AVENTICS Marex 3D Controller Assembly Instructions

AVENTICS
Brand
AVENTICS
Model
Marex 3D Controller
Type
Assembly Instructions
Assembly instructions
R417003106/04.2018, Replaces: –, EN
Marex 3D
3D Controller
English
Table of Contents
2 AVENTICS | Marex 3D | R417003106–BDL–001–AA
Table of Contents
1 About this documentation ............................................ 4
1.1 Validity of the documentation................................................4
1.2 Required and additional documentations..........................4
1.3 Presentation of information...................................................4
1.3.1 Safety messages ..................................................................... 5
1.3.2 Symbols ..................................................................................... 6
1.3.3 Designations ............................................................................. 6
1.3.4 Abbreviations ............................................................................ 6
2 Safety instructions ........................................................ 7
2.1 About this chapter..................................................................... 7
2.2 Intended use................................................................................ 7
2.3 Improper use .............................................................................. 7
2.4 Personnel qualifications.......................................................... 8
2.5 General safety instructions .................................................... 8
2.6 Product- and technology-related safety messages........ 9
2.7 Operator‘s obligations..............................................................9
3 General notes regarding property damages and
product damages ........................................................ 10
4 Scope of delivery ......................................................... 11
5 Product description .................................................... 11
5.1 Product identification.............................................................13
6 Transport and storage ................................................ 13
6.1 Product transport....................................................................14
6.2 Delivery check ..........................................................................14
6.3 Product storage .......................................................................14
7 Assembly ..................................................................... 15
7.1 Installation conditions............................................................15
7.2 Mounting orientation ..............................................................15
7.3 Mounting the 3D Controller ..................................................16
8 Maintenance and repair ............................................. 17
8.1 Cleaning......................................................................................17
8.2 Inspection...................................................................................17
8.3 Maintenance..............................................................................17
9 Disassembly and replacement .................................. 18
9.1 Disassembly..............................................................................18
9.2 Replacement.............................................................................18
Table of Contents
AVENTICS | Marex 3D | R417003106–BDL–001–AA 3
English
10 Disposal ....................................................................... 19
11 Technical data ............................................................. 19
12 Appendix ...................................................................... 21
12.1 Installation drawings..............................................................21
13 Alphabetical Index ...................................................... 23
About this documentation
4 AVENTICS | Marex 3D | R417003106–BDL–001–AA
1 About this documentation
1.1 Validity of the documentation
This documentation applies for the following products:
W 3D Controller, material No. 3460690410
These assembly instructions are intended for mechanics and
service technicians. They contain important information for
properly and safely installing and dismantling the
3D Controller.
The 3D Controller is a component of the Marex 3D ship
control system. Refer to the documentation on Marex 3D for
information on the start-up and operation.
O Read these assembly instructions completely, especially the
chapter 2, Safety instructions, before installing or
dismantling the 3D Controller.
1.2 Required and additional documentations
O Before starting the operation of the 3D Controller make sure
to read and understand the documents listed in table 1.
Contact Aventics Marine at ma[email protected]m or
www.marex-shipcontrols.com for further documents.
1.3 Presentation of information
Consistent symbols, terms and abbreviations are used in this
document and safety instructions are given in a consistent
Table 1: Required and additional documentations
Title Document No. Document Type
Marex 3D
R417003094
Instruction Manual
3D Tuning R417003097
Software description
Joystick Type 531 R417003072 Assembly Instructions
About this documentation
AVENTICS | Marex 3D | R417003106–BDL–001–AA 5
English
manner. For easy understanding, explanations are provided in
the following sections.
1.3.1 Safety messages
This documentation includes safety instructions placed before a
sequence of actions during which there is a risk of damage to
persons or property. The precautions described must be
observed.
Safety instructions are structured as follows:
W Warning sign: Draws attention to the risk
W Signal word: Identifies the hazard level
W Type and source of hazard: Identifies the type and source of
the hazard
W Consequences: Describes the consequences of non-
observance
W Prevention: Describes how to avert the danger
SIGNAL WORD
Type and source of risk
Consequences
O Precautions
Table 2: Hazard classes according to ANSI Z535.6-2006
Warning sign Signal word Meaning
DANGER
Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury.
NOTICE
Property damage: The product or the environment may be
damaged.
About this documentation
6 AVENTICS | Marex 3D | R417003106–BDL–001–AA
1.3.2 Symbols
The following symbols mark notices which are not relevant to
safety but contain useful knowledge for the proper operation of
the product.
1.3.3 Designations
The following abbreviations are used in these assembly
instructions:
1.3.4 Abbreviations
The following abbreviations are used in these assembly
instructions:
Table 3: Meaning of symbols
Symbol Meaning
If this information is not observed, the optimal use or
operation of the product cannot be ensured.
O
Single, independent step
1.
2.
3.
Numbered instructions:
The numbers indicate the steps which must be executed
in a given order.
Table 4: Designations
Designation Meaning
Marex 3D Electronic remote control for ship propulsions including thrusters
Joystick Operating element for 3D and thruster mode
Table 5: Abbreviations
Abbreviation Meaning
CAN Controller Area Network
Asynchronous serial bus system to link control units.
AI Analog input
AO Analog output
DI Digital input
DO Digital output
Safety instructions
AVENTICS | Marex 3D | R417003106–BDL–001–AA 7
English
2 Safety instructions
2.1 About this chapter
The 3D Controller has been manufactured in strict compliance
with the generally accepted rules of technology. However, this
does not exclude the risk of damage to persons or property if the
general safety instructions in this chapter and the safety
instructions in this document are not observed.
O Read these assembly instructions completely and carefully
before mounting the 3D Controller.
O Keep these assembly instructions in a location where they
are accessible to all users at any time.
O Always include these assembly instructions when passing
the 3D Controller on to third parties.
2.2 Intended use
The 3D Controller is used to process analog and digital control
signals within the ship control system Marex 3D. It is designed
for the application in the engine room on board of boats, yachts
and commercial vessels. The 3D Controller must only be
operated together with components of Marex 3D under the
conditions described in these assembly instructions and under
observance of the instructions for the Marex 3D system.
A separate emergency stop switch must be provided on every
control station.
O Comply with the operating conditions and performance
limits stated in chapter 11, Technical data.
Intended use includes having fully read and understood this
manual and especially chapter 2.
2.3 Improper use
Any use other than as described in "Intended use" is improper
and thus inadmissible.
If, in applications relevant to safety, inappropriate products are
installed or used, unintended operating conditions can be
Safety instructions
8 AVENTICS | Marex 3D | R417003106–BDL–001–AA
created in the application which may cause damage to persons
and/or property. Therefore only apply a product within
applications relevant to safety if this kind of use is clearly
specified and permitted in the product's documentation as for
example within explosive areas or in parts of a control system
which are relevant for functional safety.
Unintended use of the product does also include:
W connecting the 3D Controller to unsuitable supply voltage
(see chapter 11, Technical data)
W combining the 3D Controller with further components which
are not suitable for that purpose,
W exposing the 3D Controller to ambient conditions which are
not admissible (see chapter 11, Technical data).
AVENTICS declines any responsibility for damage resulting
from unintended use. The user of the equipment is fully
responsible for any risk arising from unintended use of the
product.
2.4 Personnel qualifications
The activities described in these assembly instructions require
basic knowledge of mechanics and electrics as well as
knowledge of the corresponding terminology. To ensure the
safe use of the product, those activities may only be performed
by authorized personnel or by instructed persons supervised by
authorized personnel.
An authorized person is someone who due to his/her expert
training, knowledge and experience including his/her
knowledge of the relevant regulations can assess the assigned
tasks, recognize possible dangers and take appropriate safety
measures. Authorized personnel must comply with the
applicable specialist regulations.
2.5 General safety instructions
W Observe the valid regulations pertaining to accident
prevention and environmental protection.
Safety instructions
AVENTICS | Marex 3D | R417003106–BDL–001–AA 9
English
W Observe the safety instructions and guidelines of the
country in which the product is used.
W Only use AVENTICS products in technically perfect condition.
W Check the product for obvious defects as for example cracks
in the housing or missing screws, caps or sealings.
W You must not modify or convert the 3D Controller.
W Persons who install, operate, dismantle or maintain
AVENTICS products must not be under the influence of
alcohol, other drugs or medications which affect the
responsiveness.
W Incorrect assembly, unintended use or inappropriate
handling will invalidate the warranty.
W Only use original accessories and spare parts.
W Under no circumstances the product may be subjected to
mechanical load. Never use the product as a handle or step.
Do not place objects on the product.
2.6 Product- and technology-related safety
messages
NOTICE! We point out that the 3D Controller may only be taken
into operation after it has been ascertained that the propulsion
system into which the 3D Controller shall be installed
corresponds to the regulations of the applicable national rules
or classification rules for ships.
W Mounting work and initial operation must only be performed
by qualified personnel as per chapter 2.4, Personnel
qualifications.
W Follow the instructions in chapter 7, Assembly, to mount the
3D Controller professionally.
W Check the installation site for possible causes of accident
and eliminate those before the assembly.
2.7 Operator‘s obligations
Installation and maintenance work is subject to the country-
specific safety regulations and standards of the application. As
General notes regarding property damages and product damages
10 AVENTICS | Marex 3D | R417003106–BDL–001–AA
an operator of a ship which shall be equipped with a 3D
Controller and further components of a ship remote control
system, you are responsible that
W the product is in technically perfect condition,
W the product is used as intended,
W any staff handling the product has read and understood the
documentation,
W users of the product are trained and instructed, the
regulations related to safety, accident prevention and
environmental protection are complied with.
3 General notes regarding
property damages and product
damages
CAUTION
Risk of injury or property damage due to unsuitable cables
Using unsuitable cables can lead to errors or malfunctions in
the Marex 3D system.
O Only use cables supplied by AVENTICS. These provide
– EMC shielding
– a perfect data transmission
– safe and tight connections
– a reliable electric power transmission
Scope of delivery
AVENTICS | Marex 3D | R417003106–BDL–001–AA 11
English
4 Scope of delivery
The standard delivery includes:
W 1 3D Controller 3460690410
For the assembly:
W Assembly instructions R417003106
O Refer also to the delivery note and the project
documentation for information on the items supplied.
5 Product description
The 3D Controller is the control unit of Marex 3D. The
commands which are set by the joystick are transmitted to the
3D Controller via the joystick CAN bus. The 3D Controller
processes and converts the signals and thus actuates engines
and thrusters in an intelligent way. As a result, the ship‘s
movement follows the setting of the joystick with a high grade
of precision. In the heading mode, the data from the heading
sensor is included in the vector calculation and used to hold the
ship’s heading by means of a closed loop control.
The 3D Controller is available as a cabinet version with a solid
metal housing. At the front, the housing has openings for
screwed cable glands (7 x 16.2 mm, 4 x 25.2 mm and 1 x
20.2 mm). Furthermore, 4 CAN bus connectors (3 female, 1
male) are provided. Within the housing there is an open
electronic board which provides 42 terminals subdivided into
the terminal blocks X5 to X9. A two-line display is installed on
the electronic board which includes 2 buttons for the operation.
The display is used to call up service information and error
messages . The cover of the housing must be removed in order
to connect the power supply and thrusters and access the
display.
Product description
12 AVENTICS | Marex 3D | R417003106–BDL–001–AA
.
Fig. 1: 3D Controller, material No. 3460690410
Fig. 2: 3D Controller 3460690410, inside view
Refer to the 3D manual for more information on the
3D Controller, see chapter 1.2, Required and additional
documentations.
1
Removable cover
2
Fixing screws for the cover
3
Mounting bores
4
Covered terminal openings
5
CANbus connectors
Transport and storage
AVENTICS | Marex 3D | R417003106–BDL–001–AA 13
English
5.1 Product identification
A product type plate can be found at the bottom of every
3D Controller and on its packaging. The type plate contains the
following information:
Fig. 3: Type plate of the 3D Controller
The data matrix code includes the material number, serial
number, manufacturing date and software version.
6 Transport and storage
6.1 Product transport
1
Manufacturing year and week
2
Data matrix code
3
CE Label
4
Operating voltage
5
Software version
6
Serial number
7
Material number
NOTICE
Damage due to improper transport
Improper transport can cause substantial material damage.
O Be careful when unloading the packages on delivery and
in case of in-plant transport. Observe the symbols and
instructions on the package.
O Only remove the packaging shortly before the assembly.
1
2
3
5
6
4
7
Transport and storage
14 AVENTICS | Marex 3D | R417003106–BDL–001–AA
6.2 Delivery check
O Check the supply immediately on receipt for completeness
and transport damage.
O Proceed as follows if any visible damage is discovered
during receipt of delivery:
– Do not accept the delivery or only under reservation.
– Note the extent of damage on the transportation
documents or the delivery note.
– Submit a claim.
6.3 Product storage
O Do not destroy the packaging and only remove it shortly
before installation.
O Adhere to the following conditions for storage:
– Only store the 3D Controller in its original packaging.
– Do not store the 3D Controller outside.
– Store the packages in a dry and dust-free place.
– Do not expose the packages to aggressive media.
– Protect the packages against solar radiation.
– Observe the admissible storage temperature of
248 to 358K (-25°C to +85°C), see also chapter 11,
Technical data.
O Avoid mechanical impact.
O Make sure all M12 protective caps are applied.
Maximum storage period The 3D Controller may be stored for 2 years at maximum. The
storage period will be prolonged if the 3D Controller is
connected to the power supply from time to time.
Assembly
AVENTICS | Marex 3D | R417003106–BDL–001–AA 15
English
7 Assembly
7.1 Installation conditions
O Choose an installation site which meets the characteristics
of protection class IP 54.
O Provide enough space for the connection of plugs and cables
including the cable glands which must be used when routing
the cables through the openings in the housing.
7.2 Mounting orientation
The 3D Controller can be mounted in any position. If mounted to
a wall or into a cabinet, the connections should point
downwards.
7.3 Mounting the 3D Controller
The housing of the 3D Controller provides 4 bores for mounting
bolts type M8. Those are not included in the scrope of supply.
1. Select a bolted connection which suits the material and
thickness of your mounting surface.
CAUTION
Risk of injury and property damage due to improper
installation or mounting work
Improper installation work can cause accidents or damage to
property.
O The 3D Controller may only be installed by AVENTICS or
qualified personnel as specified in chapter 2.4.
O Install or uninstall the 3D Controller only if the
component and the system are powered off.
O Prepare mounting work carefully.
O Make sure there is enough space to mount the product
professionally.
Assembly
16 AVENTICS | Marex 3D | R417003106–BDL–001–AA
2. By observing the instructions for the installation space and
mounting orientation, mount the 3D Controller to the
mounting surface. See also fig 4 for the dimensions.
Fig.. 4: 3D Controller, 3460690410, installation space
Refer to the Marex 3D manual to establish the electrical
connections. See also chapter 1.2, Required and additional
documentations.
Free space for terminal plugs:
120 mm
Maintenance and repair
AVENTICS | Marex 3D | R417003106–BDL–001–AA 17
English
8 Maintenance and repair
8.1 Cleaning
Cleaning of the 3D Controller is not required.
8.2 Inspection
Connections might loosen after a period of time. Check the
3D Controller at regular intervals for visible damage and loose
screws. Refasten the screw connections if necessary.
NOTICE! Do not attempt to repair a damaged 3D Controller
yourself. Replace the 3D Controller in case of visible defects.
Contact Aventics for support if necessary.
8.3 Maintenance
The 3D Controller does not require maintenance.
Disassembly and replacement
18 AVENTICS | Marex 3D | R417003106–BDL–001–AA
9 Disassembly and replacement
9.1 Disassembly
Proceed as follows to dismantle the 3D Controller:
1. Switch the power supply off.
2. Verify if the 3D Controller is powered off.
3. Remove the cover of the housing by loosening the mounting
screws.
4. Remove the electrical connections for the power supply and
thruster operation (terminals X5 to X9) by unlocking the
cable glands.
5. Disconnect the CANbus cables at connectors X12,21,32.
6. Tag the cables if necessary. Protect free wires against short
circuit and ground/earth faults.
7. Loosen the mounting nuts and remove the 3D Controller
from the mounting surface.
9.2 Replacement
When components are replaced in a Marex 3D system, the
configuration must be reviewed and parameter settings
adapted. Such work must only be carried out by authorized
personnel as per chapter 2.4.
O Have new components installed by authorized personnel
only.
CAUTION
Risk of injury and property damage when servicing
components under power
O If you dismantle or replace the 3D Controller while
Marex 3D is in operation, the ability to steer may be lost.
Components may be destroyed if connections are
removed under power.
O Only perform assembly or disassembly work on
electrical connections if the Marex 3D system is powered
off.
Disposal
AVENTICS | Marex 3D | R417003106–BDL–001–AA 19
English
O Observe the project documentation.
O Make sure the power is switched off before starting the
work.
10 Disposal
Dispose of the packaging in an environmentally compatible way.
11 Technical data
NOTICE
Environmental damage due to improper disposal
Electronic components require special waste treatment and
must only be disposed of by approved specialist companies.
O Dispose of electronic scrap in an environmentally sound
way. Consult the responsible local authorities regarding
the environmentally sound disposal.
Table 6: Technical data of 3D Controller 3460690410
General:
Dimensions
width x height x depth 350 x 98.5 x 240 mm
Weight 3,5 kg
Housing material Stainless steel
Power supply 24VDC -25%/+30%
12VDC - 20%/+30%
Operating temperature 253 to 343 K (-20°C to +70°C)
Fuse 10 A (T)
Storage temperature 248 to 358 K (-25°C to 85°C)
Max. storage period 2 years
Protection class IP 54 - EN 60529 (IEC 60529)
Vibration resistance 4 G (2...100Hz), IEC 60068-2-6, Test FC
Relative humidity 95 %
Isolation strength 500 VAC
Technical data
20 AVENTICS | Marex 3D | R417003106–BDL–001–AA
Applied EMC standards:
EN 60945:2002 Maritime Navigation and
Radiocommunication Equipment and
Systems - General Requirements -
Methods of Testing and Required Test
Results
Germanischer Lloyd (2003) Guidelines for the performance of type
approvals
Test requirements for electrical/
electronic equipment and systems
Lloyds Register LR Type Approval System
Test specification Number 1
Table 6: Technical data of 3D Controller 3460690410
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AVENTICS Marex 3D Controller Assembly Instructions

AVENTICS
Brand
AVENTICS
Model
Marex 3D Controller
Type
Assembly Instructions
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