Whirlpool AGB 590/WP User guide

Category
Ovens
Type
User guide

This manual is also suitable for

008_03
Installation, operating and
maintenance instructions
07/2007
GAS COOKER
AGB 589/WP
·
AGB 590/WP
·
AGB 581/WP
VALIDITY FROM SERIAL NUMBER 0627005545
Models and dimensions page 3
Data of appliances 4
Technical data 4-5
Operating instructions 7
Construction, equipment installed
and safety devices 6
Cooking top (gas) 6
Electric oven (convection-heated) 6
Assembly 6
Location 6
Legal and technical requisites 6
Installation 6
Installation procedure 6
Connecting the gas supply 6
Gas venting 6
Wiring 6
Unipotential 6
Commissioning the appliance 7
Before commissioning the appliance 7
Start-up 7
Testing the power rating 7
Checking input pressure 7
Checking power rating using
the volumetric method 7
Checking power rating when using
LP gas 7
Checking the primary air 7
Checking the functions 7
Note for the installer 7
Running the appliance on other types
of gas 7
Replacing the nozzle on a burner 7
Adjusting the low flame
page
8
Maintenance 8
Replacing parts 8
Ignition plug 8
Gas tap 8
Thermocouple 8
Electric oven resistences 60 8
Electric oven resistences 90 8
Using the appliance 10
Start up 10
Turning a burner on and
off (cooking top) 10
Turning the electric oven on and off 60 10
Turning the appliance off
in an emergency 10
Turning the electric oven on and off 90 10
What to do if something goes wrong or if
not using the appliance for a long time 11
Taking care of the appliance -
frequency of maintenance 11
WEEE Directive 11
Wiring 12
Warning 13
INDEX
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Validity from serial number 0627005545
Dimensions
F
ig. 1 - A
G
35 ±2
G
13.5 ±1
400
""
260
655
215
180
AGB 589/WP
40 40
30
220 50
300
A
T
80 ±1
G
130
320
C
800
400 200200
655
G
35±2
G
13.5 ±1
260 215
180
C
C
AGB 590/WP
40 40
A
720
800
400 200200
655
30
220 50
300
T
80 ±1
G
130
G
35±2
G
13.5 ±1
260 215
180
C
C
A
37,5
37,5
725
465140
220 50
875
655 ±1
G
130
125 1 25
55 40 55 55 40 55
AGB 581/WP
T
C
C
C
C
C
A
G
T
Off-take
Gas connection
Data plate
Burner:
C Ø 100
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2 - DATA OF APPLIANCES
3 - TECHNICAL DATA
The instructions contained in this manual apply to our gas
cookers in the II2H3+ category (see table on page 5).
The data plate is located on the front of the appliance and
on the control panel. It contains all necessary reference
data such as the name of the manufacturer, input pressu-
re, gas type setting, etc.
Model
AGB 589/WP
AGB 590/WP
AGB 581/WP
Version
Gas range 2 burners
Gas range 4 burners
Gas range 4 burners - electric convection oven 60
Dim.: LxWxH
400 x 650 x 300
800 x 650 x 300
800 x 650 x 875
N.
51BQ2895
51BQ2895
51BQ2895
0051
TIPO/TYPE
CAT/KAT GAS/GAZ G30 G31 G20 G25
II2H3B/P P mbar 30 30 20 -
II2H3+ P mbar 30 37 20
-
-
II2H3+ P mbar 28 37 20 -
25II2L3B/P P mbar 30 30
II2ELL3B/P P mbar 50 50 20 20
II2E+3+ P mbar 28 37 20 25
II2H3B/P P mbar 50 50 20 -
I2E P mbar - - 20 -
--II2H3B/P P mbar 30 30
II2H3+ P mbar 28 37 20 -
--
--
I3B/P P mbar 30 30
I3+ P mbar 28 37
SE FI DK CZ SK SI
IT CH PT
ES IE GB GR
NL
DE
FR BE
AT CH
LU
EE LV LT
EE LV LT
NO MT CY IS HU
CY
MOD.
MOD.
ART.
N.
N.
Qn kW
m
3
/h
MADE IN ITALY
Predisposto a gas: - Gas preset: - Prevu pour gaz:
Eingestelt für Gas: - Preparado para gas: -
Geschuckt voor:
V AC kW Hz
THE APPLIANCE MUST BE CONNECTED IN COMPLIANCE WITH THE LAWS IN FORCE
AND INSTALLED IN A WELL-VENTILATED ROOM. READ THE INSTRUCTION MANUALS
BEFORE INSTALLING AND USING THE APPLIANCE.
THE APPLIANCE MUST BE INSTALLED BY QUALIFIED PERSONNEL.
G30/G31 28/37 mbar
G20 20 mbar
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Primary air distance "A"
Natural gas G20
LP gas G30/G31
8
3
TABLE 1
Model
Category
Construction type
Air necessary for combustion
Nominal capacity
Minimum capacity
Overall capacity (Gas)
Input pressure
Natural gas 2H
LP gas 3+
Gas connection values (consumption)
Natural gas 2H
LP gas 3+
Nozzles Ø 1/100 mm.
Main
burner
G20
G30/G31
(HuB = 9.45 kWh/m
3
) in m
3
/h
(HuB = 12.87 kWh/kg) in kg/h
Nominal capacity
Low flame
Nominal capacity
Low flame
G20
G30/31
20 mbar
28/37 mbar
AGB 589/WP
AGB 590/WP
AGB 581/WP
II2H3+
A
m
3
/h
kW
kW
C
Ø 100
7
3.5
0.7
0.370
0.274
7.0
14.0
14.0
kW
kW
kW
0,74
1,48
1,48
-
-
-
0,55
1,10
1,10
hour consumption
G20
m
3
/h
G25
m
3
/h
G30/G31
kg/h
145
adjustable
95
40
N. nozzles pilot burner
G20
G30/G31
-
-
Electrotechnical data
Power electric oven :
60 GN 1/1 - 2.56 kW
90 GN 1/1 - 2.56 kW
Voltage rating:
230 50 Hz
Lead wire / Section
3 x 1.5 mm2
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Construction, equipment installed and
safety devices
Robust steel frame, with 4 legs (adjustable in height).
18/10 chrome-nickel steel outer panelling.
Cooking top (Gas)
- Each position has a burner with a flame distributor.
- Max-min safety gas taps.
- Thermocouple.
- Each position has independent piezo ignition.
- Enamelled cast-iron pan supports.
- Plastic control knobs.
Electric oven (convection-heated)
- Acid-proof enamelled sheet-steel muffle; steel grill
support pair, removable for cleaning.
- Acid-proof enamelled sheet-metal floor.
- Extractable chromium-plated steel grill.
- Heat-insulated double-thickness door with heat-proof
glass window; on sprung hinges; insulated handle.
- Door and muffle insulated with spun glass.
- Oven temperature adjustable from 50°C to 290°C (122°F
to 554°F) by means of a thermostat connected to a switch.
- The pilot lamps show whetherthe oven is on and/or
heated.
ASSEMBLY
Location
The appliance should be installed in a well ventilated room,
and if possible under a range hood.
The appliance can be installed on its own or alongside
other equipment.
If the appliance is to be installed near inflammable walls, a
minimum distance of 150 mm around the sides and back
should be allowed.
If this is impossible, take proper steps to ensure the
installation is safe, such as fitting tiles or heat-reflecting
material to the walls
Before connecting up the appliance to the gas supply,
check on the data plate that the appliance is fitted for the
type of gas available.
If not, consult paragraph “Running the appliance on other
types of gas”, page 7.
Legal and technical requisites
During assembly, the following legal and technical
requisites should be adhered to:
- relevant national legislation;
- local building and fire safety regulations;
- worksheet “Technical rules for installing gas”;
- worksheet “Technical rules for LP gas”;
- worksheet “Gas installations in industrial kitchens”;
- industrial injury legislation;
- local Gas Board regulations;
- current CEI regulations.
INSTALLATION
Assembly, installation and maintenance, i.e.:
- assembly, connecting the gas supply, checking power
rating, transforming or adapting the appliance to run on
other types of gas, and commissioning,
- connecting the appliance to the mains,
must all be done by contractors authorised by the local
Gas and Electricity Boards in accordance with local and
national legislation.
Before doing anything else, seek advice from your Gas
and Electricity Boards.
Installation procedure
To level the appliance correctly, adjust the height of the
four legs.
Connecting the gas supply
The R 1/2” gas off-take on the appliance can either be
permanently fixed to the mains or made detachable using
a standard adaptor.
If flexible hose is used, it must be in stainless steel and to
current regulations.
After completing connection, check for leaks using a
special leak-detector spray.
Gas venting
These appliances are A construction type, thus no gas
venting is required.
For advice on ventilating the premises where the
appliance is installed, observe current regulations.
Wiring
Before connecting the appliance to the electricity supply,
check the following:
- make sure the mains supply voltage matches the value
on the data plate;
- make sure the appliance is properly earthed.
- Make sure the shielding of the connections can stand
up to the nominal capacity.
Also an omnipolar switch with at least a 3 mm. contact
aperture should be installed upstream of the appliance, so
that it can be completely disconnected from the mains.
Compulsort automatic safety switches can be used for this
purpose.
Equipotential
The omnipolar switch must be located near the appliance
and easy to reach.
The connecting cable used for the appliance must be
suited in section to the particular version and to its
nominal capacity.
Use an H07-RN-F type cable.
OPERATING INSTRUCTIONS
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Before commissioning the appliance
Before commissioning the appliance, remove the protective
wrapping.
Start-up
Before starting the appliance up, check that its specifica-
tions (category and type of gas used) match those of the fa-
mily and group of the gas available locally.
If not, adapt the appliance to the gas family or group requi-
red (see paragraph “Running the appliance on other types
of gas”, page 7).
To start the appliance up, see the instructions for regular
use.
Testing the power rating
Use the specific nozzles for the nominal capacity on the ap-
pliance.
Capacity can be of two types:
- nominal, as given on the data plate;
- minimum.
These nozzles are shown in “TECHNICAL DATA” table 1.
The following are the operating pressure tolerances to ob-
tain the nominal power according to the agreed nozzles:
- from 15 to 22.5 mbar for gases of the second family
- from 25 to 45 mbar for gases of the third family
(Butane-Propane).
The appliance will not work outside the above pressure th-
reshholds.
To adjust the capacity to its minimum value, use the data in
tables 1 “TECHNICAL DATA”.
If you wish to check the nominal capacity further, you may
do so using a gas meter according to the so-called ”volu-
metric method”. It is normally enough, however, simply to
check that the nozzles are functioning correctly.
Checking input pressure (Fig. 2)
Input pressure should be measured using a gauge (e.g. a
gooseneck pipe, min. resolution 0.1 mbar).
Remove screw (F) from the pressure socket and connect
it to the tube on the gauge; after measuring, the screw
should be retightened absolutely airtight (F).
Checking power rating using the
volumetric method
Using a gas meter and a chronometer, you can read the
volume of gas output per time unit.
The correct volume will be the value of “E” expressed in li-
tres per hour (It/hr) or litres per minute (It/min).
The following formula is used to calculate the value of “E”:
Capacity
Heat value
E =
Capacity should only be measured when the appliance is at
a standstill.
The heat value can be obtained from your local Gas Board.
To obtain the nominal and minimum capacities in relation to
the nominal pressure, consult “TECHNICAL DATA” table 1.
WARNING
It is not possible to adjust nominal capacity in advance.
Checking power rating when using LP
gas
Check that the type of nozzles used match manufacturer's
specifications. Check that the output pressure regulator in-
stalled collaterally to the plant conforms to the specifica-
tions laid down in paragraph "Checking input pressure", pa-
ge 7 (see data plate or measure the pressure).
Checking the primary air
The primary air in the open burners can not be adjusted.
Checking the functions
- Start the appliance in accordance with the instructions;
- Check the gas tubes for leaks;
- Check that the flame on the main burner lights properly
and is correctly formed, even on low;
- Draw up a servicing and maintenance contract.
Note for the installer
- Explain and demonstrate to the user how the machine
works according to the instructions, and hand him this
manual.
- Remind the user that any structural alterations to the
room housing the appliance may affect the combustion
air supply. Once the alterations have been completed,
the appliance and its functions should be thoroughly
checked.
Running the appliance on other types of
gas
When changing to another type of gas, e.g. from natural to
LP, or to another gas group, consult the “TECHNICAL DA-
TA” table 1 to make sure you use the appropriate nozzlzes
for the main burner. The nozzles for the cooking top burners
for different types of gas, marked in 100ths of mm, are in a
case supplied with the appliance.
When the appliance has been transformed or adapted, re-
check its functions as described in paragraph "Checking
the functions", page 7.
Replacing the nozzle on a burner
(Fig. 2)
To change nozzle (C), remove the knobs and loosen the
control panel fixing screws.
Remove the control panel, disconnect the ignition lead and
unscrew the nozzle from the nozzle holder with a spanner.
Validity from serial number 0627005545
COMMISSIONING THE APPLIANCE
Replace with a new nozzle (see “TECHNICAL DATA” table).
After fitting the nozzle, reset primary air distance “A” (see
“TECHNICAL DATA” table).
Adjusting the low flame (Fig. 2)
Referring to the “TECHNICAL DATA” table, set the low fla-
me screw (D) as follows:
- if the appliance is to run on LP gas, tighten the low flame
screw as far as it will go;
- if the appliance is to run on natural gas, turn the low fla-
me screw:
read off the setting in It/min which corresponds to the
heat value (calculated by the “Volumetric Method”) in
the Gas Flow Setting Table (2);
start the appliance up according to the instructions;
after allowing the appliance to run for 45 minutes, turn
the knob to low and set minimum by turning screw (20)
(to the right = gas flow decreases; to the left = gas flow
increases).
Adjust the gas flow.
MAINTENANCE
The following maintenance programme should be carried
out at least once a year:
- Check that all the safety and setting devices are working
properly;
- Check that the burners are working properly with regard
to:
ignition
combustion safety;
- Check the functions of the appliance as described in pa-
ragraph "Checking the functions".
If the main burner needs cleaning, proceed as follows:
a) remove the pan support, the flame distributor, the
crown and the burner supports;
b) clean the parts with water and detergent, rinse and dry;
c) when reassembling the parts, make sure you replace
them in the right order.
REPLACING PARTS
All parts must be replaced by authorised technicians
only!
To replace the following parts first remove all the control
knobs and the control panel (after loosening the fixing
screws), then disconnect the ignition lead.
Ignition plug (Fig. 2)
Remove the pan support, the flame distributor, the crown
and the the burner crown support, pull out the spring using
a pointed tool, remove the ignition plug from the bottom, di-
sconnect the ignition lead and insert a new plug.
Gas tap (Fig. 2)
Loosen the gas piping and thermocouple fixing screws,
then loosen the screws fixing the gas supply to the gas
ramp and insert a new tap.
Thermocouple (Fig. 2)
Loosen the screws fixing the thermocouple to the gas tap
and the burner. Insert the new part. After replacing the
parts, fit the control panel back into place.
WARNING
Every time a replacement involving gas input parts is
made, recheck all functions and test for leakage.
Resistances electric oven 60
Disconnect the power supply!
Open the oven door; remove the protective shield covering
the back wall of the oven by loosening its fixing screws; the
resistance is held by 5 screws, two of which are on the flan-
ge. Once these screws have been loosened, you can pull
the resistance forward. Disconnect the leads and fit a new
resistance.
Resistances electric oven 90
Disconnect the appliance from the mains. The bottom resi-
stance is under the oven floor.
The top resistance is fixed to the roof of the cooking cham-
ber.
To remove the resistances, loosen the screws fixing them
to the relative flange, pull the resistances and relative leads
forwards.
Disconnect the leads using a screwdriver and fit a new re-
sistance following the above sequence in reverse order.
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C
F
D
E
2
START-UP
Turning a burner on and off (cooking
top) (Fig. 2)
Press the knob (H) and turn to the left as far as .
Keep the knob pressed down while repeatedly pressing
the piezo ignition button (E) until the flame catches.
Keep the knob pressed down for another 15-20 seconds:
if the flame goes out after the knob is released, start
again.
To turn the burner off during normal operation,turn the
knob as far as ().
Turning the electric oven on and off 60
(Fig. 3)
If you turn selector knob (I) to the right, first the oven light
will come on, followed immediately by the ventilator, but
the heating will stay OFF.
With the oven in this condition (air circulation without any
heating) it can be used to defreeze foodstuffs.
In this condition only the green pilot lamp (M) (appliance
on) stays on.
If you continue to turn the knob, you can set any
temperature required.
As soon as the heating comes on, yellow pilot lamp (L) will
come on, and go off as soon as the required temperature
is reached.
To turn the oven , turn the knob back to (OFF).
Turning the appliance off in an
emergency
In an emergency turn off the appliance according to the
instructions; close the gas supply tap or disconnect the
power supply.
Turning the electric oven on and off 90
(Fig. 6)
Select the type of heating required by turning knob 23,
bearing in mind that the indicator light 25 stays on in all
positions.
This symbol indicates that the two interior oven
lights are on without any type of heating selected
(optional).
Heating is both from above (ceiling element) and
below (floor element). This is the traditional
cooking mode.
The bottom heating element is switched on (floor
element).
Heat therefore rises from bottom to top.
Heating is from top to bottom, as the top element
is switched on (ceiling element).
In this position the "grill" element, placed at the
top of the oven over the ceiling element, is
switched on.
As in the previous position with the fan switched
on (convection).
In this position the ceiling element (above), the
floor element (below) and the fan are all switched
on (convection).
Convection cooking
In this position the heat is produced by a circular
element placed on the back of the oven around
the fan.
Defrosting mode
No heating element is in operation; only the fan is
switched on to quickly defrost frozen foods.
USING THE APPLIANCE
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2
5
0
2
2
0
1
8
0
1
4
0
1
0
0
I
L
M
3
3
0
0
2
5
0
2
0
0
1
5
0
1
0
0
5
0
24 2623 25
6
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Validity from serial number 0627005545
The required temperature may be chosen by turning knob
24: warning light 26 comes on and goes out when the
elements are switched on. To turn off the oven, turn the
two knobs to position (zero).
What to do if something goes wrong or
if not using the appliance for a long
time
When the appliance is not to be used for a long time,
clean thoroughly and turn off both the gas and electric
supply. In the case of malfunctioning or failure, turn off
the gas supply and disconnect from the mains. Call the
service centre.
TAKING CARE OF THE APPLIANCE
FREQUENCY OF MAINTENANCE
Warning!
Never clean the appliance with jets of water, whether
direct or pressurised.
Allow the machine to cool down before cleaning
Giving the appliance a thorough clean every day (after
turning it off) will keep it in perfect working order and
make it last longer. All steel parts should be cleaned with
water and a detergent, using a damp cloth; do not use
abrasive substances or corroding detergents.
Do not use steel wool, which could leave traces of rust.
For the same reason, avoid touching the appliance with
anything made of iron.
Do not clean any parts of the appliance other than the
grilling plate with emery or sandpaper. If absolutely
necessary, you may use powdered pumice stone.
If the appliance is extremely dirty, use a synthetic sponge
such as Scotchbrite.
After cleaning the appliance, rinse with clean water and
dry with a clean cloth.
All maintenance work must be carried out by qualified
personnel only.
Have the appliance checked at least once a year; we
strongly recommend that you stipulate a servicing and
maintenance contract with your supplier.
THE 2002/96/EC DIRECTIVE (WEEE):
information to users
This informational note is meant only for owners
of equipment marked with the symbol shown in
Fig. A on the adhesive label featuring the tech-
nical specifications applied on the actual pro-
duct (the label also giving the serial number).
This symbol indicates that the product is classified, ac-
cording to the regulations in force, as an item of electrical
and electronic equipment and conforms to EU Directive
2002/96/EC (WEEE) meaning that, at the end of its service
life, it must be treated separately from domestic waste,
i.e. it must be handed in free of charge to a separate wa-
ste electrical and electronic equipment collection centre
or returned to the reseller when buying a new equivalent
item of equipment.
The user is responsible for delivering the unit at the end of
its life to the appropriate collection facilities. Failure to do
so shall result in the user being subject to the penalties
prescribed by the legislation in force on waste.
Suitable separated collection so that the unit no longer
used can be sent off for environmentally compatible recy-
cling, treatment and disposal helps avoid possible negati-
ve effects on the environment and on health and facilita-
tes the recycling of the product's component materials.
For more detailed information on available collection sy-
stems, contact the local waste disposal service or the
shop you purchased the unit from.
Producers and importers fulfil their responsibility for envi-
ronmentally compatible recycling, treatment and disposal
both directly and by joining a collective scheme.
008
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Validity from serial number 0627005545
H2
H3
H1
B1
P2 P1
4312
P3
F1
F2
mA
123
L1
N
R1
M1
M
~
230 V
5
PE
Line input terminal board
Commutator
Thermostat
Pilot lamp
Pilot lamp (voltage)
Oven resistance
Safety thermostat
Oven lighting
Motorfan
mA
B1
F1
H1
H2
R1
F2
H3
M1
Total capacity 2,5 kW
AGB 581/WP
Wiring diagrams
008
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13
WARNING
DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPRO-
VEMENT, THE MANUFACTURER RESERVES THE RIGHT
TO MAKE ANY CHANGES DEEMED NECESSARY.
THE MANUFACTURER CANNOT BE HELD RESPONSI-
BLE IF THE INSTRUCTIONS CONTAINED IN THIS MA-
NUAL ARE NOT OBSERVED.
Validity from serial number 0627005545
WHIRLPOOL EUROPE srl
V.le Guido Borghi, 27
I – 21025 Comerio – VA
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Whirlpool AGB 590/WP User guide

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