Dynojet Power Commander III Installation guide

Brand: Dynojet

Model: Power Commander III

Type: Installation guide

Dynojet Power Commander III is an advanced fuel injection tuning module that gives riders the ability to make precise adjustments to their motorcycle's air/fuel ratio, resulting in improved performance, throttle response, and fuel economy. It features a user-friendly interface, a wide range of adjustable parameters, and the ability to store and switch between multiple maps for different riding conditions or modifications.

i213-411 2004 Kawasaki ZX6RR - PCIII USB - 1

2004 Kawasaki ZX6RR

Installation Instructions

Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89031 (800) 992-4993 www.powercommander.com

Parts List

1 Power Commander

1 USB Cable

1 CD-ROM

1 Installation Guide

1 Power Adapter

2 Power Commander Decals

2 Dynojet Decals

1 Velcro

Strip

1 Alcohol Swab

You can also download the Power

Commander software and latest maps

from our web site at:

www.powercommander.com

The ignition MUST be turned

OFF before installation!

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

Button Adjustment Display

Faceplate Buttons

Expansion Port

USB Port

1. Remove the tail section by

removing the six push pins

on the underside of the tail

section.

2. Remove the two bolts that

hold the tail section to the

subframe (Fig. A).

3. Pull the tray out of the tail

section. To remove the tray

remove the screw in the cen-

ter of the tray (Fig. A).

Route the PCIII harness

under the frame crossover

and thru the cutout in the

tray (Fig. B).

4. Remove the bolt shown in

Fig. C. This allows the inner

rear fender to be flexed

downwards to allow clear-

ance for the routing of the

PCIII harness.

Fig. AFig. B

Fig. C

2004 Kawasaki ZX6RR - PCIII USB - 2i213-411 www.powercommander.com

Remove these bolts

Remove this bolt

Tray

Frame Crossover

5. Route connectors from the

PCIII one at a time between

the frame and inner fender

(Fig. D).

6. Route the PCIII harness

under the frame crossover

(Fig. E). The battery may

need to be removed to allow

clearance for the connectors

and harness.

7. Lift the front of the fuel tank

up. Remove the air box. To

remove the air box loosen

the the two 3mm allen

screws at the rear of the

air box (Fig. F). Also

disconnect the hoses and

electrical connector as

shown in Fig. F.

Fig. DFig. E

Fig F

2004 Kawasaki ZX6RR - PCIII USB - 3i213-411 www.powercommander.com

Frame Crossover

3mm Allen Screws

Electrical Connector

Hose

8. Unplug the throttle body

connector (Fig. G). This

connector is located under-

neath the throttle bodies.

9. Plug the connectors that are

closest to the PCIII unit in-

line of the stock throttle

body connector (Fig. H).

10. Unplug the Throttle Position

Sensor connector. This

connector is located in front

of the throttle bodies on top

of the valve cover and is

the grey colored connector

(Fig. I).

Fig. GFig. H

Fig. I

2004 Kawasaki ZX6RR - PCIII USB - 4i213-411 www.powercommander.com

Connector

Stock

PCIII

Unplug This Connector

11. Plug the other connectors

from the PCIII in-line of

the stock TPS connectors

(Fig. J).

12. Connect the ground wire

from the PCIII to the

negative side of the battery

(Fig. K).

13. Make sure all connections

are secure and that the

wiring harness will not get

pinched or chaffed.

14. Reinstall the air box.

15. Reinstall the tail section.

16. Bolt the fuel tank down into

position.

Fig. JFig. K

2004 Kawasaki ZX6RR - PCIII USB - 5i213-411 www.powercommander.com

Stock

PCIII

Connect PCIII Groundwire to Negative

Dynojet Power Commander III Installation guide

Dynojet Power Commander III Installation guide

Dynojet Power Commander III Installation guide

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