AVENTICS Series ED07 Assembly Instructions

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8 Technische Daten

9 Zubehör

Allgemeine Daten

Abmessungen 5610211052:

54 mm x 97 mm x 40 mm

5610231002:

48 mm x 135,2 mm x 39 mm

8985049932:

43 mm x 110 mm x 67 mm

Gewicht 5610211052: 475 g

5610231002: 277 g

8985049932: 453 g

Thermischer

Anwendungsbereich

siehe Druckregelventil

Einbaulage beliebig

Betriebsdruck

min./max

5610211052: 0 bis 20 bar

5610231002: 0 bis 12 bar

8985049932: 0 bis 12 bar

zulässiges Medium Druckluft

Werkstoff Aluminium

Titel Materialnummer

Schalldämpfer, Serie SI1, Ø G3/8 1827000002

Im Online-Katalog finden Sie pneumatische

Verbindungstechnik zur Verschlauchung der

Grundplatte.

English

1 About This Documentation

Documentation validity

This documentation applies to the following base plates:

W Single subbase, ED07 series, (5610211052), acc. to

ISO 15407-1, 26 mm width, for vertical fastening to a

mounting surface

W Single subbase, ED07 series, (5610231002) for

fastening to the side of a mounting surface

W Sandwich base, ED07 series (8985049932), acc. to

ISO 5599-1, size 1, for linking several components

This documentation is intended for installers.

Required and supplementary

documentation

O Only commission the product once you have obtained

the following documentation and understood and

complied with its contents.

If the product is used in safety-related controls, please

note the information from AVENTICS TC 40501-010

“Reliability characteristics and other EN ISO 13849-1

information”.

Presentation of information

Safety instructions

In this document, there are safety instructions preceding

the steps whenever there is a danger of personal injury or

damage to the equipment. The measures described to

avoid these hazards must be observed.

Safety instructions are set out as follows:

Title

Document

number

Document

type

ED07 Pressure Regulator R414001671 Operating

instructions

System documentation

SIGNAL WORD

Type and source of risk

Consequences

O Precautions

AVENTICS | ED07 | R414006606–BDL–001–AB | Deutsch/English 5

Symbols

2 Notes on Safety

About this chapter

The product has been manufactured according to the

accepted rules of current technology. Even so, there is risk

of injury and damage to equipment if the following chapter

and safety instructions of this documentation are not

followed.

O Read these instructions completely before working

with the product.

O Keep this documentation in a location where it is

accessible to all users at all times.

O Always include the documentation when you pass the

product on to third parties.

Intended use

The product is a pneumatic system component. It may

only be assembled to an ED07 series pressure regulator.

The product is intended for professional use only.

The product may be used in safety-related control chains

if the entire system is geared toward this purpose.

Improper use

Any use other than that described under Intended use is

improper and is not permitted.

AVENTICS GmbH is not liable for any damages resulting

from improper use. The user alone bears the risks of

improper use of the product.

It is considered improper use of the product when the base

plate is used in safety-relevant controls.

Personnel qualifications

The work described in this documentation requires basic

mechanical and pneumatic knowledge, as well as

knowledge of the appropriate technical terms. In order to

ensure safe use, these activities may therefore only be

carried out by qualified technical personnel or an

instructed person under the direction and supervision of

qualified personnel.

Qualified personnel are those who can recognize possible

hazards and institute the appropriate safety measures, due

CAUTION

Indicates a potentially hazardous situation which, if not

avoided, could result in minor or moderate injury or

damage to equipment.

NOTICE

Indicates damage: the product or the environment may

be damaged.

If this information is disregarded, the product

cannot be used or operated optimally.

to their professional training, knowledge, and experience,

as well as their understanding of the relevant conditions

pertaining to the work to be done. Qualified personnel must

observe the rules relevant to the subject area.

General safety instructions

W Observe the regulations for accident prevention and

environmental protection.

W Observe the safety instructions and regulations

applicable in the country in which the product is used.

W Only use AVENTICS products that are in perfect

working order.

W Persons assembling, operating, disassembling, or

maintaining AVENTICS products may not be under the

influence of alcohol, other drugs, or medications that

influence their ability to respond.

W To avoid injuries due to unsuitable spare parts, only

use accessories and spare parts approved by the

manufacturer.

W Comply with the technical data and ambient conditions

listed in the product documentation.

W You may only commission the product if you have

determined that the end product (such as a machine or

system) in which the AVENTICS products are installed,

meet the country-specific provisions, safety

regulations, and standards for the specific application.

Safety instructions related to the product

and technology

CAUTION

Damage to seals!

The single subbase for fastening to the side

(5610231002) and the sandwich base (8985049932)

may only be used at a maximum pressure of 12 bar.

O Only use single subbases for vertical fastening

(5610211052) with ED07 pressure regulators with a

pressure of 16/20 bar.

Danger caused by compressed air escaping from the

single subbase!

The base plate is under pressure during operation. If the

additional inlet connection ( – 1) on the single

subbase (5610211052) is opened, the blanking screw

may be forced out by the compressed air and cause

injuries or damage.

O Never open the blanking screw during operation.

O Only connect additional inlet connections when the

system is in a pressure-free state.

1

AVENTICS | ED07 | R414006606–BDL–001–AB | English 6

3 General Instructions on

Equipment and Product

Damage

4 Delivery contents

The delivery contents include:

W 1 base plate, ED07 series (either 1 single subbase for

vertical fastening 5610211052 or 1 single subbase for

side fastening 5610231002 or 1 sandwich base

8985049932)

W 1 set of assembly instructions

The delivery contents for the sandwich base (8985049932)

also include the following for linking:

W 2 M5x20 screws

W 2 washers

W 2 M5 nuts

W 3 O-rings

5 About This Product

The base plates differ as follows:

W Single subbase, ED07 series, (5610211052), acc. to

ISO 15407-1, 26 mm width, for vertical fastening to a

mounting surface

W Single subbase, ED07 series, (5610231002) for

fastening to the side of a mounting surface

W Sandwich base, ED07 series (8985049932), acc. to

ISO 5599-1, size 1, for linking several components.

Product identification

O Check that the base plate matches your order using the

material number printed on the housing.

NOTICE

Improperly assembled seals!

Loss of pressure during operation.

O Before commissioning, make sure that the seal

between the pressure regulator and base plate is

correctly assembled.

Mechanical loads!

Damage to the base plate fastening!

O Do not fasten the base plate under mechanical

loads.

O Avoid mechanical loads when connecting the tubing.

6 Assembly

Installation requirements

The base plate may be operated with oiled and non-oiled

compressed air.

O Let the base plate and ED07 pressure regulator

acclimate itself for several hours before installation,

otherwise water may condense in the base plate.

Mounting orientation

Any mounting orientation may be used for the base plate.

O Note the mounting orientation of the pressure

regulator.

Mounting the base plate

The base plate is available in various designs as an

accessory part. All of the base plates are shown in the

correct mounting orientations in figure –

.

The order of assembly steps varies according to the

version.

Linking sandwich bases

The parts listed in “4 Delivery contents” are required to

link the sandwich bases.

1. Place the three O-rings on the pneumatic connections.

2. Place the washers on the M5x20 screws and tighten

the sandwich bases with the M5 nuts.

Tightening torque: 6 Nm

Fastening base plates to the mounting

surface

O Make sure the relevant system part is not under

voltage or pressure before fastening the base plate to

the mounting surface. Slowly exhaust the system to

avoid uncontrolled movements.

The base plates are fastened to the assembly surface in

various manners, depending on the type.

NOTICE

Open pneumatic connections!

Contamination of connected valves!

O Make sure that no contamination can penetrate the

base plate e.g. by using blanking plugs. Only open

the connections just before connecting the tubing.

With single subbases for side fastening and

sandwich subbases, this step can also be done

after you have assembled the pressure regulator

on the base plate.

7 9

2

3 4

AVENTICS | ED07 | R414006606–BDL–001–AB | English 7

W Single subbase 5610211052:

to the top side of the base plate using two through

holes .

Required mounting material:

– 2 M6x40 screws,

tightening torque 8 Nm with bolt grade 8.8

– 2 washers

W Single subbase (5610231002): to the side of the base

plate using two through holes .

Required mounting material:

– 2 M8x60 screws,

tightening torque: 23 Nm with bolt grade 8.8

– 2 washers

W Sandwich base 8985049932:

The linked sandwich bases are fastened to the

assembly surface using the left and right end plates.

Required mounting material: depends on end plate

O You can find the exact dimensions of the mountings for

your base plate in the online catalog from AVENTICS

(

www.aventics.com/pneumatics-catalog)

.

O Install the base plate in your system in a manner where

the pneumatic connections are always accessible.

O Fasten the base plate to the assembly surface so that

it is not under any stress. While doing so, observe the

maximum permissible tightening torque values for the

mounting screws.

Inserting the base plate seal in the pressure

regulator

1. Place the base plate seal ( – 2) on the lower side of

the ED07 pressure regulator so that the three

pneumatic ports are not covered.

2. Gently press down on the base plate seal so it is fixed

on the three mounting pins ( – 3) in the pressure

regulator.

The three mounting pins ensure that the base plate

seal is placed correctly on the contour of the

pneumatic ports.

Placing the pressure regulator on a base plate

A coded pin ( – 5) is located on the base plate, which fits

in the coded hole ( – 4) of the ED07 pressure regulator.

This ensures correct assembly.

1. Turn the ED07 pressure regulator so that the coded pin

( – 5) and coded hole ( – 4) are on the same side

and the pin can be inserted into the hole.

Suitable own mounting material must be used in

order to fasten the base plates to the assembly

surface. The general rules of technology apply

here.

The sandwich base has two coded pins. This is

why there is a second coded hole on the same side

of the ED07 pressure regulator. Mix-ups are ruled

out by this.

3

4

5

6

6 6

2. Place the ED07 pressure regulator on the base plate.

Make sure that the base plate seal does not slide out of

place.

The coded pin on the base plate will fit into the coded

hole in the ED07 pressure regulator.

Screwing the pressure regulator onto the

base plate

1. Insert the four M5x90 screws in the four through holes

of the pressure regulator as shown in the figure and

screw them into the threaded holes of the base plate.

Tightening torque: 6 Nm

2. Check again that the base plate seal is fitted properly

to ensure the IP 65 protection class.

The base plate seal may not protrude on the sides.

Connecting the base plate pneumatics

O For information on how to connect the pneumatics,

please see the instructions for the ED07 pressure

regulator R414001671.

7 Disassembly and Disposal

Disassembling the base plate

1. Make sure the relevant system part is not under

voltage or pressure. Slowly exhaust the system to

avoid uncontrolled movements.

2. Remove the pneumatic connections from the base

plate.

3. Remove the pressure regulator and base plate from

the assembly surface. The disassembly order depends

on the type of base plate.

NOTICE

Incorrect valve mounting!

Valves may be damaged!

O Observe the maximum tightening torque values and

check that all screws and bolts are properly

tightened.

You can find the pneumatic connection technology

for base plate tubing in the online catalog.

CAUTION

Danger of burns caused by hot surfaces!

Touching the surfaces of the valves during operation

could lead to burns.

O Let the valves cool off before disassembling the

base plate.

O Do not touch the valves during operation

7 9

AVENTICS | ED07 | R414006606–BDL–001–AB | English 8

Disposing of the base plate

Careless disposal of the base plate will lead to pollution of

the environment. Furthermore, the materials can no

longer be recycled.

O Dispose of the base plate in accordance with your

country’s national regulations.

8 Technical Data

9 Accessories

General data

Dimensions 5610211052:

54 mm x 97 mm x 40 mm

5610231002:

48 mm x 135.2 mm x 39 mm

8985049932:

43 mm x 110 mm x 67 mm

Weight 5610211052: 475 g

5610231002: 277 g

8985049932: 453 g

Temperature range See pressure regulator

Mounting orientation Any

Working pressure

min./max.

5610211052: 0 to 20 bar

5610231002: 0 to 12 bar

8985049932: 0 to 12 bar

Permissible medium Compressed air

Material Aluminum

Title Material number

Silencer, SI1 series, Ø G3/8 1827000002

You can find the pneumatic connection technology

for base plate tubing in the online catalog.

Français

1 A propos de cette

documentation

Validité de la documentation

La présente documentation est valable pour les embases

suivantes :

W Embase unitaire, série ED07, (5610211052),

selon ISO 15407-1, largeur 26 mm, pour fixation

verticale à une surface de montage

W Embase unitaire, série ED07 (5610231002), pour

fixation latérale à une surface de montage

W Embase modulaire, série ED07 (8985049932),

selon ISO 5599-1, taille 1, pour combinaison de

plusieurs composants

Cette documentation a été conçue à l’usage des monteurs.

Documentations nécessaires et

complémentaires

O Ne mettre le produit en service qu’en possession des

documentations suivantes et qu’après les avoir

comprises et observées.

Si le produit est utilisé dans des commandes destinées à

la sécurité, observer la note d’information TC 40501-010

intitulée « Cotes de fiabilité et autres indications pour

l’application de la norme EN ISO 13849-1 » de AVENTICS.

Présentation des informations

Consignes de sécurité

Dans la présente documentation, des consignes de

sécurité figurent devant les instructions dont l’exécution

recèle un risque de dommages corporels ou matériels.

Les mesures décrites pour éviter des dangers doivent être

respectées.

Les consignes de sécurité sont structurées comme suit :

Titre

N° de

document

Type de

document

Régulateur de pression

ED07

R414001671 Mode

d’emploi

Documentation de l’installation

MOT-CLE

Type et source de danger

Conséquence en cas de non-respect

O Mesures préventives contre les dangers

AVENTICS | ED07 | R414006606–BDL–001–AB | English/Français 9

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1

M8x60, 8.8

23 Nm

4

5

32

4

5

63

M6x40, 8.8

8 Nm

M5x20

6 Nm

2

Zusätzlicher Eingangsanschluss (5610211052) /

Additional inlet connection (5610211052) /

Raccord d’entrée supplémentaire (5610211052)

Grundplattendichtung am Druckregelventil einlegen /

Inserting the base plate seal in the pressure regulator /

Insertion du joint d’embase dans le régulateur de pression

Einzelanschlussplatte 5610231002 seitlich befestigen /

Fastening the single subbase 5610231002 on the side /

Fixation latérale de l’embase unitaire 5610231002

Verkettungsplatte verketten /

Linking the sandwich base /

Combinaison d’embases modulaires

Einzelanschlussplatte 5610211052 befestigen /

Fastening the single subbase 5610211052 /

Fixation de l’embase unitaire 5610211052

Druckregelventil auf die Grundplatte aufsetzen /

Placing the pressure regulator on a base plate /

Pose du régulateur de pression sur l’embase

M5x90

6 Nm

7

M5x90

6 Nm

9

M5x90

6 Nm

8

Einzelanschlussplatte 5610211052 montieren /

Assembling the single subbase 5610211052 /

Montage de l’embase unitaire 5610211052

Einzelanschlussplatte 5610231002 montieren /

Assembling the single subbase 5610231002 /

Montage de l’embase unitaire 5610231002

Verkettungsplatte 8985049932 montieren /

Assembling the sandwich base 8985049932 /

Montage de l’embase modulaire 8985049932

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The data specified above only serve to

describe the product. No statements

concerning a certain condition or

suitability for a certain application can

be derived from our information. The

given information does not release

the user from the obligation of own

judgement and verification. It must be

remembered that our products are

subject to a natural process of wear

and aging.

An example configuration is depicted

on the title page. The delivered

product may thus vary from that in the

illustration.

Translation of the original operating

instructions. The original operating

instructions were created in the

German language.

R414006606–BDL–001–AB/10.2014

reserved by AVENTICS GmbH, even

and especially in cases of proprietary

rights applications. It may not be

reproduced or given to third parties

without its consent.

AVENTICS GmbH

Ulmer Straße 4

30880 Laatzen

Phone: +49 (0) 511-21 36-0

Fax: +49 (0) 511-21 36-2 69

www.aventics.com

[email protected]

AVENTICS Series ED07 Assembly Instructions

AVENTICS Series ED07 Assembly Instructions

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