AVENTICS Series TC08-VTS Assembly Instructions

Montageanleitung | Assembly instructions | Instructions de montage |

Istruzioni di montaggio | Instrucciones de montaje | Monteringsanvisning

R412009546/02.2015, Replaces: 07.2007, DE/EN/FR/IT/ES/SV

Sammelanschlussleiste

Manifold strip

Embase multiple

Base di collegamento in batteria

Regleta de conexión en batería

Rampanslutningsplint

TC08/TC15

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Intended use includes having read and understood these

instructions, especially the chapter “For your safety”.

Improper use

It is considered improper use when the Manifold strip

W is used for any application not named in these instructions,

W is used under operating conditions that deviate from those

described in these instructions.

Personnel qualifications

Assembly requires basic pneumatic knowledge, as well as

knowledge of the appropriate technical terms. Assembly may

therefore only be carried out by qualified pneumatic personnel or

an instructed person under the direction and supervision of

qualified personnel.

Qualified personnel are those who can recognize possible hazards

and institute the appropriate safety measures due to their

professional training, knowledge, and experience as well as their

understanding of the relevant conditions pertaining to the work to

be done. Qualified personnel must observe the rules relevant to the

subject area.

General safety instructions

W Observe the regulations for accident prevention and

environmental protection for the country where the device is

used and at the workplace.

W Do not change or modify the Manifold strip.

W Only use the Manifold strip within the performance range

provided in the technical data.

W Do not place any mechanical loads on the Manifold strip under

any circumstances.

W Make sure that all relevant system parts are not under

pressure or voltage before you assemble the Manifold strip.

W Ensure that all connections of the Manifold strip are correctly

carried out.

W Dispose of the Manifold strip in accordance with the applicable

national regulations.

3 Delivery contents

Depending on your order, the delivery contents include:

W Single valves

W Assembly kit for 6 single valves, each consisting of:

– 2x mounting plates

– 2x screws

– 1x O-ring

W Blanking plate kit for 5 reserve positions, each consisting of:

– 1x blanking plate

– 2x screws

– 1x O-ring

W Manifold strip

W Mounting strap, mounting bracket

W Assembly instructions

Please refer to the AVENTICS accessories program for additional

information on optionally available accessories.

English

1 About this document

These instructions contain important information on the safe and

appropriate assembly of the Manifold strip for TC08/TC15.

O Read these instructions completely, especially chapter 2 “For

your safety” before assembling the Manifold strip.

Related documents

The Manifold strip is a single component. Also follow the

instructions for the other system components. Further information

on the TC series valves can be found in the online catalog from

AVENTICS (www.aventics.com/pneumatics-catalog).

Abbreviations used

Presentation of information

Safety instructions

In this document, there are safety instructions before the steps

whenever there is a danger of personal injury or damage to

equipment. The measures described to avoid these hazards must

be observed.

2 For your safety

The Manifold strip has been manufactured according to the

accepted rules of safety and current technology. There is, however,

still a danger of personal injury or damage to equipment if the

following general safety instructions and the warnings before the

steps contained in these instructions are not complied with.

O Read these instructions completely before assembling the

Manifold strip.

O Keep these instructions in a location where they are accessible

to all users at all times.

O Always include the assembly instructions when you pass the

Manifold strip on to third parties.

Intended use

The Manifold strip is used to distribute pressure to the assembled

single valves.

O Only use the

Manifold strip for the purpose for which it was

designed

.

O The

Manifold strip is only intended for industrial applications.

O Observe the performance limits listed in the technical data (see

“Technical data” on page 4).

Abbreviation Meaning

Manifold strip Manifold strip for TC08/TC15

CAUTION

Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injuries.

NOTICE

Indicates damage: the product or the environment may be

damaged.

AVENTICS | TC08/TC15 | R412009546–BDL–001–AB | English 3

4 Device description

5 Assembly

Assembling the valves on the Manifold

strip

1. Press the pins of the mounting plates (1) into the 3 through

holes of the single valves (2).

2. Insert the O-ring (3) in the provided recess on the Manifold

strip (4).

3. Insert the screws (5) in the mounting plates.

4. Check that the mounting plates and O-ring are positioned

correctly and place the single valve with the mounting plates

on the Manifold strip (6).

5. Tighten the screws (5): Torque = 2.5

r0.2

Nm.

Assembling a blanking plate

1. Insert the O-Ring (1) in the Manifold strip (4).

2. Tighten the blanking plate (2) with the provided screws (3):

Torque = 2.5

r0.2

Nm.

Mounting the Manifold strip on a base

You can mount the Manifold strip on a base using either the

mounting bracket or the mounting strap. The mounting bracket

can be turned by 90°.

Using the mounting bracket:

1. Determine the orientation of the Manifold strip and assembled

valves to the base (0° or 90°).

2. With the mounting brackets in the desired orientation, push

them onto the Manifold strip from both sides.

3. Tighten the mounting brackets on the base (screws are not

included in delivery contents).

Using the mounting strap:

1. Place the Manifold strip with assembled valves on the base.

2. Place the mounting straps over both ends of the Manifold strip

and screw them to the base.

1 Mounting bracket for Manifold strip

2 Manifold strip

3 Blanking plate

4 Screws for blanking plate

5 O-rings for blanking plate and valves

6 Mounting plates for valves

7 TC series single valves

8 Screws for mounting plates

CAUTION

System is operating under pressure

Working on the system when under pressure could lead to

injuries and damage!

O Depressurize all relevant system parts before working on

the system.

1

2

3

4

6 Maintenance

The Manifold strip is maintenance-free. Please contact the service

department at AVENTICS if you have any technical problems.

7 Cleaning and servicing

Cleaning the Manifold strip:

1. Make sure that all relevant system parts are not under voltage

or pressure.

2. Clean the Manifold strip and valves using a damp cloth. Only

use water or a mild cleaning agent.

8 Disposal

O Dispose of the Manifold strip in accordance with the applicable

national regulations.

9 Technical data

NOTICE

Solvents and aggressive cleaning agents

Solvents or aggressive cleaning agents could damage the valve

surfaces and seals.

O Never use solvents or aggressive cleaning agents for

cleaning.

O Only use water or a mild cleaning agent for cleaning.

Working pressure range -0.9 to 10 bar

Ambient temperature -10 °C to +50 °C

Medium temperature -10 °C to +50 °C

Medium Compressed air in accordance

with ISO 8573-1,

Class 6-4-3, Class 5-4-4

Dimensions see Fig. , ,

5 6 7

AVENTICS | TC08/TC15 | R412009546–BDL–001–AB | English 4

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l

3

h

4

h

3

h

2

h

1

l

1

l

2

h

5

h

6

d

1

A

B

C

5

l

3

l

1

l

2

C

B

A

h

5

h

2

h

1

h

6

h

4

d

1

h

3

6

Abmessungen Sammelanschlussleiste mit Befestigungswinkel, 90° gedreht / Dimensions of the Manifold strip with mounting bracket turned 90° /

Dimensions embase multiple avec équerre de fixation, tournée de 90° / Dimensioni della base di collegamento in batteria con squadretta ruotata

di 90° / Dimensiones de la regleta de conexión en batería con escuadra de fijación, girada 90° / Mått rampanslutningsplint med infästningsvinkel,

90° vriden

Abmessungen Sammelanschlussleiste mit Befestigungswinkel / Dimensions of the Manifold strip with mounting bracket / Dimensions embase

multiple avec équerre de fixation / Dimensioni della base di collegamento in batteria con squadretta / Dimensiones de la regleta de conexión en

batería con escuadra de fijación / Mått rampanslutningsplint med infästningsvinkel

TC08

[mm]

TC15

[mm]

A n=2 90.4 80

n=3 116.4 112

n=4 142.4 144

n=5 168.4 176

n=6 194.4 240

B n=2 108.4 131

n=3 134.4 163

n=4 160.4 195

n=5 186.4 227

n=6 212.4 259

C n=2 123.4 149

n=3 149.4 181

n=4 175.4 213

n=5 201.4 245

n=6 227.4 277

d

1

G3/8 G1/2

h

1

102.8 132.2

h

2

45.5 56

h

3

80 95

h

4

175.61 195.61

h

5

44 50

h

6

60 70

l

1

26 32

l

2

16.8 21

l

3

19.5 21.5

TC08

[mm]

TC15

[mm]

A n=2 90.4 80

n=3 116.4 112

n=4 142.4 144

n=5 168.4 176

n=6 194.4 240

B n=2 108.4 131

n=3 134.4 163

n=4 160.4 195

n=5 186.4 227

n=6 212.4 259

C n=2 123.4 149

n=3 149.4 181

n=4 175.4 213

n=5 201.4 245

n=6 227.4 277

d

1

G3/8 G1/2

h

1

136.31 161.31

h

2

51.5 66.5

h

3

80 95

h

4

86.35 107.95

h

5

44 50

h

6

60 70

l

1

19.5 21.5

l

2

16.8 21

l

3

19.5 21.5

l

2

l

1

h

1

h

2

h

3

d

1

l

3

h

6

h

5

A

B

h

4

7

Abmessungen Sammelanschlussleiste mit Befestigungsbügel / Dimensions of the Manifold strip with mounting strap / Dimensions embase

multiple avec étrier de fixation / Dimensioni della base di collegamento in batteria con staffa di fissaggio / Dimensiones de la regleta de conexión

en batería con estribo de fijación / Mått rampanslutningsplint med infästningsbygel

TC08

[mm]

TC15

[mm]

A n=2 76.4 97

n=3 102.4 129

n=4 128.4 161

n=5 154.4 193

n=6 180.4 225

B n=2 90.4 112

n=3 116.4 144

n=4 142.4 176

n=5 168.4 208

n=6 194.4 240

d

1

G3/8 G1/2

h

1

70.8 93.2

h

2

13.5 17

h

3

33.5 43.1

h

4

175.61 195.61

h

5

44 50

h

6

58 70

l

1

26 32

l

2

16.8 21

l

3

14 15

The data specified above only serve to

describe the product. No statements

concerning a certain condition or

suitability for a certain application can

be derived from our information. The

given information does not release

the user from the obligation of own

judgement and verification. It must be

remembered that our products are

subject to a natural process of wear

and aging.

An example configuration is depicted

on the title page. The delivered

product may thus vary from that in the

illustration.

Translation of the original operating

instructions. The original operating

instructions were created in the

German language.

R412009546–BDL–001–AB/02.2015

reserved by AVENTICS GmbH, even

and especially in cases of proprietary

rights applications. It may not be

reproduced or given to third parties

without its consent.

AVENTICS GmbH

Ulmer Straße 4

30880 Laatzen

Phone: +49 (0) 511-21 36-0

Fax: +49 (0) 511-21 36-2 69

www.aventics.com

[email protected]

AVENTICS Series TC08-VTS Assembly Instructions

AVENTICS Series TC08-VTS Assembly Instructions

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