Pepperl+Fuchs RM-320S-*-B-* Owner's manual

VisuNet FLX System

Extended Temperature

Range

RM-320S-*-B-*

PC-320S-*-B-*

DM-320S-*-B-*

Manual

With regard to the supply of products, the current issue of the following document is applicable:

The General Terms of Delivery for Products and Services of the Electrical Industry, published

by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elek-

troindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause:

"Expanded reservation of proprietorship"

Worldwide

Pepperl+Fuchs Group

Lilienthalstr. 200

68307 Mannheim

Germany

Phone: +49 621 776 - 0

E-mail: [email protected]pperl-fuchs.com

North American Headquarters

Pepperl+Fuchs Inc.

1600 Enterprise Parkway

Twinsburg, Ohio 44087

USA

Phone: +1 330 425-3555

E-mail: sales@us.pepperl-fuchs.com

Asia Headquarters

Pepperl+Fuchs Pte. Ltd.

P+F Building

18 Ayer Rajah Crescent

Singapore 139942

Phone: +65 6779-9091

E-mail: sales@sg.pepperl-fuchs.com

https://www.pepperl-fuchs.com

VisuNet FLX System

Contents

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3

1 History of the Manual ................................................................................................ 5

2 Introduction................................................................................................................ 6

2.1 Content of this Document............................................................................. 6

2.2 Manufacturer .................................................................................................. 6

2.3 Target Group, Personnel ............................................................................... 6

2.4 Symbols Used ................................................................................................ 7

3 Product Description .................................................................................................. 8

3.1 Overview......................................................................................................... 8

3.2 Reference Documents................................................................................. 11

3.3 Technical Data..............................................................................................13

3.4 Dimensions and Nameplates......................................................................20

4 Mechanical Installation ...........................................................................................26

4.1 Installation Requirements...........................................................................26

4.1.1 General Installation Information ........................................................................................ 27

4.1.2 Space Requirements ........................................................................................................ 29

4.2 Unpacking .................................................................................................... 29

4.3 Preparing for Pedestal Installation ............................................................ 31

4.4 Mounting the Housing onto the Pedestal..................................................32

4.5 Mounting the Housing with 0° Tilted Mounting Adapter.......................... 34

4.6 Open the Housing........................................................................................35

4.7 Installing Cables in the Pedestal................................................................38

4.8 Closing the AG-3200-* Housing..................................................................44

4.9 Wall Mount Installation................................................................................46

4.10 Wall Mounting for Scanner Barrier............................................................. 47

4.11 Top sunshield installation instructions .....................................................54

4.12 Side, top and back sunshield installation instructions ........................... 59

4.13 Back-only sunshield installation instructions ..........................................67

5 Electrical Installation............................................................................................... 69

5.1 General Electrical Installation Information ...............................................69

5.2 Equipotential Bonding ...............................................................................70

5.2.1 Equipotential Bonding Connection of the Housing to the Pedestal ................................... 71

5.2.2 Equipotential bonding of the pedestal............................................................................... 74

VisuNet FLX System

Contents

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4

5.3 Power Connection........................................................................................75

5.3.1 Connect the DC Power Cable ........................................................................................... 75

5.3.2 Connecting the AC Power Supply ..................................................................................... 77

6 Interfaces..................................................................................................................80

6.1 Computing Unit - Interface connectors .....................................................80

6.1.1 Power Limitations.............................................................................................................. 80

7 Installing Peripherals...............................................................................................81

7.1 Mounting the Keyboard ...............................................................................81

7.2 Installing the IDM Zone 2/22 Barcode Reader...........................................85

7.3 Installing the Bluetooth®-Kit ....................................................................100

8 Maintenance, Cleaning and Disposal ..................................................................104

8.1 Frequency Management............................................................................104

8.2 Maintenance ...............................................................................................104

8.2.1 Dismounting the Display Unit .......................................................................................... 105

8.2.2 Exchanging the PSU ....................................................................................................... 108

8.3 Exchanging the BPC3200-* or DMU3200-* ..............................................109

8.4 Cleaning......................................................................................................109

9 Chemical Resistance.............................................................................................110

10 Appendix.................................................................................................................113

VisuNet FLX System

History of the Manual

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1 History of the Manual

The following editions of the manual have been released:

Version Comments

11/2023 First edition

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6

VisuNet FLX System

Introduction

2 Introduction

2.1 Content of this Document

This document contains information that you need in order to use your product throughout the

applicable stages of the product life cycle. These can include the following:

•Product identification

•Delivery, transport, and storage

•Mounting and installation

•Commissioning and operation

•Maintenance and repair

•Troubleshooting

•Dismounting

•Disposal

The documentation consists of the following parts:

•Present document

•Instruction manual

•Datasheet

Additionally, the following parts may belong to the documentation, if applicable:

•Type examination certificate

•EU declaration of conformity

•Attestation of conformity

•Certificates

•Control drawings

•Additional documents

2.2 Manufacturer

2.3 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and dismount-

ing lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation, com-

missioning, operation, maintenance, and dismounting of the product. The personnel must have

read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

Note

This document does not substitute the instruction manual.

Note

For full information on the product, refer to the instruction manual and further documentation on

the Internet at www.pepperl-fuchs.com.

Pepperl+Fuchs Group

Lilienthalstraße 200, 68307 Mannheim, Germany

Internet: www.pepperl-fuchs.com

VisuNet FLX System

Introduction

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7

2.4 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid prop-

erty damage.

Depending on the risk level, the warning messages are displayed in descending order as fol-

lows:

Informative Symbols

Action

1. This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note

This symbol brings important information to your attention.

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VisuNet FLX System

Product Description

3 Product Description

3.1 Overview

The VisuNet FLX Systems are designed for Zone 2/22 (Div.2) and non-Ex (general) applica-

tions.

Thanks to the robust aluminum housing, the VisuNet FLX has an optimized thermal conductiv-

ity, resulting in improved heat exchange and temperature management. The high corrosion of

the enclosure resistance makes the VisuNet FLX platform interesting for industries with high

ambient temperatures, such as manufacturing, oil and gas, water and wastewater, and truck

and ship loading and filling. Industries such as life science, (petro-) chemical and pharmaceuti-

cal industries also benefit from the advantages of the aluminum variant of the VisuNet FLX.

The different mounting and configuring options lead to the highest application flexibility. Due to

a fully modular design, the new platform, which is geared to the needs of the (petro-) chemical

and pharmaceutical industries, the HMIs can be configured to fit exactly and enables simple

and fast adjustments in the field. With the modern, compact design less installation space is

required. The low weight allows a cost effective and easy installation.

In addition, individual solutions can also be created and manufactured at Pepperl+Fuchs' Solu-

tion Engineering Centers (SEC), which are located around the world. For example, a large

selection of already qualified control elements (e.g. push buttons, emergency stop) is available

for this purpose. Solutions for dual-monitor or mobile applications are also already taken into

account in the design and can be customized as needed.

VisuNet FLX System

Product Description

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VisuNet FLX System Components

Figure 3.1

No. Component

(1) Display Unit:

21.5" display, touch screen, hardened front glass, available with optical bonding or

non- optical bonding.

(2) RAM / Storage:

RAM available as 4 GB, 8 GB and 16 GB DDR4-2133

Storage available as 32 GB, 256 GB and 512 GB, expandable with qualified Pep-

perl+Fuchs components.

(3) Computing Unit:

(TCU, PCU or DMU): processor, SSD and memory, Ex circuits, interface modules

(4) Power Supply Unit:

AC option

(5) System Housing:

Powder Coated, Marine-Grade Aluminum Alloy

VisuNet FLX is preinstalled into the housing. Adapter, pedestal and keyboard must

be ordered separately.

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VisuNet FLX System

Product Description

VisuNet FLX pedestal mounted with keyboard/mouse

Figure 3.2 VisuNet FLX mounted into AG-3200-*-Housing on a pedestal PEDESTAL-3200-* with

adapter and optional EXTA4-* keyboard/mouse (ordered separately)

Preferred Configurations:

Note

For a description of the product model nomenclature, see the VisuNet FLX RM, VisuNet FLX

PC or VisuNet FLX DM product datasheets at www.pepperl-fuchs.com. For more mounting

options and information, see the VisuNet Mounting Options datasheet.

Typ e Typ e C o d e Description

Remote Monitor con-

figuration

RM-320S-NB-22FC-

D-1NKL4A1-NN0

Intel Celeron 3965U

4 GB DDR4, wide temperature grade

64-GB M.2 SATA 3, wide temperature grade

VisuNet RM Shell 6.x (based on Windows®

10 IoT Enterprise LTSC 2021)

PC configuration PC-320S-NB-22FC-

D-1NLP1A1-NN0

Intel Celeron 3965U

8 GB DDR4, wide temperature grade

256-GB M.2 NVMe, wide temperature grade

Windows® 10 IoT Enterprise 2021 x64 LTSC

VisuNet FLX System

Product Description

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3.2 Reference Documents

Important Instructions and Manuals for Operating the Device

Documentation Contents

VisuNet FLX

Panel

manual

•Panel installation

•Information regarding 21.5", 19" and 15.6" DPU

•Connecting the BPC3200-* to the DPU3200-*

•Panel dimensions

•Cut out dimensions

•Support Pixel Errors

•Gloves Tested for Touch Sensitivity

VisuNet FLX

System manual

•System installation (mechanical, electrical)

•Power connection (DC and AC)

•Installing peripherals

•Maintenance

•Chemical Resistance

You a re h e re :

VisuNet FLX

System Wide

Temperature

manual

•System installation (mechanical, electrical)

•Power connection (DC and AC)

•Installing peripherals

•Maintenance

•Chemical Resistance

BPC3200-*

manual

•Technical data and expanded technical data

•Electrical installation

•I/O connection

•DIP Switch positions when exchanging

DMU3200-*

manual

•Product Versions

•Technical data

•I/O Connection

•Opening the device

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VisuNet FLX System

Product Description

RM Shell 6

manual

•Overview

•App Management

•System Settings

•Factory Reset

•How-tos

EXTA4-*

manual

•Product description

•Installation and Commissioning

•Chemical Resistance

Wired handheld

barcode reader

for use in explo-

sion-hazardous

areas Zone 2/22

•System Structure

•Commissioning

Bluetooth® hand-

held barcode

reader for use in

explosion-haz-

ardous areas

Zone 2/22

•System Structure

•Commissioning

Documentation Contents

VisuNet FLX System

Product Description

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13

3.3 Technical Data

RM-320S-*

PC-320S-*

General specifications

Ty p e Remote Monitor

Hardware

Processor Intel® Celeron™ 3965U

RAM 1x 4 GB DDR4-2133, wide temperature grade [temperature class

B]

1x 8 GB DDR4-2133, wide temperature grade [temperature class

B]

Mass storage Storage interface:

1x M.2 2242/2280 M Key, PCIe + SATA 3

Storage:

64 GB M.2 SATA 3, wide temperature grade

Software

Operating system Pepperl+Fuchs VisuNet RM Shell 6 (based on Microsoft® Win-

dows® 10 IoT Enterprise 2021 LTSC (x64))

Optional:

T: ACP ThinManager Ready BIOS [Celeron, 4 GB RAM, no stor-

age]

General specifications

Ty p e Personal Computer

Hardware

Processor Intel® Core™ i5-7300U

RAM 2x SO-DIMM slots,

supports up to 32 GB DDR4-2133 (one SO-DIMM slot)

Configurable RAM options:

Wide temperature grade (temperature option B):

L: 1x 8GB DDR4-2133

M: 1x 16GB DDR4-2133

Mass storage Storage interface:

1x M.2 2242/2280 M Key, PCIe + SATA 3

Configurable storage options:

Wide temperature grade (temperature option B):

P: 256 GB M.2 NVMe 1.3 (PCIe 4x)

Q: 512 GB M.2 NVMe 1.3 (PCIe 4x)

Software

Operating system Microsoft® Windows® 10 IoT Enterprise LTSC 2021 (x64)

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VisuNet FLX System

Product Description

The measurements occurred under the following conditions:

Maximum load:

•Computing Unit: full load

•11.5 W total electrial loads

•Display Unit (21.5")

•External Monitor

RM-320S-* and PC-320S-*

Supply

Power consumption

Intel® CeleronTM 3965U

AC (110 V / 230 V) Maximum load: 60 W

DC (24 V)

Intel® CoreTM i5-7300U

AC (110 V / 230 V) Maximum load: 64 W

DC (24 V)

Indicators/operating means

Display

Ty p e Liquid Crystal Display (LCD) with LED backlight

Screen diagonal 54.61 cm (21.5 inches)

Resolution 1920 x 1080 pixels (Full HD)

Aspect ratio 16:9

Color depth 24 bit (16.7 M) color

Contrast 22FC: 5000:1

Brightness 22FC: 300 cd/m2

Reading angle 22FC: horizontal: 170°, vertical: 160°

Life span 22FC: back lamp life: 50.000-hrs typical half life, at 25°C (77°F)

Input devices

Touch screen 22FC: Capacitive touch, optical bonding, 10-finger multi-touch,

glove-friendly

Keyboard Optional: Foil keyboard with different pointing device options

available (see EXTA4 technical data)

VisuNet FLX System

Product Description

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15

Interface

Interface type 1 x DisplayPort 1.2 (DP++)

1 x mini DisplayPort 1.2 (DP++ w/ mono locking screw)

1 x Audio Line-out

2 x USB Ex i ports prepared for Pepperl+Fuchs intrinsically safe

keyboard

2 x USB 3.1 Gen1 (5 Gbps) ports

1 x USB 2.0 port

2 x LAN ports (RJ45, 10/100/1000 Mbps)

2 x RS232/422/485 (BIOS configurable) with 5V/12V to power

peripherals (1 x DB9 male + 1 x RJ45)

Directive conformity

Electromagnetic compatibility

Directive 2014/30/EU EN 61326-1:2013 (ind. Locations)

EN 61000-6-4:2007+A1:2011

Explosion protection

Directive 2014/34/EU EN IEC 60079-0:2018

EN IEC 60079-7:2015/A1:2018

EN 60079-11:2012

EN 60079-31:2014

RoHS

Directive 2011/65/EU

(RoHS)

EN IEC 63000:2018

Ambient conditions

Operating temperature -20 °C ... 50 °C (-4 ... 122 °F)

Storage temperature -20 °C ... 65 °C (-4 ... 149 °F)

Relative humidity max. relative humidity 93% at 50°C (non-condensing) according

to EN60068-2-78

Climatic conditions Passive cooling, no rotating parts

Altitude Operating altitude max. 2000 m

Shock resistance 18 shocks 15 g, 11 ms all axis, IEC 60068-2-27

Vibration resistance 10 ... 150 Hz, +/- 0.075 mm, 1 g, 10 cycles per axis according to

EN60068-2-6

Mechanical specifications

Degree of protection IP66 / Type 4X

Material Housing: Powder coated, marine-grade aluminium alloy (EN AW-

5754)

Installation System with enclosure

Mass approx. 11.4 kg

aprprox. 13.4 kg with AC Power Supply

with top sunshield: + approx. 1.6 kg

with top and side sunshield: + approx. 3 kg

Dimensions 577 mm x 466 mm x 233 mm

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VisuNet FLX System

Product Description

International approvals

UL approval

Approved for UL OrdLoc

UL approval E223772

UL61010-1 Ed.3

UL 61010-2-201 Ed2

CAN/CSA C22.2 No 61010-1-12

CAN/CSA C22.2 No 61010-2-201

UL HazLoc

UL approval E492874

Non-Incendive circuits for

CL I, DIV 2, GP A-D

CL II, DIV 2, GP F, G

CL III

Non-Incendive circuits for

CL I, ZN 2, IIC

CL II, ZN 22, IIIB

CL III, ZN 22, IIIA

Install per drawing 116-0478

Mounting in

CL I, DIV 2, GP A-D, T4

CL II, DIV 2, GP F, G, T4

CL III

Mounting in

CL I, ZN 2, IIC, T4

CL II, ZN 22, IIIB, T85°C

CL III, ZN 22, IIIA, T85°C

ATEX approval

ATEX certificate UL 22 ATEX 2481X

ATEX marking II 3 G Ex ec [ic Gc] IIC T4 Gc

II 3 D Ex tc [ic Dc] IIIC T85°C Dc

IECEx approval

IECEx certificate IECEx ULD 22.0019X

IECEx marking Ex ec [ic Gc] IIC T4 Gc

Ex tc [ic Dc] IIIC T85°C Dc

IECEx standard IEC 60079-0:2017 Ed 7.0

IEC 60079-7:2017 Ed 5.1

IEC 60079-11:2011 Ed 6.0

IEC 60079-31:2013 Ed. 2

VisuNet FLX System

Product Description

2023-11

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DM-320S-*

General specifications

Ty p e Direct Monitor

Supply

Power consumption

AC A: 115/230 V a.c. (100 ... 240 V a.c.), max. 0.4 A, max. 40 W

For detailed information refer to the PSU PS1000-A6-24.5 man-

ual.

DC D: 20 ... 28 V d.c. / 1.5 A (SELV/PELV or NEC class 2)

Indicators/operating means

Display

Ty p e Liquid Crystal Display (LCD) with LED backlight

Screen diagonal 54.61 cm (21.5 '')

Resolution 1920 x 1080 pixels (Full HD)

Aspect ratio 16:9

Color depth 24 bit (16.7 M) color

Contrast 22FC: 5000:1

Brightness 22FC: 300 cd/m2

Reading angle 22FC: horizontal: 170°, vertical: 160°

Life span 22FC: back lamp life: 50.000-hrs typical half life, at 25°C (77°F)

Input devices

Touch screen 22FC: Capacitive touch, optical bonding, 10-finger multi-touch,

glove-friendly

Keyboard Optional: Foil keyboard with different pointing device options

available (see EXTA4 technical data)

Interface

Interface type 1x Power input w/ 3-pin terminal block

1x HDMI

1x DVI-I

1x VGA

1x USB

1x OSD Menu w/ power button

Directive conformity

Electromagnetic compatibility

Directive 2014/30/EU EN 61326-1:2013 (ind. Locations)

EN 61000-6-4:2007+A1:2011

Explosion protection

2023-11

18

VisuNet FLX System

Product Description

Directive 2014/34/EU EN IEC 60079-0:2018

EN IEC 60079-7:2015/A1:2018

EN 60079-31:2014

RoHS

Directive 2011/65/EU

(RoHS)

EN IEC 63000:2018

Ambient conditions

Operating temperature -20 °C ... 50 °C (-4 ... 122 °F)

Storage temperature -20 °C ... 65 °C (-4 ... 149 °F)

Relative humidity max. relative humidity 93% at 50°C (non-condensing) according

to EN60068-2-78

Climatic conditions Passive cooling, no rotating parts

Altitude Operating altitude max. 2000 m

Shock resistance 18 shocks 15 g, 11 ms all axis, IEC 60068-2-27

Vibration resistance 10 ... 150 Hz, +/- 0.075 mm, 1 g, 10 cycles per axis according to

EN60068-2-6

Mechanical specifications

Degree of protection IP66 / Type 4X

Material Housing: Aluminium EN AW-5754

Installation System with enclosure

Mass approx. 11.4 kg

aprprox. 13.4 kg with AC Power Supply

with top sunshield: + approx. 1.6 kg

with top and side sunshield: + approx. 3 kg

Dimensions 577 mm x 466 mm x 233 mm

International approvals

UL approval

Approved for UL OrdLoc UL approval E223772

UL61010-1 Ed.3

UL 61010-2-201 Ed2

CAN/CSA C22.2 No 61010-1-12

CAN/CSA C22.2 No 61010-2-201

Approved for UL HazLoc Mounting in

CL I, DIV 2, GP A-D, T4

CL II, DIV 2, GP F, G, T4

CL III

Mounting in

CL I, ZN 2, IIC, T4

CL II, ZN 22, IIIB, T85°C

CL III, ZN 22, IIIA, T85°C

ATEX approval

ATEX certificate UL 22 ATEX 2481X

Directive conformity

VisuNet FLX System

Product Description

2023-11

19

ATEX mar king II 3 G Ex ec [ic] IIC T4 Gc

II 3 D Ex tc IIIC T85°C Dc

IECEx approval

IECEx certificate IECEx ULD 22.0019X

IECEx marking Ex ec IIC T4 Gc

Ex tc IIIC T85°C Dc

IECEx standard IEC 60079-0:2017 Ed 7.0

IEC 60079-7:2017 Ed 5.1

IEC 60079-31:2013 Ed. 2

International approvals

Note

For expanded technical data regarding e.g. interfaces, electrical parameter, storage capacity

and reliability rating refer to the DMU3200-* manual.

Note

Assess the system performance in context with the applications intended environmental

conditions, including operating temperature range.

2023-11

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VisuNet FLX System

Product Description

3.4 Dimensions and Nameplates

Dimensions

Figure 3.3 0° tilted with pedestal, Dimensions with Top, Sides, Back shields

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