Whirlpool AGB 529/WP User guide

Brand: Whirlpool

Model: AGB 529/WP

Type: User guide

This manual is also suitable for

013_03

Installation, operating and

maintenance instructions

10/2005

GAS PASTA COOKER

AGB 448/WP

AGB 450/WP

AGB 527/WP

AGB 529/WP

AGB 055/WP

AGB 057/WP

Models and dimensions page 3

Data of appliances 7

Technical data 7-8

Operating instructions 9

Construction, equipment installed

and safety devices 9

Assembly 9

Location 9

Legal and technical requisites 9

Installation 9

Installation procedure 9

Gas connection 9

Plumbing connection 9

Gas venting 9

Commissioning the appliance 10

Before commissioning the appliance 10

Start-up 10

Testing the power rating 10

Checking input pressure 10

Checking power rating using

the volumetric method 10

Checking power rating when using

LP gas 10

Checking the pilot light 11

Checking the primary air 11

Checking the functions 11

Note for the installer 11

Running the appliance on other types

of gas 11

Replacing the main burner nozzle 11

Pilot burner nozzle 11

Adjusting the low flame 11

Maintenance page 11

Replacing parts 12

Ignition plung 12

Gas tap 12

Thermocouple 12

Using the appliance 13

First-time use of the appliance 13

Ignition 13

Turning the pilot burner on 13

Turning the main burner on and adjusting

the temperature 13

Turning the appliance off 13

Turning the appliance off during

normal operation 13

Turning the appliance off

in an emergency 13

What to do if something goes wrong or if

not using the appliance for a long time 13

Taking care of the appliance

frequency of maintenance 14

Daily cleaning 14

Precautions during use 14

Protection of stainless steel 14

Warning 15

INDEX

013

03 - Gas pasta cooker

013

03 - Gas pasta cooker

Dimensions

Drainage tap

Inlet tap

Gas control knob

Piezo electric lighter

Water outlet

Water inlet

Gas connection

2121

220

410

310

100

250

AGB 448/WP

weight approx.100 kg

2121

220

410

310

100

250

013

03 - Gas pasta cooker

Dimensions

800

900

AGB 450/WP

2121

220

410

310

100

250

weight approx.112 kg

AGB 055/WP

weight approx.70 kg

Drainage tap

Inlet tap

Gas control knob

Piezo electric lighter

Water outlet

Water inlet

Gas connection

013

03 - Gas pasta cooker

Dimensions

900

800

900

Drainage tap

Inlet tap

Gas control knob

Piezo electric lighter

Water outlet

Water inlet

Gas connection

AGB 057/WP

weight approx.96 kg

013

03 - Gas pasta cooker

Dimensions

AGB 527/WP

2121

220

285 100

100

220

310 250

2121

220

285 100

100

220

310 250

2121

220

285 100

100

220

310 250

AGB 529/WP

weight approx.96 kg

weight approx.112 kg

Drainage tap

Inlet tap

Gas control knob

Piezo electric lighter

Water outlet

Water inlet

Gas connection

013

03 - Gas pasta cooker

2 - DATA OF APPLIANCES

3 - TECHNICAL DATA

The instructions contained in this manual apply to our gas

cookers in the II2H3+ category (see table on page 8).

The data plate is located on the front of the appliance and

on the control panel. It contains all necessary reference

data such as the name of the manufacturer, input pressu-

re, gas type setting, etc.

0051

TIPO/TYPE

CAT/KAT GAS/GAZ G30 G31 G20 G25

II2H3B/P P mbar 30 30 20 -

II2H3+ P mbar 30 37 20

II2H3+ P mbar 28 37 20 -

25II2L3B/P P mbar 30 30

II2ELL3B/P P mbar 50 50 20 20

II2E+3+ P mbar 28 37 20 25

II2H3B/P P mbar 50 50 20 -

I2E P mbar - - 20 -

--II2H3B/P P mbar 30 30

II2H3+ P mbar 28 37 20 -

I3B/P P mbar 30 30

I3+ P mbar 28 37

SE FI DK CZ SK SI

IT CH PT

ES IE GB GR

FR BE

AT CH

EE LV LT

NO MT CY IS HU

MOD.

ART.

Qn kW

MADE IN ITALY

Predisposto a gas: - Gas preset: - Prevu pour gaz:

Eingestelt für Gas: - Preparado para gas: -

Geschuckt voor:

V AC kW Hz

THE APPLIANCE MUST BE CONNECTED IN COMPLIANCE WITH THE LAWS IN FORCE

AND INSTALLED IN A WELL-VENTILATED ROOM. READ THE INSTRUCTION MANUALS

BEFORE INSTALLING AND USING THE APPLIANCE.

THE APPLIANCE MUST BE INSTALLED BY QUALIFIED PERSONNEL.

G30/G31 28/37 mbar

G20 20 mbar

Model

AGB 448/WP

AGB 450/WP

AGB 055/WP

AGB 057/WP

AGB 527/WP

AGB 529/WP

External dimensions

(LxPxH+H1) - mm

400 x 900 x 875-1090

800 x 900 x 875-1090

400 x 900 x 530

800 x 900 x 530

400 x 700 x 875-1090

800 x 700 x 875-1090

Plumbing

connection - mm

Ø 12

Water

outlet

R 1"

Gas connection

R 3/4" ISO R228

R 1/2" ISO R228

Tank

capacity (lt)

2 x 36

2 x 28

51BQ2900

51BQ2901

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03 - Gas pasta cooker

Primary air distance “A”

Methane gas G20

Liquid gas G30/G31

TABLE 1

Model

Category

Construction type

Air necessary for combustion

Nominal thermal power

Minimum thermal power

Connection pressure

Methane gas 2H

Liquid gas 3+

Gas connection values

Methane gas 2H

Liquid gas 3+

Nozzles Ø 1/100 mm

Main burner

G20

G30/G31

(HuB = 9.45 kWh/m

) m

(HuB = 12.87 kWh/kg) kg/h

Nominal capacity

Low flame

Nominal capacity

Low flame

G20

G30/31

20 mbar

28/37 mbar

II2H3+

No. of nozzles, pilot burner

G20

G30/G31

245

adjustable

160

100

adjustable

10.5

4.1

2 x 245

adjustable

2 x 160

2 x 100

adjustable

(10.5x2)= 21.0

(4.1x2)= 8.2

2 x 230

adjustable

2 x 150

2 x 100

adjustable

(9x2)= 18.0

(3.8x2)= 7.6

230

adjustable

150

100

adjustable

3.8

1.111

0.822

2.222

1.644

1.905

1.409

0.952

0.704

AGB 448/WP

AGB 055/WP

AGB 450/WP

AGB 057/WP

AGB 529/WPAGB 527/WP

013

03 - Gas pasta cooker

Construction, equipment installed

and safety devices

Robust steel frame, with 4 legs (adjustable in height).

18/10 chrome-nickel steel outer panelling and tank.

The water is heated by a tubular stainless steel burner,

which is resistant to thermal and mechanical stress.

The pilot burner has adjustable injector.

The combustion chamber and flues are made of elec-

tro-galvanised steel sheeting.

The temperature is set using the safety taps provided.

It goes from low (minimum) to high (maximum) through

a range of easily selectable intermediate levels.

Location

The appliance should be installed in a well ventilated

room, and under a range hood.

The appliance can be installed on its own or alongside

other equipment.

If the appliance is to be installed near inflammable wal-

ls, a minimum distance of 50 mm. around the sides and

back should be allowed.

If this is impossible, take proper steps to ensure the in-

stallation is safe, such as fitting tiles or heat-reflecting

material to the walls

Before connecting up the appliance to the gas supply,

check on the data plate that the appliance is fitted for

the type of gas available.

If not, consult paragraph “Running the appliance on

other types of gas”, page 11.

Legal and technical requisites

During assembly, the following legal and technical re-

quisites should be adhered to:

- relevant national legislation;

- local building and fire safety regulations;

- worksheet “Technical rules for installing gas”;

- worksheet “Technical rules for LP gas”;

- worksheet “Gas installations in industrial kitchens”;

- industrial injury legislation;

- local Gas Board regulations;

- current CEI regulations.

INSTALLATION

Assembly, installation and maintenance, i.e.: assembly,

connecting the gas supply, checking power rating,

transforming or adapting the appliance to run on other

types of gas, and commissioning, must all be done by

contractors authorised by the local Gas Board in accor-

dance with local and national legislation.

Before doing anything else, seek advice from your Gas

Board.

Installation procedure

To level the appliance correctly, adjust the height of the

four legs.

Gas connection

The R 1/2” gas off-take for model AGB 527/WP,

AGB 529/WP and R 3/4” for model AGB 448/WP,

AGB 450/WP, AGB 055/WP, AGB 057/WP can either be

permanently fixed to the mains or made detachable

using a standard adaptor.

If flexible hose is used, it must be in stainless steel.

After completing connection, check for leaks using a

special leak-detector spray.

Plumbing connection

A rigid or flexible pipe may be used for connection to

the water supply.

The inlet pipe has a 12 mm diameter.

Gas venting

These appliances are A construction type, thus no gas

venting is required.

For advice on ventilating the premises where the ap-

pliance is installed, observe current regulations.

OPERATING INSTRUCTIONS

013

03 - Gas pasta cooker

Before commissioning the appliance

Before commissioning the appliance, remove the pro-

tective wrapping.

Thoroughly clean the work-surface and the outside of

the appliance using lukewarm water and detergent.

With a damp cloth eliminate all traces of the rust-proo-

fing applied in the workshop then dry with a clean cloth.

Start-up

Before starting the appliance up, check that its specifi-

cations (category and type of gas used) match those of

the family and group of the gas available locally.

If not, adapt the appliance to the gas family or group re-

quired (see paragraph “Running the appliance on other

types of gas” page 11).

To start the appliance up, see the instructions for regu-

lar use.

Testing the power rating

Use the specific nozzles for the nominal capacity on the

appliance.

Capacity can be of two types:

- nominal, as given on the data plate;

- minimum.

These nozzles are shown in table 1 in the assembly in-

structions.

The following are the operating pressure tolerances to ob-

tain the nominal power according to the agreed nozzles:

- from 15 to 22.5 mbar for gases of the second family

- from 25 to 45 mbar for gases of the third family

(propane).

The appliance will not work outside the above pressure

threshholds.

To adjust the capacity to its minimum value, use the da-

ta in tables 1 (Gas Flow Regulation table).

If you wish to check the nominal capacity further, you

may do so using a gas meter according to the so-called

”volumetric method”.

It is normally enough, however, simply to check that the

nozzles are functioning correctly.

Checking input pressure (Fig. 3)

Input pressure should be measured using a gauge (e.g.

a gooseneck pipe, min. resolution 0.1 mbar).

Remove screw (22) from the pressure socket and con-

nect it to the tube on the gauge; after measuring, the

screw should be retightened absolutely airtight (22).

Checking power rating using the

volumetric method

Using a gas meter and a chronometer, you can read

the volume of gas output per time unit.

The correct volume will be the value of “E” expressed in

litres per hour (It/hr) or litres per minute (It/min).

The following formula is used to calculate the value of

“E”:

Capacity should only be measured when the appliance

is at a standstill.

The heat value can be obtained from your local Gas

Board.

To obtain the nominal and minimum capacities in rela-

tion to the nominal pressure, consult table (1- Gas Flow

Setting).

WARNING

It is not possible to adjust nominal capacity in ad-

vance.

Checking power rating when using

LP gas

Check that the type of nozzles used match table 1 spe-

cifications.

Check that the output pressure regulator installed colla-

terally to the plant conforms to the specifications laid

down in paragraph "Testing the power rating" (see data

plate and measure the pressure).

Capacity

Heat value

E =

COMMISSIONING THE APPLIANCE

013

03 - Gas pasta cooker

Checking the pilot light

When correctly adjusted, the pilot light flame will com-

pletely surround the thermocouple and will not flicker; ;

if it does, adjust the pilot flame as described in para-

graph “Pilot burner adjustment”.

Checking the primary air

The appliance can be adjusted. Air volume flow is cor-

rect when there is sufficient protection against the fla-

me rising when the burner is cold or light-back when it

is hot. Position the ring at measurement “A” (Fig. 1) in-

dicated in table 1 for type of gas.

Checking the functions

- Start the appliance in accordance with the instructions;

- Check the gas tubes for leaks;

- Check that the flame on the main burner lights

properly and is correctly formed, even on low;

- Check that the pilot light is correctly regulated;

- Draw up a servicing and maintenance contract.

Note for the installer

- Explain and demonstrate to the user how the machi-

ne works according to the instructions, and hand him

this manual.

- Remind the user that any structural alterations to the

room housing the appliance may affect the combu-

stion air supply. Once the alterations have been com-

pleted, the appliance and its functions should be tho-

roughly checked.

Running the appliance on other types

of gas

When changing to another type of gas, e.g. from natural

to LP, or to another gas group, consult the “TECHNICAL

DATA” table to determine the correct nozzles to use.

The nozzles for the main burners and pilot light for diffe-

rent types of gas, marked in 100ths of mm, are in a ca-

se supplied with the appliance.

When the appliance has been transformed or adapted,

recheck its functions as described in paragraph

"Checking the functions".

Replacing the main burner nozzle

To change nozzle (30), open the doors. Unscrew the

nozzle from the nozzle holder using a 12 spanner; repla-

ce with a new nozzle (see “TECHNICAL DATA” table).

If necessary, to make changing the nozzle easier, loo-

sen screws (39) to remove the air adjustment sleeve.

Pilot burner adjustment (Fig. 2)

The pilot burner is easily accessible once the doors ha-

ve been opened.

Remove screw (35) and adjust the flame with a screw-

driver. Once adjusted, replace and tighten screw (35)

inserting the relative gasket.

The pilot flame is correctly adjusted when it completely sur-

rounds the thermocouple and safely lights the main burner.

Adjusting the low flame (Fig. 3)

Referring to the “TECHNICAL DATA” table, set the low

flame screw (2) as follows:

- if the appliance is to run on LP gas, tighten the low

flame screw as far as it will go;

- if the appliance is to run on natural gas, turn the low

flame screw while simultaneously adjusting the pri-

mary air:

- read off the setting in It/min which corresponds to the

heat value (calculated by the “Volumetric Method”) in

the Gas Flow Setting Table (2); start the appliance up

according to the instructions;

- after allowing the appliance to run for same mins.,

turn the knob to low and set minimum gas flow by tur-

ning screw (2) (to the right = gas flow decreases; to

the left = gas flow increases).

MAINTENANCE

The following maintenance programme should be car-

ried out at least once a year:

- Check that all the safety and setting devices are

working properly;

- Check that the burners are working properly with re-

gard to:

- ignition

- combustion safety;

- Check the functions of the appliance as described in

paragraph "Checking the functions" page 11.

013

03 - Gas pasta cooker

REPLACING PARTS

All parts must be replaced by authorised techni-

cians only!

To replace the following parts, first remove the control

knobs, slide out the fat tray and remove the control pa-

nel (after unscrewing its fixing screws).

Ignition plug (Fig. 2)

The ignition plug (37) is removed by loosening screws

(36). Disconnect the ignition lead, loosen the lock nut

and insert a new plug.

Gas tap (Fig. 3)

Loosen the gas piping and thermocouple hoses, then

loosen the screws fixing the gas supply to the gas ramp

and insert a new tap.

Thermocouple (Figs. 2 & 3)

Loosen the screws fixing the thermocouple (38) to the

gas (6) tap and the pilot burner (34); insert the new

part.

After replacing the parts, fit the control panel and its

parts back in the right order.

WARNING

Every time a replacement involving gas input parts

is made, recheck all functions and test for leakage.

START-UP

FIRST-TIME USE OF THE APPLIANCE

Important!

Before using the appliance for the first time, thorou-

ghly clean the tank with lukewarm water and deter-

gent, using a soft cloth to eliminate all traces of swarf;

dry with a clean cloth.

IGNITION

Turning the pilot burner on (Fig. 4)

Press knob (3) and turn it to the left .

Keep the knob pressed down while repeatedly pressing

piezo ignition button (6) until you can see through aperture

(10) on the combustion chamber that the flame has caught.

Keep the knob pressed down for another 15-20 seconds;

if the flame goes out after the knob is released, start again.

Turning the main burner on and

adjusting the temperature (Fig. 4)

To light the main burner, turn the knob to the right until it is

on ‘high’ , or else continue until it reaches low ; the

heating capacity must be set between these two positions.

TURNING THE APPLIANCE OFF

Turning the appliance off during

normal operation

To turn the main burner off only, simply turn the knob

to ; this way only the pilot burner will stay on.

To turn the appliance off completely, turn the knob to ●;

this will turn the pilot burner off as well.

Turning the appliance off in an

emergency

In an emergency turn off the gas supply.

What to do if something goes wrong

or if not using the appliance for a

long time

If the appliance is not to be used for a long time, or if it

breaks down or works incorrectly, close the tap to the gas

mains located outside the appliance. clean thoroughly

(see cleaning and protection of steel).

If anything goes wrong, call the aftersales department.

USING THE APPLIANCE

013

03 - Gas pasta cooker

104

013

03 - Gas pasta cooker

TAKING CARE OF THE APPLIANCE

FREQUENCY OF MAINTENANCE

Giving the appliance a thorough clean every day (after tur-

ning it off) will keep it in perfect working order and make it

last longer.

Daily cleaning

Frequently clean the surfaces using a damp cloth; water

and soap or common detergents may be used provided

they do not contain abrasives or chlorine-based sub-

stances, such as sodium hypochlorite (bleach), hydroch-

loric acid (muriatic acid), or other solutions: stainless steel

is quickly and irreversibly corroded by these products.

Under no circumstances use the above-mentioned pro-

ducts to clean the floor under the equipment or nearby, as

fumes or any drops may produce similar destructive ef-

fects on the steel.

Only rub in the direction of the satin finish.

Rinse thoroughly with clean water and dry carefully.

Never use running water, as this could infiltrate into the in-

ner parts.

Food stains and encrusted food particles:

wash with hot water before they harden. Should food par-

ticles have already become hard, use water and soap or

chlorine-free detergents, if necessary using a wooden

spatula or fine stainless steel wool: rinse and dry thorou-

ghly.

Scale encrustations:

scale deposits on the bottom of tanks, pans, etc. should

be removed using descaling products on the market and

following the relative instructions.

Scratches:

should the surfaces become scratched, they must be

smoothed using extra fine stainless steel wool or abrasive

sponges made of fibrous synthetic material, rubbing in the

direction of the satin finish. Rinse and dry thoroughly.

Never use wire wool for cleaning stainless steel or leave it

in contact with the steel, as very small ferrous deposits

could remain on the surface and cause the formation of ru-

st by contamination.

Precautions during use

Sauces and condiments:

all the stainless steel containers used for notoriously acid

ingredients (vinegar, salt, lemon juice, tomatoes, etc.)

should be thoroughly washed to remove any residue.

In particular salt solutions should not be left to evaporate

or dry on the stainless steel surface.

Never use coarse cooking salt which, being heavy, depo-

sits on the bottom without dissolving completely and over

a period of time can therefore cause points of contact with

consequent corrosion.

It is therefore advisable to add salt in small amounts to wa-

ter which is already boiling, or to dissolve it in a separate

container; never add it to cold water in the tanks and cer-

tainly never put it into an empty tank.

Whenever the tanks are not being used, they should prefe-

rably remain uncovered.

Protection of stainless steel

Should the equipment not be used for a certain period of

time, clean the external stainless steel surfaces and when

they are completely dry, protect by spreading over them a

thin film of vaseline oil, or better still specific products to

be found on the market.

Apart from giving the steel a uniform, polished appearan-

ce, these products prevent penetration of humidity and

dirt which can also cause corrosion.

These products, basically consisting of a mixture of oily

substances and detergents, are now available in easy-to-

use, practical spray cans.

013

03 - Gas pasta cooker

WARNING

DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPRO-

VEMENT, THE MANUFACTURER RESERVES THE RIGHT

TO MAKE ANY CHANGES DEEMED NECESSARY.

THE MANUFACTURER CANNOT BE HELD RESPONSI-

BLE IF THE INSTRUCTIONS CONTAINED IN THIS MA-

NUAL ARE NOT OBSERVED.

WHIRLPOOL EUROPE srl

V.le Guido Borghi, 27

I – 21025 Comerio – VA

Whirlpool AGB 529/WP User guide

Brand: Whirlpool

Model: AGB 529/WP

Type: User guide

This manual is also suitable for

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Whirlpool AGB 529/WP User guide

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Whirlpool AGB 529/WP User guide

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