Toro 4045 Directional Drill User manual

FormNo.3401-929RevA

4045DirectionalDrillwithCab

ModelNo.23823TE—SerialNo.314000001andUp

ModelNo.23825TE—SerialNo.314000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3401-929*A

ThisproductcomplieswithallrelevantEuropeandirectives;

fordetails,pleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrester,contactyour

AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Important:ItisaviolationofCaliforniaPublic

ResourceCodeSection4442touseoroperatetheengine

onanyforest-covered,brush-covered,orgrass-covered

landwithoutasparkarrestermufermaintainedin

workingorder,ortheengineconstricted,equipped,and

maintainedforthepreventionofre.Otherstatesor

federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Forradiofrequencycomplianceinformation,referto

your

Compliance Statement Addendum

thatpertains

toyourcountry.

Introduction

Thismachineisadirectionaldrillintendedforunderground

drillingandpullbackoperationforutilitylinesincluding

electrical,gas,communication,water,etc.Itisdesignedto

operateawidevarietyofattachmentseachofwhichperform

aspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

Training.................................................................4

Preparation.............................................................4

GeneralOperation..................................................4

DrivingSafety.........................................................5

DrillingSafety.........................................................6

MaintenanceandStorage..........................................8

NoiseandVibrationLevels.......................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................21

Controls...............................................................24

OperatorPlatform..............................................24

ControlPanel.....................................................36

LeftJoystick—ModeI.........................................37

LeftJoystick—ModeII........................................38

RightJoystick—ModeI.......................................39

RightJoystick—ModeII......................................40

RearControlPanel..............................................41

DrillFrameandStabilizerControls........................42

DrivePendant....................................................43

DrillPendant......................................................44

Stake-downLevers..............................................45

Specications........................................................46

Attachments/Accessories........................................46

Operation....................................................................47

UnderstandingHorizontalDirectionalDrilling

........................................................................47

GatheringSiteInformation......................................48

PlanningtheBorePath............................................51

UnderstandingandUsingtheExit-side-lockout

System..............................................................56

PreparingtheJobSiteandtheMachine......................58

DrillingtheBore....................................................68

BackreamingandPullback.......................................72

FinishingtheJob....................................................74

UsingtheTJCApplicator........................................74

MovingaDisabledMachine.....................................76

ReplacingthePipeHolder.......................................76

PositioningtheCab(ModelwithCabonly).................77

OpeningtheDoor(ModelwithCabonly)..................77

OperatingtheAirConditioningandHeating

(ModelwithCabonly).........................................78

OperatingtheWindshieldWipers(ModelwithCab

only).................................................................78

Maintenance.................................................................79

RecommendedMaintenanceSchedule(s)......................79

PremaintenanceProcedures........................................81

OpeningtheFrontHood.........................................81

OpeningtheRear-accessDoor.................................81

UsingtheCylinderLock..........................................82

Lubrication...............................................................83

GreasingtheMachine.............................................83

EngineMaintenance..................................................85

CleaningtheCrankcase-ventTube............................85

ServicingtheAir-cleaningSystem.............................85

ServicingtheEngineOilandFilter............................87

AdjustingtheValveClearance..................................89

FuelSystemMaintenance...........................................90

DrainingWaterfromtheFuelFilter...........................90

DrainingWaterfromtheFuelTank...........................90

PrimingtheFuelSystem..........................................91

ReplacingtheFuelFilters.........................................91

CheckingtheFuelLinesandConnections..................92

DrainingandCleaningtheFuelTank.........................92

ElectricalSystemMaintenance....................................93

ServicingtheBattery...............................................93

ChargingtheBattery...............................................94

Jump-startingtheMachine.......................................94

DriveSystemMaintenance.........................................95

CheckingtheOilLevelfortheStakedown

PlanetaryDrive..................................................95

CheckingtheOilLevelfortheTracksPlanetary

Drive................................................................96

ChangingtheOilfortheTracksPlanetary

Drive................................................................96

CheckingtheOilLevelfortheRotaryMotor

PlanetaryDrive..................................................97

CheckingtheOilfortheThrustMotorPlanetary

Drive................................................................97

CheckingtheOilfortheGearboxDrive.....................98

ChangingtheOilfortheGearboxDrive.....................98

ServicingtheTracks................................................99

CoolingSystemMaintenance....................................100

CheckingtheCoolantLevelintheRadiator..............101

CheckingtheConditionofCooling-system

Components....................................................101

CheckingtheConcentrationoftheCoolant..............101

CleaningtheCoolingSystem..................................101

BeltMaintenance....................................................104

ServicingtheEngine-driveBelt...............................104

HydraulicSystemMaintenance..................................106

ServicingtheHydraulicFluid.................................106

Drilling-FluidPumpMaintenance..............................109

ServicingtheDrilling-uid-pumpOil......................109

PreparingtheDrilling-uidSystemforCold

Weather...........................................................111

CabMaintenance.....................................................113

ChangingtheCabAirFilter....................................113

FillingtheWindshield-washerFluidTank.................113

Cleaning.................................................................114

CleaningwiththeSpray-hoseAttachment................114

CleaningPlasticandResinParts..............................114

Storage......................................................................115

Troubleshooting.........................................................116

Index........................................................................119

3

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto

thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply

withtheinstructionsmayresultinpersonalinjuryor

death.

Important:Thismachinewasmanufacturedaccording

totheappropriateregulatorystandardsineffectatthe

timeofmanufacture.Modifyingthismachineinany

waymaycauseittobeoutofcompliancewiththose

standardsandwiththeinstructionsinthis

Operator’ s

Man ual

.Modicationstothismachineshouldonlybe

madebyeitherthemanufactureroranAuthorizedToro

Dealer.

Thisproductiscapableofamputatinghandsandfeet.Follow

allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents

orinjuriesoccurringtopeople,ordamagetoproperty.

Important:Beforeoperatinginanareawith

high-voltagelinesorcables,contacta“One-Call

SystemDirectory”service.IntheUSA,call811or

yourlocalutilitycompany.Ifyoudonotknowyour

localutilitycompany’sphonenumber,callthenational

number(USAandCanadaonly)at1-888-258-0808.Also,

contactanyutilitycompaniesthatarenotparticipants

ofthe“One-CallSystemDirectory”service.Please

refertoDrillingNearUtilityLines(page6)formore

information.

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotreadthis

manual,itistheowner'sresponsibilitytoexplainthis

materialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Donotletchildrenoruntrainedpeopleoperateorservice

theequipment.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,substantialslip-resistantsafetyshoes

(rubberboots),gloves,andhearingprotection.Tieback

longhair.Donotwearjewelry.

•Inspecttheareawheretheequipmentistobeusedand

ensurethatallobjectsareremovedfromtheareabefore

use.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore

refueling.Donotsmokenearthemachinewhenthe

engineisrunning.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlesstheyare

functioningproperly.

GeneralOperation

•Donotruntheengineinanenclosedarea.

•Donotoperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjusted,andfunctioning

properly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keepawayfrommovingmachinepartsandpipes.

•Donotoperatethemachinewhenill,tired,orunderthe

inuenceofalcoholordrugs.

•Donotleavethemachinerunningunattended.Stopthe

engineandremovethekeybeforeleaving.

•Locatethepinch-pointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese

areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

4

DrivingSafety

Youdrivethemachinetoandfromtheworksitewiththeuse

ofatetheredremote.Whendrivingthemachine,observethe

followingsafetyprecautions:

•Operatethedrivependantalongsidethemachineoutside

ofthedangerzone(Figure3).

•Keepallbystandersawaywhilemovingthemachine.

•Donotcarrypassengersonthemachine.

•Watchfortheturning-radiussweepofthedrillframe,as

thecenteroftheturningradiusistheendofthetrack.

•Movingthemachinewiththetetheredremotecan

beerratic;moveslowlywhenusingtheremotefor

movement.

•Usecarewhenloadingorunloadingthemachineontoa

trailer.

•Watchfortrafcwhencrossingroadways.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo

notcontactthem.

•Usecarewhendrivingthemachineonsoftorunstable

ground.

Note:Softorunevengroundcanreducestability.

•Whendrivingonaslope,theoperatorshouldbeup-slope

fromthemachine.

Note:Themachinecanbeunstableonslopes.

•Driveinaccordancewiththeweatherconditions.

Note:Drivewithcautionduringadverseweather

conditions.

Thefollowingillustrationdisplaysthesafedistancethatmust

bekeptbyallindividualswhilemovingthemachine.

Figure3

DrivingDangerZone

1.1.8m(6ft)safetydistance

3.Turning-radiuscenter

2.Operator4.3m(10ft)safetydistance

5

DrillingSafety

•Alwayslowerthepedestriansafetybarbeforedrilling

(Figure4).

•Ensurethatnooneapproachesapipewhileitisspinning.

Thepipecansnagonclothingandcauseamputation

ordeath.AlwaysengagetheExit-sideLockoutbefore

anyoneapproachesthefrontofthemachine,bit,reamer,

orpipe.

DrillingDangerZone

Thedangerzoneistheareawithinandaroundthemachine

whereapersonisexposedtotheriskofinjury.Thisproximity

includeswhereapersonisreachablebyoperationalmovement

ofthemachine,itsworkingdevices,auxiliaryequipment,or

swinging/fallingequipment.

Thefollowingillustrationdisplaysthesafedistancerequired

byallindividualswhiledrilling.

Figure4

DrillingDangerZone

1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance

2.Pedestriansafetybar

DrillingNearUtilityLines

Important:Beforeoperatinginanareawith

high-voltagelinesorcables,contacta“One-CallSystem

Directory”service.IntheUSA,call811oryourlocal

utilitycompany.Ifyoudonotknowyourlocalutility

company’sphonenumber,callthenationalnumber

(USAandCanadaonly)at1-888-258-0808.Also,contact

anyutilitycompaniesthatarenotparticipantsofthe

“One-CallSystemDirectory”service.

6

UtilityLineColor

Refertothefollowingtablefortheproperutilitylineandthecorrespondingutilitylinecolor(USAandCanada).

UtilityLine

UtilityLineColor

ElectricRed

Telecommunication,alarmorsignal,cables,orconduit

Orange

Naturalgas,oil,steam,petroleum,orothergaseousorammable

material

Yellow

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,andslurrylinesPurple

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

ElectricalLineSafety

WARNING

Ifyouleavetheseatofthemachineortouch

anypartofthemachinewhenitischargedwith

electricity,seriousinjuryordeathcouldresult.

Donotleavetheseatofthemachineifthemachine

ischargedwithelectricity.

Intheeventofanelectricstrikethatchargesthemachine,the

Zap-AlertElectricStrikealarmsystemwillsoundforaslong

asthemachineischargedwithpower.

Note:Immediatelycontacttheproperemergencyandutility

authoritiestosecuretheareainthecasethatthemachineis

chargedandyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine

becomingcharged.

•Thealarmwillsoundifthedrillcontactsanelectrical

powersource.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety,

considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Important:Youwillbesafeaslongasyoudonot

leavetheseatofthemachine.

•Touchinganypartofthemachinemaygroundyou.

•Donotallowanotherindividualtotouchorapproach

themachinewhencharged.

•Thealarmmaysoundifacommunicationlineisbroken,

butuntilyouarecertain,youmustconsiderthealarmto

beanelectricstrike.

GasLineSafety

WARNING

Ifyoudamageagasline,animmediateexplosion

andrehazardcouldoccur.Leakinggasisboth

ammableandexplosiveandmaycauseserious

injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard

couldoccur.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

CommunicationLineSafety

Important:RefertoElectricalLineSafety(page7)ifa

communicationlineisdamaged.

CAUTION

Ifyoudamagetheber-opticcableandlookinto

theexposedhighly-intenselight,youmayharm

youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

7

MaintenanceandStorage

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservice.

•Lowerthethrustframe,stoptheengine,andremove

thekey.Waitforallmovementtostopbeforeadjusting,

cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoring,anddonotstorenear

aame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive

last.Reconnectpositiverstandnegativelast.

•Chargebatteriesinanopen,wellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

connectingordisconnectingitfromthebattery.Wear

protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,

eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepallpartsingood-workingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheframetobein

theraisedposition,securetheframeintheraisedposition

withthehydrauliccylinderlock;refertoInstallingthe

CylinderLock(page82).

•Keepnutsandboltstight.

•Keepequipmentingoodcondition.

•Donottamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine

tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore

refueling.Donotsmokewhilerefuelingthemachine.

–Donotrefuelthemachineindoors.

–Donotstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pick-upbed,oranysurfaceotherthanthe

ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use

cardboardorpapertondhydraulicleaks;donotuse

yourhands.Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjuryrequiringsurgerywithina

fewhoursbyaqualiedsurgeonorgangrenemayresult.

NoiseandVibrationLevels

WARNING

Theoperatormustwearhearingprotectionwhen

operatingthemachine.Failuretowearhearing

protectionmaycausehearingloss.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof92

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN791.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof110dBA,

whichincludesanUncertaintyValue(K)of3.75dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO4871.

VibrationLevel

Measuredvibrationlevelforrighthand=1.8m/s

2

Measuredvibrationlevelforlefthand=1.3m/s

2

Measuredvibrationlevelforwholebody=0.03m/s

2

UncertaintyValue(K)=0.02m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinENISO20643.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

117-2718

125-6118

1.Crushinghazard,machinemovement—readtheOperator’s

Manual.

125-6120

1.Lowerdrillcarriage

4.Lowerleftstabilizer

2.Raisedrillcarriage5.Raiserightstabilizer

3.Raiseleftstabilizer

6.Lowerrightstabilizer

9

125-6137

125-6108

1.Thrownobjecthazard—readtheOperator’sManual.

125-6694

1.Tie-downpoint

125-8473

1.Explosionhazard—wear

eyeprotection.

3.Firehazard—keepopen

amesaway.

2.Causticliquid/chemical

burnhazard—rinse

affectedareaandseek

medicalassistance.

4.Poisonhazard—donot

tamperwiththebattery.

10

125-6114

1.Storedenergyhazard—donotusetools;readthe

Operator’sManual.

125-6119

1.Entanglementhazard—keepawayfrommovingobjects.

125-6126

1.Entanglementhazard—keepawayfrommovingparts.

125-6131

1.Warning—stayatleast3m(10ft)awayfromthemachine.

11

125-6115

1.Crushinghazard—deploycylinderlocksbeforeperforming

maintenance.

125-6110

1.Crushinghazard—donotstandunderanypartofthe

machine.

125-6128

1.Highpressureuidhazard,injectionintothebody—read

theOperator’sManualbeforeperformingmaintenance.

125-6130

1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)

awayfromthesidesofthemachine.

12

125-6109

1.Electricalshockhazard—whentheZap-Alertsystemis

activatedbyapowerstrike,donotleavetheoperator’s

positionortouchthegroundandthemachineatthesame

time;themachinewillbeenergizedwithelectricalpower.

125-6111

1.Stakeup6.Stakeup

2.Stakedown7.Stakespin

counterclockwise

3.Stakespin

counterclockwise

8.Stakedown

4.Stakespinclockwise9.Stakespinclockwise

5.Leftstake

10.Rightstake

125-6123

1.Loadpipesfrombackrowrst.

125-6124

1.Centerthepipejointbetweentheupper(makeup/breakout

wrench)andlowerwrenches(stationarywrench).

13

125-6107

1.Crushinghazardofhandandfoot—keephandsandfeet

away.

125-6116

1.Fallinghazard—donotmovethemachinewhensomeone

isintheoperator’sposition.

125-6140

1.Rotatethechair.

125-6152

1.Moveseatforwardsandbackwards.

14

125-6158

ModelwithCabonly

1.Engine—start

13.Withtriggerreleased,rockforwardtorotatebaskettoward

pipecam,rockbackwardtorotatebaskettowarddrillframe.

2.Pressdowntostoptheengine14.Withtriggerreleased,upperbuttonclosespipegripper,lower

buttonopenspipegripper.

3.Pulluptostarttheengine

15.Withtriggerpressed,rockforwardtorotatetheupperwrench

(makeup/breakoutwrench)counterclockwisetoloosenajoint;

rockrearwardtorotatetheupperwrench(makeup/breakout

wrench)clockwisetotightenajoint.

4.ResetZap-Alertsystem

16.Withtriggerpressed,pressfrontorrearbuttontoresume

thepreviouslysetauto-drillspeed;pressandholdthefront

buttontoincreasetheauto-drillspeed;pressandholdthe

rearbuttontodecreasetheauto-drillspeed.

5.Zap-Alertsystemtriggered

17.ModeI—lefttriggerreleased,extendspipegrippertowarddrill

frame;lefttriggerpressed,openslowerwrench(stationary

wrench).ModeII—spindrillspindleclockwise.

6.Unlockexit-sidelockout

18.ModeI—lefttriggerreleased,extendspipegrippertowardpipe

holder;lefttriggerpressed,closeslowerwrench(stationary

wrench).ModeII—spindrillspindlecounterclockwise.

7.Resetexit-sidelockout

19.ModeI—lefttriggerreleased,lowerspipeelevator;left

triggerpressed,opensupperwrench(makeup/breakout

wrench).ModeII—lefttriggerreleased,extendspipegripper

towarddrillframe;lefttriggerpressed,opensupperwrench

(makeup/breakoutwrench).

8.Engagedrivemovementandsetupfunctions20.ModeI—lefttriggerreleased,raisespipeelevator;left

triggerpressed,closesupperwrench(makeup/breakout

wrench).ModeII—lefttriggerreleased,extendspipegripper

towardpipeholder;lefttriggerpressed,closesupperwrench

(makeup/breakoutwrench).

9.Engagedrillcarriagemovementandotherdrillfunctions

21.Exit-sidelockout—drill-enabledlight

10.TurntheworklightOnorOff

22.Transmitter-battery-statusLight

11.Swingthecabinorout

23.Increaseordecreasetheenginespeed

12.Windshield-wipercontrol24.Rotatethecabclockwiseorcounterclockwise

15

125-6142

1.Exit-sidelockout—resetlight

14.Worklights—Off

2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.

3.Transmitter-battery-statuslight16.Enginespeed

4.Engine—start17.Pressandholdtodecreaseenginespeed.

5.Pressdowntostoptheengine;pulluptostarttheengine.

18.ModeI—lefttriggerreleased,extendspipegrippertowarddrill

frame;lefttriggerpressed,openslowerwrench(stationary

wrench).ModeII—spindrillspindleclockwise.

6.ResetZap-Alertsystem

19.ModeI—lefttriggerreleased,extendspipegrippertowardpipe

holder;lefttriggerpressed,closeslowerwrench(stationary

wrench).ModeII—spindrillspindlecounterclockwise.

7.Zap-Alertsystemtriggered

20.ModeI—lefttriggerreleased,lowerspipeelevator;left

triggerpressed,opensupperwrench(makeup/breakout

wrench).ModeII—lefttriggerreleased,extendspipegripper

towarddrillframe;lefttriggerpressed,opensupperwrench

(makeup/breakoutwrench).

8.Unlockexit-sidelockout

21.ModeI—lefttriggerreleased,raisespipeelevator;left

triggerpressed,closesupperwrench(makeup/breakout

wrench).ModeII—lefttriggerreleased,extendspipegripper

towardpipeholder;lefttriggerpressed,closesupperwrench

(makeup/breakoutwrench).

9.Resetexit-sidelockout

22.Withtriggerreleased,rockforwardtorotatebaskettoward

pipecam,rockbackwardtorotatebaskettowarddrillframe.

10.Engagedrivemovementandsetupfunctions

23.Withtriggerreleased,upperbuttonclosespipegripper,lower

buttonopenspipegripper.

11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench

(makeup/breakoutwrench)counterclockwisetoloosenajoint;

rockrearwardtorotatetheupperwrench(makeup/breakout

wrench)clockwisetotightenajoint.

12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume

thepreviouslysetauto-drillspeed;pressandholdthefront

buttontoincreasetheauto-drillspeed;pressandholdthe

rearbuttontodecreasetheauto-drillspeed.

13.Worklights

16

125-6125

1.Warning—readthe

Operator’sManual.

6.Pressandholdtomove

thedrillcarriageathigh

speedupordownthedrill

frame.

2.Explosionhazard;

electricalshock

hazard—donotdigbefore

callinglocalservices.

7.ModeI—spindrillspindle

clockwise.ModeII—left

triggerpressed,openthe

lowerwrench(stationary

wrench);lefttrigger

released,raisethepipe

elevator.

3.Presstoapplythread-joint

compound.

8.ModeI—spindrillspindle

counterclockwise.Mode

II—lefttriggerpressed,

closethelowerwrench

(stationarywrench);left

triggerreleased,lowerthe

pipeelevator.

4.Pressandholdfor

maximumdrillinguid

pressure;releasetostop

theow.

9.Thrustthedrillcarriage

forward.

5.Presstoturnthe

drilling-uidpumpon

oroff.

10.Pullthedrillcarriage

rearward.

125-1641

1.Forwardleft

6.Forwardright

2.Increaserpm7.High

3.Enginespeed8.Trackspeed

4.Decreaserpm9.Low

5.Reverseleft

10.Reverseright

125-1621

1.Presstheoperatorpresenceswitchtoenablemachine

movement.

125-1622

1.Pulluptostarttheengine.2.Pushdowntostopthe

engine.

17

125-6127

1.Cutting/dismembermenthazard,fan—keepawayfrom

movingparts.

125-6129

1.Hotsurface—keepawayfromhotsurfaces.

125-6141

1.Engine—heatinglight4.Engine—start

2.Engine—stop5.Drill-pendantreceptacle

3.Engine—run6.Drive-pendantreceptacle

0000

125-6157

1.Disconnectthebattery

power.

3.On/Start

2.Off/Stop4.ReadtheOperator’s

Manual.

18

125-6113

1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand

shieldsinplace.

2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.

3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore

callinglocalutilities.

125-6117

1.Fallinghazard—donotstandonthemachinewhileitis

moving.

125-6139

1.Liftpointandtie-downpoint

125-6135

19

125-1623

1.Forwardlefttrack/forwardrotary11.Wrenchmakeup(forupperwrench)

2.Reverselefttrack/reverserotary

12.Raisepipeelevator

3.Drillinguidpumpon

13.Lowerpipeelevator

4.Forwardrighttrack/forwardcarriage

14.Reversecamrotation

5.Reverserighttrack/reversecarriage15.Forward(towardoperator)camrotation

6.Tightenlowerwrench(stationarywrench)

16.Tightenpipegrip

7.Loosenlowerwrench(stationarywrench)

17.Loosenpipegrip

8.Tightenupperwrench(makeup/breakoutwrench)

18.Reversedrillspindle

9.Loosenupperwrench

19.Forward(towardoperator)drillspindle

10.Wrenchbreakout(forupperwrench)

20

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Toro 4045 Directional Drill User manual

Toro 4045 Directional Drill User manual

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