Allen-Bradley MicroLogix 1400 User manual

Type
User manual
MicroLogix 1400
Programmable
Controllers
Bulletins 1766
Instruction Set Reference
Manual
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Important User Information
Solid state equipment has operational characteristics differing from those of
electromechanical equipment. Safety Guidelines for the Application,
Installation and Maintenance of Solid State Controls (publication SGI-1.1
available from your local Rockwell Automation sales office or online at
http://literature.rockwellautomation.com
) describes some important
differences between solid state equipment and hard-wired electromechanical
devices. Because of this difference, and also because of the wide variety of
uses for solid state equipment, all persons responsible for applying this
equipment must satisfy themselves that each intended application of this
equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for
indirect or consequential damages resulting from the use or application of
this equipment.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with
any particular installation, Rockwell Automation, Inc. cannot assume
responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to
use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without
written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware
of safety considerations.
Rockwell Automation, Allen-Bradley, TechConnect, SLC 5/02, SLC 5/03, PLC-5, MicroLogix, SLC 500, RSLogix, RSLogix Micro,
RSLinx, and RSLogix 500 are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
WARNING
Identifies information about practices or circumstances that can
cause an explosion in a hazardous environment, which may lead to
personal injury or death, property damage, or economic loss.
IMPORTANT
Identifies information that is critical for successful application and
understanding of the product.
ATTENTION
Identifies information about practices or circumstances that can lead
to: personal injury or death, property damage, or economic loss.
Attentions help you identify a hazard, avoid a hazard, and recognize
the consequence.
SHOCK HAZARD
Labels may be on or inside the equipment, such as a drive or motor,
to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, such as a drive or motor,
to alert people that surfaces may reach dangerous temperatures.
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3 Publication 1766-RM001A-EN-P - October 2008
Summary of Changes
To help you locate new and updated information in this release of the
manual, we have included change bars as shown to the right of this
paragraph.
Firmware Upgrades
Enhanced features are added to the controllers through a firmware
upgrade. This firmware upgrade is not required, except to allow you
access to the latest features and corrected anomalies. To use the newest
features, be sure your controller’s firmware is at the following level:
To upgrade the firmware for a MicroLogix controller visit the MicroLogix
web site at http://www.ab.com/micrologix
.
In order to use all of the latest features, RSLogix 500/RSLogix Micro
programming software must be version 8.10.00 or higher.
Programmable
Controller
Firmware Revision Catalog Numbers
MicroLogix 1400 Series A, Revision A, FRN 3 1766-L32AWA, 1766-L32BWA, 1766-L32BXB,
1766-L32AWAA, 1766-L32BWAA and
1766-L32BXBA controllers
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4 Summary of Changes
Notes:
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5 Publication 1766-RM001A-EN-P - October 2008
Table of Contents
Summary of Changes
Firmware Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Preface
Who Should Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . 13
Purpose of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Common Techniques Used in this Manual. . . . . . . . . . . . . . . . 13
Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Rockwell Automation Support . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 1
I/O Configuration Embedded I/O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MicroLogix 1400 Expansion I/O . . . . . . . . . . . . . . . . . . . . . . . 17
MicroLogix 1400 Expansion I/O Memory Mapping. . . . . . . . . . 18
I/O Addressing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
I/O Forcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Input Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Latching Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Configure Expansion
I/O Using RSLogix 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Chapter 2
Controller Memory and File
Types
Controller Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Data Files. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Protecting Data Files During Download. . . . . . . . . . . . . . . . . . 47
Static File Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Password Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Clearing the Controller Memory . . . . . . . . . . . . . . . . . . . . . . . 51
Allow Future Access Setting (OEM Lock). . . . . . . . . . . . . . . . . 52
Web View Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LCD Edit Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Chapter 3
Function Files Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Real-Time Clock Function File . . . . . . . . . . . . . . . . . . . . . . . . 57
RTA - Real Time Clock Adjust Instruction . . . . . . . . . . . . . . . . 59
Memory Module Information Function File . . . . . . . . . . . . . . . 60
Base Hardware Information Function File . . . . . . . . . . . . . . . . 62
Communications Status File . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Ethernet Communications Status File. . . . . . . . . . . . . . . . . . . . 80
Input/Output Status File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Chapter 4
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Programming Instructions
Overview
Instruction Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Using the Instruction Descriptions . . . . . . . . . . . . . . . . . . . . . 92
Chapter 5
Using the High-Speed
Counter and Programmable
Limit Switch
High-Speed Counter Overview . . . . . . . . . . . . . . . . . . . . . . . . 99
Programmable Limit Switch Overview. . . . . . . . . . . . . . . . . . . 99
High-Speed Counter (HSC) Function File . . . . . . . . . . . . . . . 100
High-Speed Counter Function File Sub-Elements Summary . . 102
HSC Function File Sub-Elements. . . . . . . . . . . . . . . . . . . . . . 103
HSL - High-Speed Counter Load . . . . . . . . . . . . . . . . . . . . . . 130
RAC - Reset Accumulated Value . . . . . . . . . . . . . . . . . . . . . . 131
Programmable Limit Switch (PLS) File. . . . . . . . . . . . . . . . . . 132
Chapter 6
Using High-Speed Outputs PTO - Pulse Train Output. . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Pulse Train Output Function. . . . . . . . . . . . . . . . . . . . . . . . . 139
Pulse Train Outputs (PTOX) Function File . . . . . . . . . . . . . . 143
Pulse Train Output Function File Sub-Elements Summary . . . 144
PWM - Pulse Width Modulation . . . . . . . . . . . . . . . . . . . . . . 158
PWM Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Pulse Width Modulation (PWMX) Function File. . . . . . . . . . . 159
Pulse Width Modulated Function File Elements Summary . . . 160
Chapter 7
Relay-Type (Bit) Instructions XIC - Examine if Closed
XIO - Examine if Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
OTE - Output Energize. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
OTL - Output Latch
OTU - Output Unlatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
ONS - One Shot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
OSR - One Shot Rising
OSF - One Shot Falling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Chapter 8
Timer and Counter
Instructions
Timer Instructions Overview . . . . . . . . . . . . . . . . . . . . . . . . 175
TON - Timer, On-Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
TOF - Timer, Off-Delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
RTO - Retentive Timer, On-Delay . . . . . . . . . . . . . . . . . . . . . 181
How Counters Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
CTU - Count Up
CTD - Count Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
RES - Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Chapter 9
Compare Instructions Using the Compare Instructions . . . . . . . . . . . . . . . . . . . . . . 190
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EQU - Equal
NEQ - Not Equal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
GRT - Greater Than
LES - Less Than . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
GEQ - Greater Than or Equal To
LEQ - Less Than or Equal To . . . . . . . . . . . . . . . . . . . . . . . . 192
MEQ - Mask Compare for Equal . . . . . . . . . . . . . . . . . . . . . 193
LIM - Limit Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Chapter 10
Math Instructions Using the Math Instructions . . . . . . . . . . . . . . . . . . . . . . . . . 198
Updates to Math Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . 200
Using the Floating Point (F) Data File . . . . . . . . . . . . . . . . . . 201
ADD - Add
SUB - Subtract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
MUL - Multiply
DIV - Divide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
NEG - Negate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
CLR - Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
ABS - Absolute Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
SCL - Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
SCP - Scale with Parameters . . . . . . . . . . . . . . . . . . . . . . . . . 209
SQR - Square Root . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
SIN - Sine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
COS - Cosine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
TAN - Tangent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
ASN - Arc Sine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
ACS - Arc Cosine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
ATN - Arc Tangent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
DEG - Radians to Degrees . . . . . . . . . . . . . . . . . . . . . . . . . . 223
RAD - Degrees to Radians . . . . . . . . . . . . . . . . . . . . . . . . . . 225
LN - Natural Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
LOG - Base 10 Logarithm . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
XPY - X Power Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
CPT - Compute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Chapter 11
Application Specific
Instructions
RHC - Read High Speed Clock . . . . . . . . . . . . . . . . . . . . . . . 237
RPC - Read Program Checksum . . . . . . . . . . . . . . . . . . . . . . 239
TDF - Compute Time Difference. . . . . . . . . . . . . . . . . . . . . . 240
Chapter 12
Conversion Instructions Using Decode and Encode Instructions . . . . . . . . . . . . . . . . . 243
DCD - Decode 4 to 1-of-16 . . . . . . . . . . . . . . . . . . . . . . . . . 244
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ENC - Encode
1-of-16 to 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
FRD - Convert from Binary Coded Decimal (BCD) . . . . . . . . 246
TOD - Convert to Binary Coded Decimal (BCD) . . . . . . . . . 250
GCD - Gray Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
Chapter 13
Logical Instructions Using Logical Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Updates to Math Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . 256
AND - Bit-Wise AND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
OR - Logical OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
XOR - Exclusive OR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
NOT - Logical NOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
Chapter 14
Move Instructions MOV - Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
MVM - Masked Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Chapter 15
File Instructions CPW - Copy Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
COP - Copy File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
FLL - Fill File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
BSL - Bit Shift Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
BSR - Bit Shift Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
FFL - First In, First Out (FIFO) Load . . . . . . . . . . . . . . . . . . . 277
FFU - First In, First Out (FIFO) Unload . . . . . . . . . . . . . . . . 279
LFL - Last In, First Out (LIFO) Load . . . . . . . . . . . . . . . . . . . 282
LFU - Last In, First Out (LIFO) Unload . . . . . . . . . . . . . . . . . 284
SWP - Swap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Chapter 16
Sequencer Instructions SQC- Sequencer Compare . . . . . . . . . . . . . . . . . . . . . . . . . . 288
SQO- Sequencer Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
SQL - Sequencer Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Chapter 17
Program Control Instructions JMP - Jump to Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
LBL - Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
JSR - Jump to Subroutine . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
SBR - Subroutine Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
RET - Return from Subroutine . . . . . . . . . . . . . . . . . . . . . . . 299
SUS - Suspend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
TND - Temporary End . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
END - Program End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
MCR - Master Control Reset . . . . . . . . . . . . . . . . . . . . . . . . . 300
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Chapter 18
Input and Output Instructions IIM - Immediate Input with Mask . . . . . . . . . . . . . . . . . . . . . 303
IOM - Immediate Output with Mask . . . . . . . . . . . . . . . . . . . 305
REF- I/O Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
Chapter 19
Using Interrupts Information About Using Interrupts. . . . . . . . . . . . . . . . . . . . 307
User Interrupt Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 312
INT - Interrupt Subroutine . . . . . . . . . . . . . . . . . . . . . . . . . . 312
STS - Selectable Timed Start . . . . . . . . . . . . . . . . . . . . . . . . . 313
UID - User Interrupt Disable . . . . . . . . . . . . . . . . . . . . . . . . 314
UIE - User Interrupt Enable . . . . . . . . . . . . . . . . . . . . . . . . . 315
UIF - User Interrupt Flush . . . . . . . . . . . . . . . . . . . . . . . . . . 316
Using the Selectable Timed Interrupt (STI) Function File . . . . 318
Using the Event Input Interrupt (EII) Function File . . . . . . . . 322
Chapter 20
Process Control Instruction The PID Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
The PID Equation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
PD Data File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
PID - Proportional Integral Derivative . . . . . . . . . . . . . . . . . 332
Input Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
Output Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
Tuning Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339
Runtime Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
Analog I/O Scaling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
Application Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
Chapter 21
ASCII Instructions General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
ASCII Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
Instruction Types and Operation. . . . . . . . . . . . . . . . . . . . . . 362
Protocol Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
String (ST) Data File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
Control Data File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365
ACL - ASCII Clear Buffers . . . . . . . . . . . . . . . . . . . . . . . . . . 367
AIC - ASCII Integer to String . . . . . . . . . . . . . . . . . . . . . . . . 368
AWA - ASCII Write with Append . . . . . . . . . . . . . . . . . . . . . 369
AWT - ASCII Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
ABL - Test Buffer for Line . . . . . . . . . . . . . . . . . . . . . . . . . . 374
ACB - Number of Characters in Buffer . . . . . . . . . . . . . . . . . 375
ACI - String to Integer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
ACN - String Concatenate . . . . . . . . . . . . . . . . . . . . . . . . . . 378
AEX - String Extract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379
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AHL - ASCII Handshake Lines . . . . . . . . . . . . . . . . . . . . . . . 381
ARD - ASCII Read Characters . . . . . . . . . . . . . . . . . . . . . . . . 383
ARL - ASCII Read Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
ASC - String Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
ASR - ASCII String Compare . . . . . . . . . . . . . . . . . . . . . . . . 387
Timing Diagram for ARD, ARL, AWA, and AWT Instructions . 389
Using In-line Indirection. . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
ASCII Instruction Error Codes . . . . . . . . . . . . . . . . . . . . . . . . 390
ASCII Character Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392
Chapter 22
Communications Instructions Messaging Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
SVC - Service Communications . . . . . . . . . . . . . . . . . . . . . . 396
MSG - Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
The Message Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Timing Diagram for the MSG Instruction. . . . . . . . . . . . . . . . 407
Communication Servicing Selection and Message Servicing
Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
MSG Instruction Ladder Logic. . . . . . . . . . . . . . . . . . . . . . . . 411
Local Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
Configuring a Local Message . . . . . . . . . . . . . . . . . . . . . . . . 414
Local Messaging Examples . . . . . . . . . . . . . . . . . . . . . . . . . . 423
Remote Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439
Configuring a Remote Message. . . . . . . . . . . . . . . . . . . . . . . 442
Configuring a Multi-hop Remote Message on EtherNet/IP
Communication Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . 445
Configuring a MicroLogix 1400 CIP Generic Message via Ethernet
461
MSG Instruction Error Codes . . . . . . . . . . . . . . . . . . . . . . . . 466
Special Function with MSG instruction . . . . . . . . . . . . . . . . . 468
Configure MSG Setup Screen to send SMTP message. . . . . . . 474
Chapter 23
Socket Interface Using CIP
Generic Messaging
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479
Socket Interface Architecture . . . . . . . . . . . . . . . . . . . . . . . . 479
Communicate With the Socket Object Via a MSG Instruction . 485
Programming Considerations . . . . . . . . . . . . . . . . . . . . . . . . 489
Socket Object Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
Possible Error Codes for Socket Services . . . . . . . . . . . . . . . . 508
Chapter 24
Recipe and Data Logging RCP - Recipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
Queues and Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
Configuring Data Log Queues . . . . . . . . . . . . . . . . . . . . . . . 523
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Table of Contents 11
DLG - Data Log Instruction . . . . . . . . . . . . . . . . . . . . . . . . . 525
Data Log Status File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526
Retrieving (Reading) Records . . . . . . . . . . . . . . . . . . . . . . . . 528
Accessing the Retrieval File. . . . . . . . . . . . . . . . . . . . . . . . . . 529
Conditions that Will Erase the Data Retrieval File. . . . . . . . . . 532
Chapter 25
LCD - LCD Information LCD Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 533
LCD Function File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
LCD Function File Sub-Elements Summary . . . . . . . . . . . . . . 535
LCD Function File Sub-Elements . . . . . . . . . . . . . . . . . . . . . . 536
LCD - LCD Instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
Appendix A
MicroLogix 1400 Memory
Usage and Instruction
Execution Time
Programming Instructions Memory usage and Execution Time 545
MicroLogix 1400
Scan Time Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
Appendix B
System Status File Status File Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 552
Status File Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553
Appendix C
Fault Messages and Error
Codes
Identifying Controller Faults . . . . . . . . . . . . . . . . . . . . . . . . . 577
Contacting Rockwell Automation for Assistance. . . . . . . . . . . 585
Appendix D
Protocol Configuration DH-485 Communication Protocol . . . . . . . . . . . . . . . . . . . . 588
DF1 Full-Duplex Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
DF1 Half-Duplex Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . 593
DF1 Radio Modem Protocol . . . . . . . . . . . . . . . . . . . . . . . . . 604
Modbus RTU Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611
ASCII Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623
Ethernet Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
Appendix E
Knowledgebase Quick Starts # 17444 “Quick Start” Pulse Train Output (PTOX) . . . . . . . . . 629
# 17446 “Quick Start” Pulse Width Modulation (PWMX). . . . . 632
# 17447 “Quick Start” High Speed Counter (HSC) . . . . . . . . . 634
# 17465 “Quick Start” Message (MSG) . . . . . . . . . . . . . . . . . . 638
# 17501 “Quick Start” Selectable Timed Interrupt (STI). . . . . . 642
# 17503 “Quick Start” Real Time Clock (RTC) . . . . . . . . . . . . 644
# 17558 “Quick Start” User Interrupt Disable (UID) . . . . . . . . 646
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Publication 1766-RM001A-EN-P - October 2008
12 Table of Contents
# 18465 “Quick Start” RTC Synchronization
Between Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
# 18498 “Quick Start” Data Logging (DLG) . . . . . . . . . . . . . . 650
Appendix 26
Number Systems Binary Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661
Hexadecimal Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663
Hex Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665
Glossary
Index
MicroLogix 1400 List of Instructions and Function Files
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13 Publication 1766-RM001A-EN-P - October 2008
Preface
Read this preface to familiarize yourself with the rest of the manual. It
provides information concerning:
who should use this manual
the purpose of this manual
related documentation
conventions used in this manual
Rockwell Automation support
Who Should Use this
Manual
Use this manual if you are responsible for designing, installing,
programming, or troubleshooting control systems that use MicroLogix
1400 controller.
You should have a basic understanding of electrical circuitry and
familiarity with relay logic. If you do not, obtain the proper training
before using this product.
Purpose of this Manual
This manual is a reference guide for MicroLogix 1400 controller. It
describes the procedures you use to program and troubleshoot your
controller. This manual:
gives you an overview of the file types used by the controllers
provides the instruction set for the controllers
contains application examples to show the instruction set in use
Common Techniques
Used in this Manual
The following conventions are used throughout this manual:
Bulleted lists such as this one provide information, not procedural
steps.
Numbered lists provide sequential steps or hierarchical information.
Change bars appear beside information that has been changed or
added since the last revision of this manual. Change bars appear in
the margin as shown to the right of this paragraph.
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Publication 1766-RM001A-EN-P - October 2008
14 Preface
Related Documentation
The following documents contain additional information concerning
Rockwell Automation products. To obtain a copy, contact your local
Rockwell Automation office or distributor.
Rockwell Automation
Support
Before you contact Rockwell Automation for technical assistance, we
suggest you review the troubleshooting information contained in this
publication first.
If the problem persists, call your local distributor or contact Rockwell
Automation in one of the following ways:
For Read this Document Document Number
Information on understanding and applying micro controllers. MicroMentor 1761-MMB
Information on mounting and wiring the MicroLogix 1400 Programmable
Controller, including a mounting template and door labels.
MicroLogix 1400 Programmable
Controllers Installation Instructions
1766-IN001
Detailed information on planning, mounting, wiring, and troubleshooting
your MicroLogix 1400 system.
MicroLogix 1400 Programmable
Controllers User Manual
1766-UM001
A description on how to install and connect an AIC+. This manual also
contains information on network wiring.
Advanced Interface Converter (AIC+) User
Manual
1761-UM004
Information on how to install, configure, and commission a DNI DeviceNet Interface User Manual 1761-UM005
Information on DF1 open protocol. DF1 Protocol and Command Set
Reference Manual
1770-6.5.16
In-depth information on grounding and wiring Allen-Bradley
programmable controllers
Allen-Bradley Programmable Controller
Grounding and Wiring Guidelines
1770-4.1
A description of important differences between solid-state programmable
controller products and hard-wired electromechanical devices
Application Considerations for
Solid-State Controls
SGI-1.1
An article on wire sizes and types for grounding electrical equipment National Electrical Code - Published by the National Fire
Protection Association of Boston, MA.
A glossary of industrial automation terms and abbreviations Allen-Bradley Industrial Automation
Glossary
AG-7.1
Phone United States/Canada 1.440.646.3434
Outside United States/Canada You can access the phone number for your country via the Internet:
1. Go to http://www.ab.com
2. Click on Product Support (http://support.automation.rockwell.com)
3. Under Support Centers, click on Contact Information
Internet
1. Go to http://www.ab.com
2. Click on Product Support (http://support.automation.rockwell.com)
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15 Publication 1766-RM001A-EN-P - October 2008
Chapter
1
I/O Configuration
This section discusses the various aspects of Input and Output features of
the MicroLogix 1400 controllers. Each controller comes with a certain
amount of embedded I/O, which is physically located on the controller.
The controller also allows for adding expansion I/O.
This section discusses the following I/O functions:
Embedded I/O on page 16
MicroLogix 1400 Expansion I/O on page 17
MicroLogix 1400 Expansion I/O Memory Mapping on page 18
I/O Addressing on page 27
I/O Forcing on page 29
Input Filtering on page 29
Latching Inputs on page 33
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Publication 1766-RM001A-EN-P - October 2008
16 I/O Configuration
Embedded I/O
The MicroLogix 1400 provide discrete I/O and analog input that is built
into the controller as listed in the following table. These I/O points are
referred to as Embedded I/O.
AC embedded inputs have fixed input filters. DC embedded inputs have
configurable input filters for a number of special functions that can be
used in your application. These are: high-speed counting, event input
interrupts, and latching inputs. The 1766-L32BXB and 1766-L32BXBA have
three high-speed outputs for use as pulse train output (PTO) and/or pulse
width modulation (PWM) outputs.
Catalog
Number
Description
Input
Power
User
Power
Embedded
Discrete I/O
Embedded
Analog I/O
Comm.
Ports
1766-L32BWA 100/240V AC 24V DC 12 Fast 24V DC Inputs
8 Normal 24V DC Inputs
12 Relay Outputs
None
1 RS232/RS485
(1)
1 Ethernet
1 RS232
(2)
1766-L32AWA None 20 120V AC Inputs
12 Relay Outputs
1766-L32BXB 24V DC 12 Fast 24V DC Inputs
8 Normal 24V DC Inputs
6 Relay Outputs
3 Fast DC Outputs
3 Normal DC Outputs
1766-L32BWAA 100/240V AC 24V DC 12 Fast 24V DC Inputs
8 Normal 24V DC Inputs
12 Relay Outputs
4 Voltage Inputs
2 Voltage Outputs
1766-L32AWAA None 20 120V AC Inputs
12 Relay Outputs
1766-L32BXBA 24V DC 12 Fast 24V DC Inputs
8 Normal 24V DC Inputs
6 Relay Outputs
3 Fast DC Outputs
3 Normal DC Outputs
(1) Isolated RS-232/RS-485 combo port. Same as ML1100 Comm 0
(2) Non-isolated RS-232. Standard D-sub connector
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Publication 1766-RM001A-EN-P - October 2008
I/O Configuration 17
MicroLogix 1400
Expansion I/O
If the application requires more I/O than the controller provides, you can
attach I/O modules. These additional modules are called expansion I/O.
Expansion I/O Modules
For the MicroLogix 1400, Bulletin 1762 expansion I/O is used to provide
discrete and analog inputs and outputs and, in the future, specialty
modules. You can attach up to seven expansion I/O modules in any
combination.
Addressing Expansion I/O Slots
The figure below shows the addressing for the MicroLogix 1400 and its
I/O.
The expansion I/O is addressed as slots 1…7 (the controller’s embedded
I/O is addressed as slot 0). Modules are counted from left to right as
shown below.
TIP
In most cases, you can use the following address format:
X:s/b (X = file type letter, s = slot number, b = bit number)
See I/O Addressing on page 27 for complete information on address
formats.
Expansion I/OEmbedded I/O = Slot 0
44563
Slot 1
Slot 2
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Publication 1766-RM001A-EN-P - October 2008
18 I/O Configuration
MicroLogix 1400
Expansion I/O Memory
Mapping
Discrete I/O Configuration
1762-IA8 ,1762-IQ8, and 1762-IQ8OW6 Input Image
For each input module, the input data file contains the current state of the
field input points. Bit positions 0…7 correspond to input terminals 0…7.
r = read only, x = not used, always at a 0 or OFF state
1762-IQ16 Input Image
For each input module, the input data file contains the current state of the
field input points. Bit positions 0…15 correspond to input terminals
0…15.
r = read only
1762-OX6I and 1762-IQ8OW6 Output Image
For each output module, the output data file contains the
controller-directed state of the discrete output points. Bit positions 0…5
correspond to output terminals 0…5.
r/w = read and write, 0 = always at a 0 or OFF state
1762-OA8, 1762-OB8, and 1762-OW8 Output Image
For each output module, the output data file contains the
controller-directed state of the discrete output points. Bit positions 0…7
correspond to output terminals 0…7.
Word
Bit Position
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0xxxxxxxxrrrrrrrr
Word
Bit Position
1514131211109876543210
0rrrrrrrrrrrrrrrr
Word
Bit Position
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
00000000000r/wr/wr/wr/wr/wr/w
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Publication 1766-RM001A-EN-P - October 2008
I/O Configuration 19
r/w = read and write, 0 = always at a 0 or OFF state
1762-OB16 and 1762-OW16 Output Image
For each output module, the output data file contains the
controller-directed state of the discrete output points. Bit positions 0…15
correspond to output terminals 0…15.
r/w = read and write
Word
Bit Position
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
000000000r/wr/wr/wr/wr/wr/wr/wr/w
Word
Bit Position
1514131211109876543210
0 r/wr/wr/wr/wr/wr/wr/wr/wr/wr/wr/wr/wr/wr/wr/wr/w
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Publication 1766-RM001A-EN-P - October 2008
20 I/O Configuration
Analog I/O Configuration
The following table shows the data ranges for 0…10V dc and 4…20 mA.
1762-IF2OF2 Input Data File
For each input module, slot x, words 0 and 1 contain the analog values of
the inputs. The module can be configured to use either raw/proportional
data or scaled-for-PID data. The input data file for each configuration is
shown below.
Valid Input/Output Data Word Formats/Ranges
Normal Operating
Range
Full Scale
Range
Raw/Proportional Data Scaled-for-PI
D
0…10V dc 10.5V dc 32,760 16,380
0.0V dc 0 0
4…20 mA 21.0 mA 32,760 16,380
20.0 mA 31,200 15,600
4.0 mA 6240 3120
0.0 mA 0 0
Raw/Proportional Format
Word
Bit Position
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0 0 Channel 0 Data 0 to 32,768 0 0 0
1 0 Channel 1 Data 0 to 32,768 0 0 0
2 Reserved
3 Reserved
4 Reserved S1 S0
5 U0O0U1O1Reserved
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Allen-Bradley MicroLogix 1400 User manual

Type
User manual

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