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8 Technische Daten
9 Zubehör
Allgemeine Daten
Abmessungen 5610211052:
54 mm x 97 mm x 40 mm
5610231002:
48 mm x 135,2 mm x 39 mm
8985049932:
43 mm x 110 mm x 67 mm
Gewicht 5610211052: 475 g
5610231002: 277 g
8985049932: 453 g
Thermischer
Anwendungsbereich
siehe Druckregelventil
Einbaulage beliebig
Betriebsdruck
min./max
5610211052: 0 bis 20 bar
5610231002: 0 bis 12 bar
8985049932: 0 bis 12 bar
zulässiges Medium Druckluft
Werkstoff Aluminium
Titel Materialnummer
Schalldämpfer, Serie SI1, Ø G3/8 1827000002
Im Online-Katalog finden Sie pneumatische
Verbindungstechnik zur Verschlauchung der
Grundplatte.
English
1 About This Documentation
Documentation validity
This documentation applies to the following base plates:
W Single subbase, ED07 series, (5610211052), acc. to
ISO 15407-1, 26 mm width, for vertical fastening to a
mounting surface
W Single subbase, ED07 series, (5610231002) for
fastening to the side of a mounting surface
W Sandwich base, ED07 series (8985049932), acc. to
ISO 5599-1, size 1, for linking several components
This documentation is intended for installers.
Required and supplementary
documentation
O Only commission the product once you have obtained
the following documentation and understood and
complied with its contents.
If the product is used in safety-related controls, please
note the information from AVENTICS TC 40501-010
“Reliability characteristics and other EN ISO 13849-1
information”.
Presentation of information
Safety instructions
In this document, there are safety instructions preceding
the steps whenever there is a danger of personal injury or
damage to the equipment. The measures described to
avoid these hazards must be observed.
Safety instructions are set out as follows:
Title
Document
number
Document
type
ED07 Pressure Regulator R414001671 Operating
instructions
System documentation
SIGNAL WORD
Type and source of risk
Consequences
O Precautions
AVENTICS | ED07 | R414006606–BDL–001–AB | Deutsch/English 5
Symbols
2 Notes on Safety
About this chapter
The product has been manufactured according to the
accepted rules of current technology. Even so, there is risk
of injury and damage to equipment if the following chapter
and safety instructions of this documentation are not
followed.
O Read these instructions completely before working
with the product.
O Keep this documentation in a location where it is
accessible to all users at all times.
O Always include the documentation when you pass the
product on to third parties.
Intended use
The product is a pneumatic system component. It may
only be assembled to an ED07 series pressure regulator.
The product is intended for professional use only.
The product may be used in safety-related control chains
if the entire system is geared toward this purpose.
Improper use
Any use other than that described under Intended use is
improper and is not permitted.
AVENTICS GmbH is not liable for any damages resulting
from improper use. The user alone bears the risks of
improper use of the product.
It is considered improper use of the product when the base
plate is used in safety-relevant controls.
Personnel qualifications
The work described in this documentation requires basic
mechanical and pneumatic knowledge, as well as
knowledge of the appropriate technical terms. In order to
ensure safe use, these activities may therefore only be
carried out by qualified technical personnel or an
instructed person under the direction and supervision of
qualified personnel.
Qualified personnel are those who can recognize possible
hazards and institute the appropriate safety measures, due
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury or
damage to equipment.
NOTICE
Indicates damage: the product or the environment may
be damaged.
If this information is disregarded, the product
cannot be used or operated optimally.
to their professional training, knowledge, and experience,
as well as their understanding of the relevant conditions
pertaining to the work to be done. Qualified personnel must
observe the rules relevant to the subject area.
General safety instructions
W Observe the regulations for accident prevention and
environmental protection.
W Observe the safety instructions and regulations
applicable in the country in which the product is used.
W Only use AVENTICS products that are in perfect
working order.
W Persons assembling, operating, disassembling, or
maintaining AVENTICS products may not be under the
influence of alcohol, other drugs, or medications that
influence their ability to respond.
W To avoid injuries due to unsuitable spare parts, only
use accessories and spare parts approved by the
manufacturer.
W Comply with the technical data and ambient conditions
listed in the product documentation.
W You may only commission the product if you have
determined that the end product (such as a machine or
system) in which the AVENTICS products are installed,
meet the country-specific provisions, safety
regulations, and standards for the specific application.
Safety instructions related to the product
and technology
CAUTION
Damage to seals!
The single subbase for fastening to the side
(5610231002) and the sandwich base (8985049932)
may only be used at a maximum pressure of 12 bar.
O Only use single subbases for vertical fastening
(5610211052) with ED07 pressure regulators with a
pressure of 16/20 bar.
Danger caused by compressed air escaping from the
single subbase!
The base plate is under pressure during operation. If the
additional inlet connection ( – 1) on the single
subbase (5610211052) is opened, the blanking screw
may be forced out by the compressed air and cause
injuries or damage.
O Never open the blanking screw during operation.
O Only connect additional inlet connections when the
system is in a pressure-free state.
1
AVENTICS | ED07 | R414006606–BDL–001–AB | English 6
3 General Instructions on
Equipment and Product
Damage
4 Delivery contents
The delivery contents include:
W 1 base plate, ED07 series (either 1 single subbase for
vertical fastening 5610211052 or 1 single subbase for
side fastening 5610231002 or 1 sandwich base
8985049932)
W 1 set of assembly instructions
The delivery contents for the sandwich base (8985049932)
also include the following for linking:
W 2 M5x20 screws
W 2 washers
W 2 M5 nuts
W 3 O-rings
5 About This Product
The base plates differ as follows:
W Single subbase, ED07 series, (5610211052), acc. to
ISO 15407-1, 26 mm width, for vertical fastening to a
mounting surface
W Single subbase, ED07 series, (5610231002) for
fastening to the side of a mounting surface
W Sandwich base, ED07 series (8985049932), acc. to
ISO 5599-1, size 1, for linking several components.
Product identification
O Check that the base plate matches your order using the
material number printed on the housing.
NOTICE
Improperly assembled seals!
Loss of pressure during operation.
O Before commissioning, make sure that the seal
between the pressure regulator and base plate is
correctly assembled.
Mechanical loads!
Damage to the base plate fastening!
O Do not fasten the base plate under mechanical
loads.
O Avoid mechanical loads when connecting the tubing.
6 Assembly
Installation requirements
The base plate may be operated with oiled and non-oiled
compressed air.
O Let the base plate and ED07 pressure regulator
acclimate itself for several hours before installation,
otherwise water may condense in the base plate.
Mounting orientation
Any mounting orientation may be used for the base plate.
O Note the mounting orientation of the pressure
regulator.
Mounting the base plate
The base plate is available in various designs as an
accessory part. All of the base plates are shown in the
correct mounting orientations in figure –
.
The order of assembly steps varies according to the
version.
Linking sandwich bases
The parts listed in “4 Delivery contents” are required to
link the sandwich bases.
1. Place the three O-rings on the pneumatic connections.
2. Place the washers on the M5x20 screws and tighten
the sandwich bases with the M5 nuts.
Tightening torque: 6 Nm
Fastening base plates to the mounting
surface
O Make sure the relevant system part is not under
voltage or pressure before fastening the base plate to
the mounting surface. Slowly exhaust the system to
avoid uncontrolled movements.
The base plates are fastened to the assembly surface in
various manners, depending on the type.
NOTICE
Open pneumatic connections!
Contamination of connected valves!
O Make sure that no contamination can penetrate the
base plate e.g. by using blanking plugs. Only open
the connections just before connecting the tubing.
With single subbases for side fastening and
sandwich subbases, this step can also be done
after you have assembled the pressure regulator
on the base plate.
7 9
2
3 4
AVENTICS | ED07 | R414006606–BDL–001–AB | English 7
W Single subbase 5610211052:
to the top side of the base plate using two through
holes .
Required mounting material:
– 2 M6x40 screws,
tightening torque 8 Nm with bolt grade 8.8
– 2 washers
W Single subbase (5610231002): to the side of the base
plate using two through holes .
Required mounting material:
– 2 M8x60 screws,
tightening torque: 23 Nm with bolt grade 8.8
– 2 washers
W Sandwich base 8985049932:
The linked sandwich bases are fastened to the
assembly surface using the left and right end plates.
Required mounting material: depends on end plate
O You can find the exact dimensions of the mountings for
your base plate in the online catalog from AVENTICS
(
www.aventics.com/pneumatics-catalog)
.
O Install the base plate in your system in a manner where
the pneumatic connections are always accessible.
O Fasten the base plate to the assembly surface so that
it is not under any stress. While doing so, observe the
maximum permissible tightening torque values for the
mounting screws.
Inserting the base plate seal in the pressure
regulator
1. Place the base plate seal ( – 2) on the lower side of
the ED07 pressure regulator so that the three
pneumatic ports are not covered.
2. Gently press down on the base plate seal so it is fixed
on the three mounting pins ( – 3) in the pressure
regulator.
The three mounting pins ensure that the base plate
seal is placed correctly on the contour of the
pneumatic ports.
Placing the pressure regulator on a base plate
A coded pin ( – 5) is located on the base plate, which fits
in the coded hole ( – 4) of the ED07 pressure regulator.
This ensures correct assembly.
1. Turn the ED07 pressure regulator so that the coded pin
( – 5) and coded hole ( – 4) are on the same side
and the pin can be inserted into the hole.
Suitable own mounting material must be used in
order to fasten the base plates to the assembly
surface. The general rules of technology apply
here.
The sandwich base has two coded pins. This is
why there is a second coded hole on the same side
of the ED07 pressure regulator. Mix-ups are ruled
out by this.
3
4
5
5
5
6
6
6
6 6
2. Place the ED07 pressure regulator on the base plate.
Make sure that the base plate seal does not slide out of
place.
The coded pin on the base plate will fit into the coded
hole in the ED07 pressure regulator.
Screwing the pressure regulator onto the
base plate
1. Insert the four M5x90 screws in the four through holes
of the pressure regulator as shown in the figure and
screw them into the threaded holes of the base plate.
Tightening torque: 6 Nm
2. Check again that the base plate seal is fitted properly
to ensure the IP 65 protection class.
The base plate seal may not protrude on the sides.
Connecting the base plate pneumatics
O For information on how to connect the pneumatics,
please see the instructions for the ED07 pressure
regulator R414001671.
7 Disassembly and Disposal
Disassembling the base plate
1. Make sure the relevant system part is not under
voltage or pressure. Slowly exhaust the system to
avoid uncontrolled movements.
2. Remove the pneumatic connections from the base
plate.
3. Remove the pressure regulator and base plate from
the assembly surface. The disassembly order depends
on the type of base plate.
NOTICE
Incorrect valve mounting!
Valves may be damaged!
O Observe the maximum tightening torque values and
check that all screws and bolts are properly
tightened.
You can find the pneumatic connection technology
for base plate tubing in the online catalog.
CAUTION
Danger of burns caused by hot surfaces!
Touching the surfaces of the valves during operation
could lead to burns.
O Let the valves cool off before disassembling the
base plate.
O Do not touch the valves during operation
7 9
AVENTICS | ED07 | R414006606–BDL–001–AB | English 8
Disposing of the base plate
Careless disposal of the base plate will lead to pollution of
the environment. Furthermore, the materials can no
longer be recycled.
O Dispose of the base plate in accordance with your
country’s national regulations.
8 Technical Data
9 Accessories
General data
Dimensions 5610211052:
54 mm x 97 mm x 40 mm
5610231002:
48 mm x 135.2 mm x 39 mm
8985049932:
43 mm x 110 mm x 67 mm
Weight 5610211052: 475 g
5610231002: 277 g
8985049932: 453 g
Temperature range See pressure regulator
Mounting orientation Any
Working pressure
min./max.
5610211052: 0 to 20 bar
5610231002: 0 to 12 bar
8985049932: 0 to 12 bar
Permissible medium Compressed air
Material Aluminum
Title Material number
Silencer, SI1 series, Ø G3/8 1827000002
You can find the pneumatic connection technology
for base plate tubing in the online catalog.
Français
1 A propos de cette
documentation
Validité de la documentation
La présente documentation est valable pour les embases
suivantes :
W Embase unitaire, série ED07, (5610211052),
selon ISO 15407-1, largeur 26 mm, pour fixation
verticale à une surface de montage
W Embase unitaire, série ED07 (5610231002), pour
fixation latérale à une surface de montage
W Embase modulaire, série ED07 (8985049932),
selon ISO 5599-1, taille 1, pour combinaison de
plusieurs composants
Cette documentation a été conçue à l’usage des monteurs.
Documentations nécessaires et
complémentaires
O Ne mettre le produit en service qu’en possession des
documentations suivantes et qu’après les avoir
comprises et observées.
Si le produit est utilisé dans des commandes destinées à
la sécurité, observer la note d’information TC 40501-010
intitulée « Cotes de fiabilité et autres indications pour
l’application de la norme EN ISO 13849-1 » de AVENTICS.
Présentation des informations
Consignes de sécurité
Dans la présente documentation, des consignes de
sécurité figurent devant les instructions dont l’exécution
recèle un risque de dommages corporels ou matériels.
Les mesures décrites pour éviter des dangers doivent être
respectées.
Les consignes de sécurité sont structurées comme suit :
Titre
N° de
document
Type de
document
Régulateur de pression
ED07
R414001671 Mode
d’emploi
Documentation de l’installation
MOT-CLE
Type et source de danger
Conséquence en cas de non-respect
O Mesures préventives contre les dangers
AVENTICS | ED07 | R414006606–BDL–001–AB | English/Français 9
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1
1
M8x60, 8.8
23 Nm
4
5
32
4
5
63
M6x40, 8.8
8 Nm
M5x20
6 Nm
2
Zusätzlicher Eingangsanschluss (5610211052) /
Additional inlet connection (5610211052) /
Raccord d’entrée supplémentaire (5610211052)
Grundplattendichtung am Druckregelventil einlegen /
Inserting the base plate seal in the pressure regulator /
Insertion du joint d’embase dans le régulateur de pression
Einzelanschlussplatte 5610231002 seitlich befestigen /
Fastening the single subbase 5610231002 on the side /
Fixation latérale de l’embase unitaire 5610231002
Verkettungsplatte verketten /
Linking the sandwich base /
Combinaison d’embases modulaires
Einzelanschlussplatte 5610211052 befestigen /
Fastening the single subbase 5610211052 /
Fixation de l’embase unitaire 5610211052
Druckregelventil auf die Grundplatte aufsetzen /
Placing the pressure regulator on a base plate /
Pose du régulateur de pression sur l’embase
M5x90
6 Nm
7
M5x90
6 Nm
9
M5x90
6 Nm
8
Einzelanschlussplatte 5610211052 montieren /
Assembling the single subbase 5610211052 /
Montage de l’embase unitaire 5610211052
Einzelanschlussplatte 5610231002 montieren /
Assembling the single subbase 5610231002 /
Montage de l’embase unitaire 5610231002
Verkettungsplatte 8985049932 montieren /
Assembling the sandwich base 8985049932 /
Montage de l’embase modulaire 8985049932
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The data specified above only serve to
describe the product. No statements
concerning a certain condition or
suitability for a certain application can
be derived from our information. The
given information does not release
the user from the obligation of own
judgement and verification. It must be
remembered that our products are
subject to a natural process of wear
and aging.
An example configuration is depicted
on the title page. The delivered
product may thus vary from that in the
illustration.
Translation of the original operating
instructions. The original operating
instructions were created in the
German language.
R414006606–BDL–001–AB/10.2014
Subject to modifications. © All rights
reserved by AVENTICS GmbH, even
and especially in cases of proprietary
rights applications. It may not be
reproduced or given to third parties
without its consent.
AVENTICS GmbH
Ulmer Straße 4
30880 Laatzen
Phone: +49 (0) 511-21 36-0
Fax: +49 (0) 511-21 36-2 69
www.aventics.com
/