Whirlpool AGB 418/WP User guide

Brand: Whirlpool

Model: AGB 418/WP

Type: User guide

043_03

Installation, operating and

maintenance instructions

11/2005

GASFRY-PAN

APPLIANCES WITH ELECTRIC VALVES

AGB 404/WP · AGB 406/WP

AGB 408/WP · AGB 410/WP

AGB 412/WP · AGB 414/WP

AGB 418/WP · AGB 420/WP

AGB 422/WP · AGB 424/WP

AGB 426/WP · AGB 428/WP

AGB 416/WP · AGB 430/WP

Models and dimensions page 3

Data of appliances 5

Technical data 5-6

Operating instructions 7

Construction, equipment installed

and safety devices 7

Assembly 7

Location 7

Legal and technical requisites 7

Installation 7

Installation procedure 7

Gas connection 7

Gas venting 7

Electrical connection 7

Equipotential 8

Commissioning the appliance 8

Before commissioning the appliance 8

Start-up 8

Testing the power rating 8

Checking input pressure 8

Checking power rating using

the volumetric method 8

Checking power rating when using

LP gas 8

Checking the pilot light 8

Checking the primary air 8

Checking the functions 9

Note for the installer page 9

Running the appliance on other types

of gas 9

Replacing the main burner nozzle 9

Adjusting the pilot burner 9

Maintenance 9

Replacing parts 9

Gas electrovalve 9

Burner 9

Thermocouple 9

Using the appliance 10

Preparation for use 10

Turning on and off 10

Lighting the pilot burner 10

Lighting the main burner 10

Extinguishing the main burner 10

Filling the tank.

Using the water loading knob 10

Special precautions 10

Emptying the tank 11

Turning off in an emergency 11

What to do in the case of malfunctioning

or if the appliance is not to be used for a

long period 11

Taking care of the appliance -

frequency of maintenance 11

WEEE Directive 12

Wiring diagram 13-14

Warning 15

INDEX

043

03 - Gasfry-pan

043

03 - Gasfry-pan

Dimensions

900

200

3/4" GC

125

AGB 404/WP - AGB 418/WP

AGB 406/WP - AGB 420/WP

AGB 412/WP - AGB 426/WP

AGB 414/WP - AGB 428/WP

140 10 770

170

3/4"GC 25

800

140 10 770

170

3/4"GC 25

1200

900

200

3/4" GC

125

043

03 - Gasfry-pan

Dimensions

AGB 416/WP - AGB 430/WP

900

200

3/4" GC

125

AGB 408/WP - AGB 422/WP

AGB 410/WP - AGB 424/WP

140 10 770

170

3/4"GC 25

800

140 10 770

170

3/4"GC 25

1200

900

200

3/4" GC

125

043

03 - Gasfry-pan

2 - DATA OF APPLIANCES

3 - TECHNICAL DATA

Model

AGB 404/WP

AGB 406/WP

AGB 408/WP

AGB 410/WP

AGB 412/WP

AGB 414/WP

AGB 416/WP

AGB 418/WP

AGB 420/WP

AGB 422/WP

AGB 424/WP

AGB 426/WP

AGB 428/WP

AGB 430/WP

Description

Gas tilting bratt pan

Gas tilting bratt pan - stainless steel tank

Gas tilting bratt pan - automatic lifting

Gas tilting bratt pan - automatic lifting - stainless steel tank

as tilting bratt pan

Gas tilting bratt pan - stainless steel tank

Gas tilting bratt pan - automatic lifting

Gas tilting bratt pan - automatic lifting - stainless steel tank

Gas tilting bratt pan

Gas tilting bratt pan - stainless steel tank

Gas tilting bratt pan - automatic lifting

Gas tilting bratt pan - automatic lifting - stainless steel tank

as tilting bratt pan

Gas tilting bratt pan - stainless steel tank

Gas tilting bratt pan - automatic lifting

Gas tilting bratt pan - automatic lifting - stainless steel tank

Dimensions

(LxPxH)

800 x 900 x 875

1200 x 900 x 875

800 x 900 x 530

800 x 900 x530

800 x 900 x 530

1200 x 900 x 530

Tank dimension

(Capacity)

720 x 620 x 190 (84)

1120 x 620 x 190 (126)

720 x 620 x 190 (84)

1120 x 620 x 190 (126)

51BQ2894

51BQ2893

51BQ2894

51BQ2893

The instructions contained in this manual apply to our fry-

pans in the II2H3+ category (see table on page 6).

The data plate is located on the front of the appliance and

on the control panel. It contains all necessary reference

data such as the name of the manufacturer, input pressu-

re, gas type setting, etc.

0051

TIPO/TYPE

CAT/KAT GAS/GAZ G30 G31 G20 G25

II2H3B/P P mbar 30 30 20 -

II2H3+ P mbar 30 37 20

II2H3+ P mbar 28 37 20 -

25II2L3B/P P mbar 30 30

II2ELL3B/P P mbar 50 50 20 20

II2E+3+ P mbar 28 37 20 25

II2H3B/P P mbar 50 50 20 -

I2E P mbar - - 20 -

--II2H3B/P P mbar 30 30

II2H3+ P mbar 28 37 20 -

I3B/P P mbar 30 30

I3+ P mbar 28 37

SE FI DK CZ SK SI

IT CH PT

ES IE GB GR

FR BE

AT CH

EE LV LT

NO MT CY IS HU

MOD.

ART.

Qn kW

MADE IN ITALY

Predisposto a gas: - Gas preset: - Prevu pour gaz:

Eingestelt für Gas: - Preparado para gas: -

Geschuckt voor:

V AC kW Hz

THE APPLIANCE MUST BE CONNECTED IN COMPLIANCE WITH THE LAWS IN FORCE

AND INSTALLED IN A WELL-VENTILATED ROOM. READ THE INSTRUCTION MANUALS

BEFORE INSTALLING AND USING THE APPLIANCE.

THE APPLIANCE MUST BE INSTALLED BY QUALIFIED PERSONNEL.

G30/G31 28/37 mbar

G20 20 mbar

043

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Primary air distance "A"

Gaz naturel G20

Gaz liquide G30/G31

Fixe

TABLE 1

Model

Category

Construction type

Air necessary for combustion

Nominal capacity

Minimum capacity

Overall capacity (Gas)

Input pressure

Natural gas 2H

LP gas 3+

Gas connection values (consumption)

Natural gas 2H

LP gas 3+

Nozzles Ø 1/100 mm.

Main

burner

G20

G30/G31

(HuB = 9.45 kWh/m

) in m

(HuB = 12.87 kWh/kg) in kg/h

Reference

G20

G30/31

20 mbar

28/37 mbar

AGB 404/WP

AGB 406/WP

AGB 408/WP

AGB 410/WP

AGB 412/WP

AGB 414/WP

AGB 416/WP

AGB 418/WP

AGB 420/WP

AGB 422/WP

AGB 424/WP

AGB 426/WP

AGB 428/WP

AGB 430/WP

19.0

27.0

II2H3+

2.01

0.54

2.86

0.72

4 x 155

4 x 110

6 x 150R

6 x 105R

N. nozzles pilot burner

G20

G30/G31

2 x 36

2 x 19

Electrotechnical data

Power :

0,05 kW

Voltage rating:

230 V AC 50 Hz

Lead wire / Section:

(HAR) H07 RN F 3 x 1 mm

AGB 404/WP - AGB 406/WP - AGB 408/WP

AGB 410/WP - AGB 418/WP - AGB 420/WP

AGB 422/WP - AGB 424/WP

AGB 412/WP - AGB 414/WP

AGB 416/WP - AGB 426/WP - AGB 428/WP

AGB 430/WP

043

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Construction, equipment installed and

safety devices

Robust steel frame, with 4 legs (adjustable in height).

18/10 chrome-nickel steel outer panelling.

The tank is heated by stainless steel burners (4), resistant

to thermal stress and shock.

The pilot burner is fitted with fixed nozzles.

The combustion chamber and the flue pipes are in

electrogalvanised stainless steel plate.

The temperature is regulated by means of a thermostat,

which controls the ignition and turning off of the burners.

ASSEMBLY

Location

The appliance should be installed in a well ventilated

room, and if possible under a range hood.

The appliance can be installed on its own or alongside

other equipment.

If the appliance is to be installed near inflammable walls, a

minimum distance of 50 mm. around the sides and back

should be allowed.

Place table-top appliances on a table or shelf in flame-

proof material. Before connecting up the appliance to the

gas supply, check on the data plate that the appliance is

fitted for the type of gas available.

If not, consult paragraph “Running the appliance on other

types of gas”, page 9.

Legal and technical requisites

During assembly, the following legal and technical

requisites should be adhered to:

- relevant national legislation;

- local building and fire safety regulations;

- worksheet “Technical rules for installing gas”;

- worksheet “Technical rules for LP gas”;

- worksheet “Gas installations in industrial kitchens”;

- industrial injury legislation;

- local Gas Board regulations;

- current CEI regulations.

INSTALLATION

Assembly, installation and maintenance, i.e.: assembly,

connecting the gas supply, checking power rating, trans-

forming or adapting the appliance to run on other types of

gas, and commissioning, must all be done by contractors

authorised by the local Gas Board in accordance with

local and national legislation. Before doing anything else,

seek advice from your Gas Board.

Installation procedure

To level the appliance correctly, adjust the height of the

four legs.

Gas connection

The R 3/4” gas off-take on the appliance can either be

permanently fixed to the mains or made detachable using

a standard gas tap.

If flexible hose is used, it must be in stainless steel and to

DIN 3383 part 1 or DIN 3384 standard.

After completing connection, check for leaks using a

special leak-detector spray.

Elimination of exhaust gas

The bratt pans with type B construction cannot operate

without a windproof device.

The exhaust gas connection should be carried out using

regulation pipes, in accordance with the procedures re-

quired by existing standards and any other regulations re-

lated to the location. The scavenging of the exhaust gases

should occur:

a) by natural ascension to the exterior through a chimney

b) by mechanical extraction through a chimney on the ex-

terior or directly to the outside;

c) through suction hoods.

Electrical connection

Before connecting the appliance to the mains, check that:

- The mains voltage corresponds to the values on

therating plate;

- The appliance is properly earthed;

- The cable is suitable for the power input.

In addition a tripping device with a contact cutoff of at

least 3 mm must be placed between the appliance and

the mains socket so that omnipolar disconnection is

possible. Safety contactors, for example, may be used for

this purpose.

The omnipolar switch must be near the appliance and

easily accessible. The power cable must be approved

and have a suitable cross section for the appliance.

It should be at least the type H07 RN-F.

OPERATING INSTRUCTIONS

Mount the windproof device

as follows:

- Position the part (A) on the

appliance and fix using the

screws provided;

- Introduce the extension (B)

onto the header;

- Position the part (C ) on the

wall (A) and fix everything

using the self-tapping

screws;

- Mount the back (D) on the

part (A) and fasten.

043

03 - Gasfry-pan

Before commissioning the appliance

Before commissioning the appliance, remove the

protective wrapping.

Thoroughly clean the work-surface and the outside of the

appliance using lukewarm water and detergent.

With a damp cloth eliminate all traces of the rust-proofing

applied in the workshop then dry with a clean cloth.

Start-up

Before starting the appliance up, check that its

specifications (category and type of gas used) match

those of the family and group of the gas available locally.

If not, adapt the appliance to the gas family or group

required (see paragraph “Running the appliance on other

types of gas” page 9).

To start the appliance up, see the instructions for regular

use (see "Special precautions", page 10).

Testing the power rating

Use the specific nozzles for the rated output (see table 1 in

assembly instructions).

The following are the operating pressure tolerances to ob-

tain the nominal power according to the agreed nozzles:

- from 15 to 22.5 mbar for gases of the second family;

- from 25 to 35 mbar for gases of the third family

(propane).

The appliance will not work outside the above pressure

thresholds.

If you wish to check the nominal capacity further, you may

do so using a gas meter according to the so-called

”volumetric method”.

As a rule, however, it is sufficient to check that the correct

nozzles are being used.

Checking input pressure (Fig. 1)

Input pressure should be measured using a gauge (e.g. a

gooseneck pipe, min. resolution 0.1 mbar).

Remove screw 19 from the pressure socket and connect

it to the tube on the gauge; after measuring, the screw

should be retightened absolutely airtight 19.

Checking power rating using the

volumetric method

Using a gas meter and a chronometer, you can read the

volume of gas output per time unit.

The correct volume will be the value of “E” expressed in

litres per hour (It/hr) or litres per minute (It/min).

The following formula is used to calculate the value of “E”:

Capacity should only be measured when the appliance is

at a standstill.

The heat value can be obtained from your local Gas

Board.

To obtain the nominal capacity in relation to the nominal

pressure, consult “TECHNICAL DATA” table.

Attention!

It is not possible to adjust nominal capacity in

advance.

Checking power rating when using LP

gas

Check that the type of nozzles used match manufacturer's

specifications.

Check that the pressure reducer installed on the

appliance has an outlet pressure in compliance with

paragraph "Testing the power rating", page 8 (see data

plate or measure the pressure).

Checking the pilot light

When correctly adjusted, the pilot light flame will

completely surround the thermocouple and will not flicke.

Checking the primary air

The appliances have no primary-air regulating device.

Capacity

Heat value

E =

COMMISSIONING THE APPLIANCE

20 13 18 21

Equipotential

The appliance must be connected to an equipotential

system. The relative terminal can be found at the rear of

the appliance near the cable inlet, marked by a label.

043

03 - Gasfry-pan

Checking the functions

- Start the appliance in accordance with the instructions;

- Check the gas tubes for leaks;

- Check that the flame on the main burner lights properly

and is correctly formed;

- Check that the pilot light is correctly regulated;

- Draw up a servicing and maintenance contract.

Note for the installer

- Explain and demonstrate to the user how the machine

works according to the instructions and hand him this

manual.

- Remind the user that any structural alterations to the room

housing the appliance may affect the combustion air

supply. Once the alterations have been completed, the

appliance and its functions should be thoroughly

checked.

Running the appliance on other types of

gas

When changing to another type of gas, e.g. from natural to

LP, or to another gas group, consult the “TECHNICAL DATA”

table to determine the correct nozzles to use.

The nozzles for the main burners for different types of gas,

marked in 100ths of mm, are in a case supplied with the

appliance. When the appliance has been transformed or

adapted, recheck its functions as described in paragraph

"Checking the functions", page 9.

Replacing the pilot burner nozzle

(Fig. 2)

To change nozzle 30, loosen the fixing screws of the front

instrument panel. Remove the panel.

Using a No. 12 wrench, unscrew the nozzle from the nozzle

holder; replace with a new nozzle (see “TECHNICAL DATA”

table).

Replacing the pilot burner nozzle

(Fig. 2)

The pilot burner is readily accessible once the front panel

has been removed (as described above).

The pilot burner has a fixed gas supply.

To change to another type of gas, replace the nozzle on

burner 36 according to the type of gas used, by loosening

hose 35 (see “TECHNICAL DATA” table).

MAINTENANCE

Attention!

Before carrying out any maintenance or repair work,

disconnect the appliance from the mains.

The following maintenance programme should be carried

out at least once a year:

- Check that all the safety and setting devices are working

properly;

- Check that the burners are working properly with regard

to:

- ignition

- combustion safety;

- Check the functions of the appliance as described in

paragraph "Checking the functions", page 9;

- Check the gas venting path (make sure the gas is

correctly evacuated).

REPLACING PARTS

All parts must be replaced by authorised technicians

only!

To replace the following parts, remove the control panel

(after unscrewing its fixing screws). It is advisable to empty

the tank.

Gas electrovalve (1 - Fig. 1)

Unscrew the fitting (3, 16, 21, 17) and loosen the fixing

screws. The valve may now be removed and replaced with a

new one. Replace and screw down all parts in the correct

order.

Burner (31 - Fig. 2)

Unscrew the nut 29 and remove the nozzle-holder 28.

Loosen the screw fixing the burner to the chamber Replace

the burner.

Thermocouple (38 - Fig. 2)

Unscrew the nipple fixing the thermocouple to the valve,

loosen the 2 screws on the pilot burner and replace the

thermocouple. To simplify the operation (and all those

concerning the pilot burner), screws may be removed and

the pilot burner moved to a more accessible position.

Attention!

- Beware of inexpert handling!

- The main burner only ignites if the tank is

positioned correctly on the heating chamber.

Preparation for use

Before frying for the first time, it is advisable to thoroughly

clean the appliance and above all the tank (see

paragraph "Taking care of the appliance frequency of

maintenance", page 11).

Turning on and off (Fig. 3)

Turn on gas supply.

Lighting the pilot burner

Put the main switch 40 to on. Press and turn the knob 13

clockwise to the spark position : in this way ignition is

enabled until the pilot flame lights. The pilot flame can be

seen through the relative hole.

Lighting the main burner

To light the main burner, turn the knob 13 clockwise once

more as far as the flame symbol and place knob 2 to

the required temperature. A yellow light comes on when

the burners are lit.

Extinguishing the main burner

To turn off just the main burner, turn the knob 13 to the

spark position and/or place knob 2 to position zero;

in this way only the pilot burner remains lit. To extinguish

both burners, turn the knob 13 counter-clockwise and the

on-off switch to the off position; in this way the pilot burner

is also extinguished.

Filling the tank.

Using the water loading knob

The appliance is fitted with a water loading cock consisting

of an open/close control knob 50 and a curved spout. When

the tank lid is open, turn knob 50 to the open position.

Attention!

Do not open the cock if the tank is not in the correct

operating position.

Never overfill the tank.

Special precautions

The grills, particularly those with the pan bottom not in

stainless steel, are treated in the factory with mineral oil to

protect them from rust.

The oil should be carefully removed before heating the

pan, using hot water and detergent, not chlorine based

(less than 30 ppm). After washing, rinse with cold water

and heat to 300°C to dry, with the thermostat at the maxi-

mum . When the thermostat shuts down, the oven is ready

for cooking or, after protecting the bottom with a layer of

grease or cooking oil, ready to rest (after use). After every

use, especially when the pan is not in stainless steel, to

keep it in perfect condition and protect it from rust, repeat

the above operation of washing, drying and protecting

with grease or cooking oil.

If any rust should form on the bottom of the pan due to wa-

ter or moisture and lack of adequate protection after use,

it will continue to expand until it corrodes the pan. If this

should occur, the rust must be removed until the corroded

part is polished, using a pad of steel wool, for example, in

stainless steel and then washing, drying and protecting

as described above.

NOTE: Greasing or oiling the pan while still damp is

not only useless but absolutely dangerous as the rust

will continue to expand under the layer of grease.

USING THE APPLIANCE

043

03 - Gasfry-pan

50 2 40 13

043

03 - Gasfry-pan

Emptying the tank

The appliance is fitted with a tilting tank; to facilitate emp-

tying and cleaning operations, the tank can be overturned

using a handle for the AGB 404/WP - AGB 406/WP -

AGB 412/WP - AGB 414/WP - AGB 418/WP - AGB 420/WP

- AGB 426/WP - AGB 428/WP versions, or two buttons (red

for “up” and black for “down”) in the AGB 408/WP -

AGB 410/WP - AGB 416/WP - AGB 422/WP - AGB 424/WP

- AGB 430/WP. motorized versions.

Attention!

This operation should be carried out when the tank is

cold, making sure that:

- a large capacity container is placed at the foot of the

tank (under the drainage outlet);

- the tank is tipped upside down very slowly so that

all its contents exit from the drainage outlet without

spillage, which could create a hazard;

- the speed is constant to avoid jolts which could

make the contents undulate.

Turning off in an emergency

In the case of malfunctioning, turn off the appliance as

described in paragraph "Turning on and off", and turn off

the gas supply.

What to do in the case of

malfunctioning or if the appliance is

not to be used for a long period

When the appliance is not to be used for a long time,

clean thoroughly and turn off the gas supply.

In the case of malfunctioning or failure, turn off the gas

supply and disconnect from the mains. Call the service

centre.

TAKING CARE OF THE APPLIANCE

FREQUENCY OF MAINTENANCE

Attention!

Never clean the appliance with jets of water, whether

direct or pressurised.

Allow the machine to cool down before cleaning

Giving the appliance a thorough clean every day (after

turning it off) will keep it in perfect working order and make

it last longer.

All steel parts should be cleaned with water and a

detergent, using a damp cloth; do not use abrasive

substances or corroding detergents.

Do not use steel wool, which could leave traces of rust.

For the same reason, avoid touching the appliance with

anything made of iron.

Do not clean any parts of the appliance other than the

grilling plate with emery or sandpaper. If absolutely

necessary, you may use powdered pumice stone.

If the appliance is extremely dirty, use a synthetic sponge

such as Scotchbrite.

After cleaning the appliance, rinse with clean water and

dry with a clean cloth.

To make cleaning easier is possible to installed a tilting

tank.

All maintenance work must be carried out by qualified

personnel only.

Have the appliance checked at least once a year; we

strongly recommend that you stipulate a servicing and

maintenance contract with your supplier.

Warning!

- The first time you use the pan, wash it with soap and

water.

- Never use synthetic cloth to clean, only cotton, wool

or linen

- Never fill the bottom of the pan with grease

- Do not fill the pan with oil; it cannot be used for frying

because of the fire hazard represented by the oil .

THE 2002/96/EC DIRECTIVE (WEEE):

information to users

This informational note is meant only for owners

of equipment marked with the symbol shown in

Fig. A on the adhesive label featuring the techni-

cal specifications applied on the actual product

(the label also giving the serial number).

This symbol indicates that the product is classified, accor-

ding to the regulations in force, as an item of electrical

and electronic equipment and conforms to EU Directive

2002/96/EC (WEEE) meaning that, at the end of its service

life, it must be treated separately from domestic waste, i.e.

it must be handed in free of charge to a separate waste

electrical and electronic equipment collection centre or

returned to the reseller when buying a new equivalent item

of equipment.

The user is responsible for delivering the unit at the end of

its life to the appropriate collection facilities. Failure to do

so shall result in the user being subject to the penalties

prescribed by the legislation in force on waste.

Suitable separated collection so that the unit no longer

used can be sent off for environmentally compatible recy-

cling, treatment and disposal helps avoid possible negati-

ve effects on the environment and on health and facilitates

the recycling of the product's component materials.

For more detailed information on available collection sy-

stems, contact the local waste disposal service or the

shop you purchased the unit from.

Producers and importers fulfil their responsibility for envi-

ronmentally compatible recycling, treatment and disposal

both directly and by joining a collective scheme.

043

03 - Gasfry-pan

043

03 - Gasfry-pan

Wiring diagrams

AGB 404/WP - AGB 418/WP

AGB 406/WP - AGB 420/WP

AGB 412/WP - AGB 426/WP

AGB 414/WP - AGB 428/WP

l1 N T

230/1 AC

P1 P2

Line input terminal board

Gas electrovalve

Luminos switch

Thermostat

Safety thermostat

Green pilot lamp

Yellow pilot lamp

HT transformer

Pilot safety valve

043

03 - Gasfry-pan

AGB 408/WP - AGB 422/WP

AGB 410/WP - AGB 424/WP

AGB 416/WP - AGB 430/WP

W1V1U1

Pu2

Pu1

l1 N T

230/1 AC

P1 P2

Line input terminal board

Gas electrovalve

Luminos switch

Thermostat

Safety thermostat

Up micro

Down micro

Green pilot lamp

Yellow pilot lamp

Up button

HT transformer

Pilot safet

valve

Pu1

Pu2

Wiring diagrams

WARNING

DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPRO-

VEMENT, THE MANUFACTURER RESERVES THE RIGHT

TO MAKE ANY CHANGES DEEMED NECESSARY.

THE MANUFACTURER CANNOT BE HELD RESPONSI-

BLE IF THE INSTRUCTIONS CONTAINED IN THIS MA-

NUAL ARE NOT OBSERVED.

043

03 - Gasfry-pan

WHIRLPOOL EUROPE srl

V.le Guido Borghi, 27

I – 21025 Comerio – VA

Whirlpool AGB 418/WP User guide

Whirlpool AGB 418/WP User guide

Whirlpool AGB 418/WP User guide

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