wire.
S Check that the dimensions of the following
components are correct: feed roller (5), outflow
nozzle (1), inlet nozzle (4), welding gun’s inlet
nozzle and contact tip.
S Insert the wire into the wire feed unit. Make sure that it goes properly
into the f eed roller’s t rack and into the outflow nozzle. (When welding with 1.6
mm welding wire, the outflow nozzle must be removed.) Insert the wire
approximately 10 cm into the welding hose.
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S Secure the pressure roller’s spring ( 3).
S Start up the power source, press in the gun trigger switch and allow the wire to
be fed forwards through the welding hose and out through the contact tip.
6.6 Changing feed roller
S Open the side panel.
S Disconnect the pressure roller’s spring (3).
S Disconnect the feed roller (5) by twisting it so that the pipe pin is horizontal,
press out the pipe pin and pull out the roller.
During installation, repeat in the reverse order.
7 MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
7.1 Inspection and cleaning
Wire feed un it
Check regularly that the wire feed unit is not clogged with dirt.
S Cleaning and replacement of the wire feed unit mechanism’s worn parts should
take place at regular intervals in order to achieve trouble--free wire feed. Note
that if pre--tensioning is set too hard, this can r esult in abnormal wear on the
pressure roller, feed roller and wire guide.
Cleaning the inlet and outflow nozzles
S Undo the screw in the connection block with an Allen key. Remove the
welding hose.
S Undo the two stop screws holding the inlet and outflow nozzles in place and
remove them.
S Install in reverse order.
Filter regulator
Regularly check that the regulator’s drainage is working. Water
in the compressed air to the gun causes operational
interference.
S When the compressed air is on, there may be water in the
container (1).
S When the compressed air is switched off, the valve (2) in
the bottom of the container opens and any water runs out.
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