ESAB ESABFeed 48-4 M13 User manual

Brand: ESAB

Model: ESABFeed 48-4 M13

Category: Welding System

Type: User manual

This manual is also suitable for

Valid for serial no. 238--xxx--xxx, 410--xxx--xxxx,

440--xxx--xxxx, 502--xxx--xxxx

0459 162 027 051220

ESABFeed 30- 4 M13

ESABFeed 48- 4 M13

Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

-- 2 --

Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

Ðóññêèé 3...............................................

ENGLISH 15..............................................

Ðóññêèé

TOCr

-- 3 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................

2 ÂÂÅÄÅÍÈÅ 6.......................................................

2.1 Îáîðóäîâàíèå 6...........................................................

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ 6................................

4ÓÑÒÀÍÎÂÊÀ 7.......................................................

4.1 Èíñòðóêöèè ïî ïîäúåìó 8..................................................

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 8...............................................

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ 9.....................................

5.2 Ñîåäèíèòåëü äëÿ ïîäà÷è âîäû 10............................................

5.3 Îïèñàíèå ôóíêöèé 10.......................................................

5.4 Äàâëåíèå ïîäà÷è ïðîâîëîêè 11..............................................

5.5 Ñìåíà / çàãðóçêà ïðîâîëîêè â áëîê ESABF eed 30 12..........................

5.6 Ñìåíà / çàãðóçêà ïðîâîëîêè â áëîê ESABF eed 48 12..........................

5.7 Çàìåíà ïîäàþùèõ ðîëèêîâ íà áëîêå ESABF eed 30 12.........................

5.8 Çàìåíà ïîäàþùèõ ðîëèêîâ íà áëîêå ESABF eed 48-4 13.......................

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 13.................................

6.1 Ïðîâåðêà è î÷èñòêà 13......................................................

7 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 14.................

ÑÕÅÌÀ 26..............................................................

ÍÎÌÅÐ ÇÀÊÀÇÀ 2 7.....................................................

ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ 28...................................

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 32...........................

bm34d1ra -- 4 --

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèê è

áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè

áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî

îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû

òðóäà íà ðàá î÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé

ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü

îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ

îáîðóäîâàíèÿ.

1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:

S èíñòðóêöèè ïî ýêñïëóàòàöèè

S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà

S íàçíà÷åíèå îáîðóäîâàíèÿ

S ïðàâèëà òåõíèêè áåçîïàñíîñòè

S òåõíîëîãèþ ñâàðêè

2. Îïåðàòîð îáåñïå÷èâàåò:

S óäà ëåíèå ïîñòîðîííèõ ëèö èç ðàá î÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå

S çàùèòó âñåõ ëèö îò â îçäåéñòâèÿ ñâàðî÷íîé äóãè

3. Ðàáî÷åå ìåñòî äîëæíî:

S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè

S íå èìåòü ñêâîçíÿêîâ

4. Ñðåäñòâà çàùèòû ïåðñîíàëà

S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,

íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,

øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè

âûçâàò ü îæîãè.

5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè

S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà

ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

S Çàïðåù àåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî

âðåìÿ ýêñïëóàòàöèè.

bm34d1ra -- 5 --

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

ÎÑ ÒÎÐÎÆÍÎ!

ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß

ÏÎÑÒ ÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ

ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,

ÄÅÉÑÒ

ÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,

ÏÐÅÄÑÒÀ

ÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄ ÎÂÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è

ïðàâèëàìè.

S Íå äîïóñêàéòå ê îíò àêòà íàõîäÿùèõñ ÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè

÷àñòÿìèòåëà,ìîêðûìèðóêàâèöàìèèìîêðîéîäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññò îÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìî æíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à

òàêæåâûòÿæíàÿâåíòèëÿöèÿèççîíûñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæ åíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ

ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñò îðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ

ïîáëèçîñòè îò ìåñòà ñâàðêè.

ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû

ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó

îáîðóäîâàíèþ

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è

ïðèíàäëåæíîñòè, íå îáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ð àáîò.

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî

èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

Âíèìàíèå! Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.

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2 ÂÂÅÄÅÍÈÅ

Áëîêè ïîäà÷è ïðîâîëîêè ESABFeed 30-4 è ESABFeed

48-4 ñ ïóëüòîì óïðàâëåíèÿ Ì13 ïðåäíàçíà÷åíû äëÿ

ñâàðêè â èíåðòíîì ãàçå ñ ïðèìåíåíèåì ñâàðî÷íîãî

èñòî÷íèêà ïèòàíèÿ ñ ïëàâíîé ðåãóëèðîâêîé.

Îíè ïîñòàâëÿþòñÿ â ðàçíûõ èñïîëíåíèÿõ, ñì. íà ñòð.

27.

Áëîêè ï îäà÷è ïðîâîëîêè ÿâëÿþòñÿ ãåðì åòè÷íûìè è

ñîäåðæàò ÷åòûðåõðîëèêîâûå ìåõàíèçìû ïîäà÷è

ïðîâîëîêè è ýëåêòðîííóþ ñõåìó óïðàâëåíèÿ.

Èõ ìîæíî èñïîëüçîâàòü äëÿ ïðîâîëîêè íà ESAB’s MarathonPactèëè íà

êàòóøêå (ñòàíäàðòíûé äèàìåòð 300 ìì, ñ ïðèíàäëåæíîñòüþ äèàìåòð 440 ìì).

Áëîê ïîäà÷è ïðîâîëîêè ìîæíî óñòàíîâèòü ëèáî íà áëîêå ïèòàíèÿ,

ïîäâåøåííîì íà ä ðàáî÷èì ìåñòîì, íà îïîðíîì êðîíøòåéíå, ëèáî íà ïîëó ñ

èñïîëüçîâàíèåì êîìïëåêòà êîëåñ èëè áåç êîëåñ.

Àêñåññóàð² îò ä ëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 32.

2.1 Îáîðóäîâàíèå

Â ê îìïëåêò ïîñòàâêè áëîêà ïîäà÷è ïðîâîëîêè ESABFeed 30 âõîäÿò:

S Ðóêîâîäñòâî

S Ïðèêðåïëåííûìè ê ìåõàíèçìó ïåðå÷íÿìè ðåêîìåíäîâàííûõ çàïàñíûõ

÷àñòåé.

Â ê îìïëåêò ïîñòàâêè áëîêà ïîäà÷è ïðîâîëîêè ESABFeed 48 âõîäÿò:

S Ïðîñòàâêà (4)

S Êëþ÷ ñ øåñòèãðàííîé ãîëîâê îé (4 ìì)

S Ðóêîâîäñòâî

S Ïðèêðåïëåííûìè ê ìåõàíèçìó ïåðå÷íÿìè ðåêîìåíäîâàííûõ çàïàñíûõ

÷àñòåé.

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ

ESABFeed 30-4 M13 ESABFeed 48-4 M13

Èñòî÷íèê ïèòàíèÿ 42 Â 50 - 60 Ãö 42 Â 50 - 60 Ãö

Ïîòðåáëÿåìàÿ ìîùíîñòü 336 ÂÀ 378 ÂÀ

Òîê ýëåêòðîäâèãàòåëÿ I

max

8À 9À

Íàñòðîå÷íûå äàííûå

Ñêîðîñòü ïîäà÷è ïðîâîëîêè

Âðåìÿ ïåðåõîäà äóãè

Âðåìÿ çàïîëíåíèÿ êðàòåðà

Çàïóñê ìåäëåííîé ïîäà÷è

2/4-øàãîâîå

1,9 - 25,0 ì/ìèí

0-0,5ñ

0-5,1ñ

ON (“Âêë.”) èëè OFF

(“Âûêë.”)

2-øàãîâîå èëè 4-øàãîâîå

1,9 - 25,0 ì/ìèí

0-0,5ñ

0-5,1ñ

ON (“Âêë.”) èëè OFF

(“Âûêë.”)

2-øàãîâîå èëè 4-øàãîâîå

Ïîäñîåäèíåíèå ñâàðî÷íîé

ãîðåëêè

åâðî åâðî

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ESABFeed 48-4

M13ESABFeed 30-4 M13

Ìàêñ. äèàìåòð êàòóøêè ñ

ïðîâîëîêîé

300 ìì (*440mm) 300 ìì (*440mm)

Äèàìåòð ïðîâîëîêè 0,6 - 1,6 ìì 0,6 - 2,4 ìì

Ìàññà

Áàçîâîå èñïîëíåíèå

ñ ãåðìåòè÷íûì äåðæàòåëåì

êàòóøêè

11 , 5 ê ã

15 êã

14,5 êã

19 êã

Ãàáàðèòû,ÄxØxÂ

Áàçîâîå èñïîëíåíèå

ñ ãåðìåòè÷íûì äåðæàòåëåì

êàòóøêè

380x275x776ìì

690 x 2 75 x 420 ìì

380x275x776ìì

690 x 2 75 x 420 ìì

Çàùèòíûé ãàç

ìàêñ. äàâëåíèå

Âñå òèïû,

ïðåäíàçíà÷åííûå äëÿ

ñâàðêè ìåòàëëè÷åñêèì

ýëåêòðîäîì â çàùèòíîì

ãàçå

5áàð

Âñå òèïû,

ïðåäíàçíà÷åííûå äëÿ

ñâàðêè ìåòàëëè÷åñêèì

ýëåêòðîäîì â çàùèòíîì

ãàçå

5áàð

Îõëàæäàþùàÿ æèäê îñòü

ìàêñ. äàâëåíèå

50% âîäà / 50% ãëèêîëü

5áàð

50% âîäà / 50% ãëèêîëü

5áàð

Äîïóñòèìàÿ íàãðóçêà ïðè

êîýôôèöèåíòå íàãðóçêè 60%

630 À 630 À

Ê ëàññ çàùèòû êîðïóñà IP23 IP23

* Ñì. ñòð. ”Ïðèíàäëåæíîñòè” 32.

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå

êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Êëàññ êîæóõà

Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ

îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è

âíóòðåííåé óñòàíîâêè.

4ÓÑÒÀÍÎÂÊÀ

Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì

ñïåöèàëèñòîì.

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè

èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

bm34d1ra -- 8 --

ÂÍÈÌÀÍÈÅ!

Ïðè ïðîâåäåíèè ñâàðêè â óñëîâèÿõ ïîâûøåííîé îïàñíîñòè ïîðàæåíèÿ ýëåêòðè÷åñêèì

òîêîì ðàçðåøàåòñÿ èñïîëüçîâàòü òîëüêî èñòî÷íèêè ïèòàíèÿ â ñîîòâ åòñòâóþùåì

áåçîïàñíîì èñïîëíåíèè. Òàêèå èñòî÷íèêè ïèòàíèÿ ïîìå÷åíû ñèìâîëîì .

4.1 Èíñòðóêöèè ïî ïîäúåìó

Íîìåð äëÿ çàêàçà ãðóçîïîäúåìíîé ïðîóøèíû ïðèâåäåí íà ñòð. 32.

Âíèìàíèå!Â ñëó÷àå èñïîëüçîâàíèÿ äðóãîãî ìîíòàæíîãî ïð èñïîñîáëåíèÿ îíî

äîëæíî áûòü èçîëèðîâàíî îò áëîêà ïîäà÷è ïðîâîëîêè.

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì

ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

Ïðåäóïðåæäåíèå!

Óá åäèòåñü, ÷òî áîêîâûå ïàíåëè çàêðûòû â î âðåìÿ ðàá îòû.

Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî

âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî

íà ðèñóíêå ðÿäîì ñî âòóëêîé.

ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !

ÎÑÒÎÐÎÆÍÎ !

Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñò è

òðàâìû!

bm34d1ra -- 9 --

ÎÑÒÎÐÎÆÍÎ!

Ïðè èñïîëüçîâàíèè àãðåãàòà ïîäà÷è ïðîâîëîêè ñ ïðîòèâîâåñîì âîçíèêàåò îïàñíîñòü

îïðîêèäûâàíèÿ. Çàêðåïèòå îáîðóäîâàíèå - îñîáåííî åñëè îíî óñòàíîâëåíî íà

íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.

Ïðè ïåðåìåùåíèè îáîðóäîâàíèÿ èñïîëüçóéòå ñïåöèà ëüíóþ ðóêîÿòêó.

Âíèìàíèå! Íå íàäàâëèâàéòå íà ñâàðî÷íûé ïèñòîëåò.

5.1 Ñîåäèíåíèÿ è óñòðîéñòâà óïðàâëåíèÿ

1 Äèñïëåé 9 Ïîäñîåäèíåíèå ñâàðî÷íîé ãîðåëêè

2 Ðó÷êà ðåãóëèðîâêè íàïðÿæåíèÿ 10 Ïåðåêëþ÷àòåëü äëÿ 2-øàãîâîãî /

4-øàãîâîãî ðåæèìà

3 Ðó÷êà äëÿ íàñòðîéêè âðåìåíè

çàïîëíåíèÿ êðàòåðîâ

11 Ðó÷êà íàñòðîéêè âðåìåíè ïåðåõîäà

äóãè

4 Ïåðåêëþ÷àòåëü

âêëþ÷åíèÿ/îòêëþ÷åíèÿ ìåäëåííîãî

ïóñêà

12 Ïîäñîåäèíåíèå ñâàðî÷íîé öåïè ê

èñòî÷íèêó ïèòàíèÿ, (OKC)

5 Ðó÷êà çàäàíèÿ ñêîðîñòè ïîäà÷è

ïðîâîëîêè

13 Ïîäñîåäèíåíèå óïðàâëÿþùåãî ê àáåëÿ

îò èñòî÷íèêà ïèòàíèÿ

6 Ñîåäèíèòåëü à äàïòåðà ïóëüòà

äèñòàíöèîííîãî óïðàâëåíèÿ

14 Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû

ÊÐÀÑÍÎÅ ê èñòî÷íèêó ïèòàíèÿ (áëîêó

îõëàæäåíèÿ)

7 Ñîåäèíèòåëü ÑÈÍÈÉ, ñ íàñîñîì ELP*

äëÿ ïîäà÷è îõëàæäàþùåé æèäêîñòè ê

ñâàðî÷íîé ãîðåëêå

15 Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû

ÑÈÍÅÅ îò èñòî÷íèêà ïèòàíèÿ (áëîêà

îõëàæäåíèÿ)

8 Ïîäñîåäèíåíèå îõëàæäàþùåé âîäû

ÊÐÀÑÍÎÅ îò ñâàðî÷íîé ãîðåëêè

16 Ïîäñîåäèíåíèå çàùèòíîãî ãàçà

Ïðèìå÷àíèå! Ïîäñîåäèíåíèå ê äèñïëåþ (öèôðîâîìó ïðèáîðó) è ê îõëàæäàþùåé âîäå

âîçìîæíî òîëüêî íà îïðåäåëåííûõ ì îäåëÿõ.

*ELP=ESABLogicPump,ñì.ï.5.2.

bm34d1ra -- 1 0 --

5.2 Ñîåäèíèòåëü äëÿ ïîäà÷è âîäû

Ïðè ïîäñîåäèíåíèè âîäîîõëàæäàåìîé ñâàðî÷íîé ãîðåëêè ãëàâíûé

ïåðåêëþ÷àòåëü èñòî÷íèêà ïèòàíèÿ äîëæåí íàõîäèòüñÿ â ïîëîæåíèè ”ÎÒÊË.”, à

ïåðåêëþ÷àòåëü áëîêà îõëàæäåíèÿ äîëæåí íàõîäèòüñÿ â ïîëîæåíèè “ELP/0”.

Áëîê ïîäà÷è ïðîâîëîêè ñ ñîåäèíèòåëåì ä ëÿ ïîäà÷è âîäû ñíàáæåí ñèñòåìîé

îáíàðóæåíèÿ ïîòîêà âîäû ELP (ESAB Logic Pump), êîòîðàÿ ïðîâåðÿåò,

ïîäñîåäèíåíû ëè øëàíãè ïîäà÷è âîäû. Ïîñëå ïîäñîåäèíåíèÿ âîäÿíîé íàñîñ

çàïóñêàå òñÿ àâòîìàòè÷åñêè.

Ñèñòåìà îáíàðóæåíèÿ âîäû ðàáîòàåò òîëüêî ñ èñòî÷íèêîì ïèòàíèÿ,

îáîðóäîâàííûì ñèñòåìîé ELP.

5.3 Îïèñàíèå ôóíêöèé

Âðåìÿ ïåðåõîäà äóãè

Âðåìÿ ïåðåõîäà äóãè ýòî çàäåðæêà ìåæäó ìîìåíòîì, ê îãäà íà÷èíàå òñÿ

ñíèæåíèå ñêîðîñòè ïîäà÷è ïðîâîëîêè, è ìîìåíòîì, êîãäà èñòî÷íèê ïèòàíèÿ

îòêëþ÷àåò ñâàðî÷íûé òîê. Ñëèøêîì êîðîòêîå âðåìÿ ïåðåõîäà äóãè ïðèâîäèò ê

îáðàçîâàíèþ ä ëèííîãî âûñò óïàþùåãî êîíöà ïðèñàäî÷íîé ïðîâîëîêè, â

ðåçóëü òàòå ÷åãî âîçíèêàåò îïàñíîñòü òîãî, ÷òî ïðîâîëîêà îêàæåòñÿ âïëàâëåíà

â òâåðäåþùèé ñâàðî÷íûé øîâ. Ñëèøêîì ïðîäîëæèòåëüíîå âðåìÿ ïåðåõîäà

äóãè ïðèâîäèò ê îáðàçîâàíèþ êîðîòêîãî âûñòóïàþùåãî êîíöà, â ðåçóëüòàòå

÷åãî âîçíèêàåò îïàñíîñòü òîãî, ÷òî äóãà ïåðåêèíåòñÿ íà êîíòàêò-äåòàëü.

Çàïîëíåíèå êðàòåðà

Çàïîëíåíèå êðàòåðà ïîçâîëÿåò ïðåäîòâðàòèòü îáðàçîâàíèå ïîð, òåðìè÷åñêîå

ðàñòðåñêèâàíèå è îáðàçîâàíèå êðàòåðà â ñâàðíîì øâå, êîãäà ïðîöåññ ñâàðêè

ïðåêðàùàåòñÿ.

Íà ðèñ. 1 ïðîäåìîíñòðèðîâàí ðàçðûâ

ñâàðíîãî øâà è òðåùèíà èëè êðàòåð,

ðàñêðûòûé â îòâåðæäåííîé

öåíòðàëüíîé ÷àñòè, êîòîðûå

îáðàçóþòñÿ âñëåäñòâèå óñàäêè â

ïðîöåññå îòâåðæäåíèÿ.

Ðèñ. 1. Ïîñëå ñâàðêè áåç çàïîëíåíèÿ êðàòåðà

Íà ðèñ. 2 ïîêàçàíî, ÷òî äóãà

ïðîäîëæàå ò âûäåëÿòü îïðåäåëåííîå

êîëè÷åñòâî òåïëà âî âðåìÿ

îòâåðæäåíèÿ ñâàðî÷íîé çîíû. Ýòî

ïðèâîäèò ê òàêèì èçìåíåíèÿì

ïðîöåññà îòâåðæäåíèÿ, ÷òî

ïîñëåäíèé îòâåðæäåííûé ó÷àñòîê

ñâàðî÷íîé çîíû çàêàí÷èâàåòñÿ

ââåðõó,

ëàãîäàðÿ ÷åìó ìîæíî

èçáåæàòü âîçíèêíîâåíèÿ êðàòåðà.

Ðèñ. 2. Ïîñëå ñâàðêè ñ çàïîëíåíèåì êðàòåðà

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2-øàãîâîå

Â 2-øàãîâîì ðåæèìå ïîäà÷à ïðîâîëîêè íà÷èíàåòñÿ, êîãäà ïåðåêëþ÷àòåëü

íàæèìàåòñÿ, è çàêàí÷èâàåòñÿ, ê îãäà îí îò ïóñêàåòñÿ.

4-øàãîâîå

Â 4-øàãîâîì ðåæèìå ïîäà÷à ãàçà íà÷èíàåòñÿ, êîãäà ïåðåêëþ÷àòåëü

íàæèìàåòñÿ, à ïîäà÷à ïðîâîëîêè íà÷èíàåòñÿ, êîãäà îí îòïóñêàåòñÿ. Ïðîöåññ

ñâàðêè ïðîäîëæàåòñÿ äî òåõ ïîð, ïîêà ïåðåêëþ÷àòåëü íå áóäåò ñíîâà íàæàò.

Ïðè ýò îì ïîäà÷à ïðîâîëîêè îñòàíàâëèâàåòñÿ. Êîãäà ïåðåêëþ÷àòåëü

îòïóñêàåòñÿ, ïðåêðàùàåòñÿ ïîäà÷à ãàçà.

Çàïóñê ìåäëåííîé ïîäà÷è

Çàïóñê ìåäëåííîé ïîäà÷è îçíà÷àåò, ÷òî ïðîâîëîêà ïîäàåòñÿ ñ ìàëîé

ñêîðîñòüþ, ïîêà îíà íàõîäèòñÿ â ñîñòîÿíèè ýëåêòðè÷åñêîãî êîíòàêòà ñ

çàãîòîâêîé, ïîñëå ÷åãî ñêîðîñòü óâåëè÷èâàåòñÿ äî çàäàííîé óñòàâêè.

Ñêîðîñòü ïîäà÷è ïðîâîëîêè

Ýòîò ïàðàìåòð îïðåäåëÿåò òðåáóåìóþ ñêîðîñòü ïîäà÷è ïðèñàäî÷íîé

ïðîâîëîêè â ì/ìèí.

5.4 Äàâëåíèå ïîäà÷è ïðîâîëîêè

Ïðåæäå âñåãî óáåäèò å ñü â ò îì, ÷òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåòñÿ

÷åðåç íàïðàâëÿþùèå. Ïîñëå ýòîãî óñòàíîâèòå óñèëèå, ñîçäàâàåìîå

ðîëèêàìè ïîäà÷è ïðîâîëîêè. Ïîìíèòå, ÷òî ýòî óñèëèå íå äîëæíî áûòü

÷ðåçìåðíûì.

Ðèñ. 1 Ðèñ. 2

Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà÷è ïîìåñòèòå êàêîé-ëèáî

òâåðäûé ïðåäìåò, íàïðèìåð, äåðåâÿííûé áðóñîê í à ïóòè ïîäà÷è ï ðîâîëîêè.

Ïðè ðàññòîÿíèè ïðèìåðíî 5 ìì îò ïèñòîëåòà ä ëÿ ïîäà÷è ïðîâîëîêè äî

äåðåâÿííîãî áðóñêà (ðèñ. 1) ïîäàþùèå ðîëèêè äîëæíû ïðîñêàëüçûâàòü.

Ïðè ðàññòîÿíèè ïðèìåðíî 50 ìì ïðîâîëîêà äîëæíà ïîäàâàòüñÿ è ñãèáàòüñÿ

ïðè óïîðå â áðóñîê (ðèñ. 2).

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5.5 Ñìåíà / çàãðóçêà ïðîâîëîêè â áëîê ESABFeed 30

S Îòêðîéòå áîêîâóþ ïàíåëü.

S Îòñîåäèíèòå äàò÷èê äàâëåíèÿ, îòêèíóâ åãî íàçàä, ïðè ýòîì íàæèìíûå

ðîëèêè ïåðåäâèíóòñÿ ââåðõ.

S Âûïðÿìèòå íîâóþ ïðîâîëîêó íà äëèíå 10-20 ñì. Ïðåæäå ÷åì ââîäèòü åå â

áëîê ïîäà÷è ïðîâîëîêè, óäàëèòå íàïè ëüíèêîì ñ òîðöà ïðîâîëîêè

çàóñåíöû è îñòðûå êðîìêè.

S Óáåäèòåñü â òîì, ÷òî ïðîâîëîêà ïðàâèëüíî ïîäàåòñÿ â êàíàâêó ïîäàþùåãî

ðîëèêà è â âûïóñêíóþ íàñàäêó èëè íàïðàâëÿþùóþ äëÿ ïðîâîëîêè.

S Çàêðåïèòå äàò÷èê äàâëåíèÿ.

S Çàêðîéòå áîêîâóþ ïàíåëü.

5.6 Ñìåíà / çàãðóçêà ïðîâîëîêè â áëîê ESABFeed 48

S Îòêðîéòå áîêîâóþ ïàíåëü.

S Ïðèæìèòå ïðèæèìíîå óñòðîéñòâî (1) âíèç è ïîòÿíèòå åãî ê ñåáå è ââåðõ.

S Âûò àùèòå êàðåòêó.

S Âûïðÿìèòå íîâóþ ïðîâîëîêó íà äëèíå 10-20 ñì. Ïðåæäå ÷åì ââîäèòü åå â

áëîê ïîäà÷è ïðîâîëîêè, óäàëèòå íàïè ëüíèêîì ñ òîðöà ïðîâîëîêè

çàóñåíöû è îñòðûå êðîìêè.

S Óáåäèòåñü â òîì, ÷òî ïðîâîëîêà ïðàâèëüíî ïîäàåòñÿ â êàíàâêó ïîäàþùåãî

ðîëèêà è â âûïóñêíóþ íàñàäêó èëè íàïðàâëÿþùóþ äëÿ ïðîâîëîêè.

S Ïîñò àâüòå êàðåòêó íà ìåñòî.

S Çàêðîéòå áîêîâóþ ïàíåëü.

5.7 Çàìåíà ïîäàþùèõ ðîëèêîâ íà áëîêå ESABFeed 30

S Îòêðîéòå áîêîâóþ ïàíåëü.

S Îòñîåäèíèòå äàò÷èê äàâëåíèÿ (1), îòîãíóâ åãî

íàçàä. Ïðèæèìíûå ðîëèêè ñìåñòÿòñÿ ââåðõ.

S Îòñîåäèíèòå ïðèæèìíûå ðîëèêè (2), ïîâåðíóâ

îñü (3) íà 1/4 îáîðîòà ïî ÷àñîâîé ñòðåëêå è

âûòÿíóâ åå. Îòñîåäèíèòå ïðèæèìíûå ðîëèêè.

S Îòñîåäèíèòå ïîäàþùèå ðîëèêè (4), îòâèíòèâ ãàéêè

(5) è âûòÿíóâ ðîëèêè íàðóæó.

Äëÿ óñòàíîâêè ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â

îáðàòíîì ïîðÿäêå .

Âûáîð êàíàâîê â ïîäàþùèõ ðîëèêàõ

Ïîâåðíèòå ïîäàþùèé ðîëèê òàê, ÷òîáû ðàçìåðíàÿ ìåòêà

òðåáóåìîé êàíàâêè áûëà îáðàùåíà ê âàì.

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5.8 Çàìåíà ïîäàþùèõ ðîëèêîâ íà áëîêå ESABFeed 48-4

S Îòêðîéòå áîêîâóþ ïàíåëü.

S Ïðèæìèòå ïðèæèìíîå óñòðîéñòâî (1) âíèç è

ïîòÿíèòå åãî ê ñåáå è ââåðõ.

S Âûòàùè òå êàðåòêó (2).

S Âûâèíòèòå âèíòû (3) ñ ãîëîâêîé ïîä òîðöîâûé

êëþ÷, êðåïÿùèå ïðîìåæó òî÷íóþ íàñàäêó íà

äåðæàòåëå, è èçâëåêèòå äåðæàòåëü.

S Âûâèíòèòå êðåïåæíûé âèíò âûïóñêíîé

íàñàäêè (4) è î òâåäèòå íàñàäêó íàçàä.

S Ïîëíîñòüþ âûâèíòèòå âèíò ñ ãîëîâêîé ïîä

òîðöåâîé êëþ÷ (5).

S Îñëàáüòå äâà âíåøíèõ âèíòà (6) ñ ãîëîâêîé ïîä

òîðöåâîé êëþ÷ íà ïîëîáîðîòà.

S Èçâëåêèòå ïîäàþùèå ðîëè êè (7).

Ïðè óñòàíîâêå ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â îáðàòíîì ïîðÿäêå.

Âûáîð êàíàâîê â ïîäàþùèõ ðîëèêàõ

Ïðè íåîáõîäèìîñòè ìåæäó

íàðóæíîé øàéáîé è ïîäàþùèì

ðîëèêîì óñòàíàâëèâàþòñÿ

ïðèâîäíûå øàéáû (íå áîëåå 2 øò.).

Âíèìàíèå! Ïðè çàìåíå ïðèæèìíûõ

ðîëèêîâ (8) ìåíÿåòñÿ âñÿ êàðåòêà.

6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆ ÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ

îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.

Ïðèìå÷àíèå:

Ã àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú

ñàìîñòîÿòåëúíî ïûòàåòñÿ ïð îèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ

íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

6.1 Ïðîâåðêà è î÷èñòêà

Áëîê ïîäà÷è ïðîâîëîêè

Ðåãóëÿðíî ï ðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ï ðîâîëîêè íå áûë çàáèò ãðÿçüþ.

S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ

óñòàíîâëåíîé ïåðèîäè÷íîñòüþ âûïîëíÿòü î÷èñòêó è çàìåíó

èçíàøèâàåìûõ êîìïîíåíòîâ ìåõàíèçìà áëîêà ïîäà÷è. Èìåéòå ââèäó, ÷òî

åñëè ïðåäâàðèòåëüíîå íàòÿæåíèå óñòàíîâëåíî ñëèøêîì ñèëüíûì, òî ýòî

ìîæåò ïðèâåñòè ê ïîâûøåííîìó èçíîñó ïðèæèìíûõ ðîëèêîâ, ïîäàþùèõ

ðîëèêîâ è íàïðàâëÿþùèõ ä ëÿ ïðîâîëîêè.

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Òîðìîçíàÿ âòóëêà.

Òîðìîçíàÿ âòóëêà ðåãó ëèðóåò ñÿ ïåðåä

ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè

ïîâòîðíîé ðåãóëèðîâêè ïðèäåðæèâàéòåñü

óêàçàíèé ïðèâåäåííûõ íèæå. Ïðè ïðàâèëüíî

îòðåãóëèðîâàííîé òîðìîçíîé âòóëêå

ïðîâîëîêà äîëæíà íåñêîëüêî

ïðîâèñàòü ïîñëå îñòàíîâêè ïîäà÷è.

S Ðåãóëèðîâêà òîðìîçíîã î óñèëèÿ:

S Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè

S Âñòàâèòü îòâåðòêó â ï ðóæèíû èìåþùèåñÿ âî âò óëêå.

Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî ÷àñîâîé

ñòðåëêå.

Äëÿ óâåëè÷åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ ÷àñîâîé

ñòðåëêè. Ïðèìå÷àíèå: Îáå ïðóæèíû ñëåäóåò ïîâîðà÷èâàòü íà

îäèíàêîâîå ÷èñëî îáîðîòîâ.

Ñâàðî÷íàÿ ãîðåëêà

S Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ

óñòàíîâëåííîé ïåðèîäè÷íîñòüþ âûïîëíÿòü ÷èñòêó è çàìåíó

èçíàøèâàåìûõ êîìïîíåíòîâ ñâàðî÷íîé ãîðåëêè. Ðåãóëÿðíî äî÷èñòà

ïðîäóâàéòå íàïðàâëÿþùèå ä ëÿ ïðîâîëîêè è î÷èùàéòå êîíòàêòíóþ ã óáêó.

7 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà

ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

ENGLISH

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TOCe

1 DIRECTIVE 16........................................................

2SAFETY 16...........................................................

3 INTRODUCTION 18...................................................

3.1 Equipment 18................................................................

4 TECHNICAL DATA 18.................................................

5 INSTALLATION 19....................................................

5.1 Lifting instructions 20.........................................................

6 OPERATION 20.......................................................

6.1 Connections and control devices 21............................................

6.2 Water connection 21..........................................................

6.3 Function explanations 22......................................................

6.4 Wire feed pressure 23........................................................

6.5 Changing / loading wire ESABFeed 30 23.......................................

6.6 Changing / loading wire ESABFeed 48 23.......................................

6.7 Changing feed rollers on ESABFeed 30 24......................................

6.8 Changing feed rollers on ESABFeed 48 24......................................

7 MAINTENANCE 25....................................................

7.1 Inspection and cleaning 25....................................................

8 ORDERING SPARE PARTS 25..........................................

DIAGRAM 26............................................................

ORDERING NUMBER 27.................................................

WEAR COMPONENTS 28.................................................

ACCESSORIES 32.......................................................

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1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB Arc Equipment, S--695 81 Laxå, Sweden, declares that wire feed unit ESABFeed 30--4

M13

/ESABFeed 48--4 M13 from serial number 238 onwards, conforms to standard EN 60974--5, in accord-

ance with the requirements of directive (73/23/EEC) and appendix (93/68/EEC) and standard EN

50199 in accordance with the requirements of directive (89/336/EEC) and appendix (93/68/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Henry Selenius

Vice President

ESAB AB Arc Equipment

695 81 LAXÅ

SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

Laxå 2002--10--23

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

S its operation

S location of emergency stops

S its function

S relevant safety precautions

S welding

2. The operator must ensure that:

S no unauthorized person is stationed within the working area of the equipment when it is

started up.

S no--one is unprotected when the arc is struck

3. The workplace must:

S be suitable for the purpose

S be free from drafts

4. Personal safety equipment

S Always wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

S Make sure the return cable is connected securely.

S Work on high voltage equipment may only be carried out by a qualified electrician.

S Appropriate fire extinquishing equipment must be clearly marked and close at hand.

S Lubrication and maintenance must not be carried out on the equipment during operation.

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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S Insulate yourself from earth and the workpiece.

S Ensure your working stance is s afe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect y our eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect y our ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding p rotectio n and accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

This product is solely intended for arc welding.

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3 INTRODUCTION

The ESABFeed 30--4 and ESABFeed 48--4 wire feed

units with control panel M13 are intended for MIG/MAG--

welding together with infinitely adjustable welding power

sources.

They come in different variants, see on page 27.

The wire feed units are sealed and contain four--wheel

drive wire feed mechanisms as well as control electronics.

They can be used together with wire on ESAB’s

MarathonPact, or on wire bobbin (standard Ø 300 mm, accessory Ø 440 mm).

The wire feed unit can be installed either at the power source, suspended above the

workplace, on a support arm or on the floor with or without wheel set.

ESAB’s accessories for the product can be found on page 32.

3.1 Equipment

The ESABFeed 30--4 wire feed unit is supplied with:

S Instruction manual

S Stickers with recommended wear parts.

The ESABFeed 48--4 wire feed unit is supplied with:

S Spacer (4)

S Hex key wrench (4 mm)

S Instruction manual

S Stickers with recommended wear parts.

4 TECHNICAL DATA

ESABFeed 30--4 M13 ESABFeed 48--4 M13

Power supply 42 V 50 -- 60 Hz 42 V 50 -- 60 Hz

Power requirement 336 VA 378 VA

Motor current I

max

8A 9A

Settings data

Wire feed speed

Burnback time

Crater filling time

Creep start

2/4 stroke

1.9--25.0 m/min

0-- 0.5 s

0-- 5.1 s

OFF or ON

2strokeor4stroke

1.9--25.0 m/min

0-- 0.5 s

0-- 5.1 s

OFF or ON

2strokeor4stroke

Gun connection EURO EURO

Max. diameter wire bobbin 300 mm (*440mm) 300 mm (*440mm)

Wire dimension 0.6--1.6 mm 0.6--2.4 mm

Weight

basic version

with sealed bobbin holder

11.5 kg

15 kg

14.5 kg

19 kg

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ESABFeed 48--4 M13ESABFeed 30--4 M13

Dimensions (l x w x h)

basic version

with sealed bobbin holder

380 x 275 x 400 mm

690 x 275 x 420 mm

380 x 275 x 400 mm

690 x 275 x 420 mm

Shielding gas

max pressure

All types intended for

MIG/MAG welding

5 bar

All types intended for

MIG/MAG welding

5 bar

Coolant

max pressure

50% water / 50% glycol

5 bar

50% water / 50% glycol

5 bar

Permissible load at

60% duty cycle

630 A 630 A

Enclosure class IP23 IP23

* Accessories, see page 32.

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

5 I NSTALLATION

The installatio n must be executed b y a p rofession al.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’ s responsibility to take adequate precautions.

WARNING!

When welding in an environment with increased electrical danger , only power sources intended

for this environment may be used. These power sources are marked with the symbol .

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5.1 Lifting instructions

Ordering number for the lifting eye can be found on page 32.

Note! If another mounting device is used, this should be insulated from the wire feed

unit.

6OPERATION

General safety regulations for the handling of the equipment can be found on

page 16. Read through before you start using the equipment!

WARNING!

Assure that the side panels are closed during operation.

To prevent the reel from sliding off the hub: Lock the reel in place by

turning the red knob as shown on the warning label attached next to

the hub.

WARNING!

Rotating parts can cause injury, take great care.

WARNING!

There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the

equipment, especially if used on an uneven or sloping surface.

When moving the equipment use intended handle. NOTE! Never pull on the gun.

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ESAB ESABFeed 48-4 M13 User manual

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Model: ESABFeed 48-4 M13

Category: Welding System

Type: User manual

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