Duplo DSC-10/20 User manual

INSTRUCTION MANUAL

COLLATOR

SUCTION COLLATOR

DSC-10/20

Be sure to read this manual prior to use.

Please leave this manual at the site of use for easy reference.

Introduction

Thank you for purchasing a Duplo product.

Be sure to read this manual prior to using the product.

After reading, leave the manual at the site of use for easy reference whenever questions related to the

product arise in the future.

Symbols

In this manual, several symbols are used to indicate important warnings. Please make sure to read

instructions accompanied by these symbols. These symbols have the following

meanings.

Describes instructions which must be followed in use.

Be sure to read the instructions to avoid problems due to incorrect operations.

Indicates supplementary or useful information.

Describes names of related items and supplementary instructions.

Trademark

The product name and company name used in this manual are trademarks or registered trademarks of the

respective companies.

DECLARATION OF CONFORMITY

Duplo Corporation, located at 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japan, declares that the product (or products)

complies with the provisions dened in the regulations. The reference table is mentioned below.

Name of product Model

Regulation

Machinery Directive

2006/42/EC under

Low Voltage Directive

2006/95/ECunder

Electromagnetic Compatibility

Directive 2004/108/EC under

Collator DSC-10/20 EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC60950-1: 2005 including

EN60950-1: 2006 deviations

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

Keeper of the technical ﬁle in the European Community:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

En

KONFORMITÄTSERKLÄRUNG

Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Chuo-ku, Sagamihara, Kanagawa 252-5280 Japan, erklärt hiermit, dass das Produkt (oder die

Produkte) die in den Vorschriften denierten Bestimmungen erfüllt. Die Bezugstabelle ist unten aufgeführt.

Bezeichnung des

Produkts

Modell

Richtlinie

Maschinenrichtlinie

2006/42 EG unter

Niederspannungsrichtlinie

2006/95/EG unter

Richtlinie zur elektromagnetischen

Verträglichkeit 2004/108/EG unter

Zusammentragmaschine DSC-10/20 EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC60950-1: 2005 einschließlich

Abweichungen der EN60950-1:

2006

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

Inhaber der technischen Datei in der Europäischen Gemeinschaft:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Ge

DECLARATION DE CONFORMITE

Duplo Corporation, dont le siège est situé au 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japon, déclare que le ou les produits

sont conformes aux dispositions dénies par la réglementation. Un tableau de référence est proposé ci-dessous.

Nom du produit Modèle

Réglementation

Directive Machines

2006/42/CE en application

de la

Directive Basse tension

2006/95/CE en application

de la

Directive sur la compatibilité

électromagnétique 2004/108/CE

en application de

Assembleuse DSC-10/20 EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC 60950-1: 2005, dérogations

selon

EN60950-1: 2006 incluses

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

Conservateur du dossier technique dans la Communauté Européenne :

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Fr

DICHIARAZIONE DI CONFORMITÁ

Duplo Corporation, sita a 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Giappone, dichiara che il prodotto (o i prodotti) è/sono

conforme/i ai requisiti deniti dalle norme sottoelencate. La tabella di riferimento è riportata qui di seguito.

Nome del prodotto Modello

Direttiva Bassa Tensione

Direttiva sui macchinari

2006/42/CE in base a

Direttiva 2006/95/CE relativa

alle apparecchiature a bassa

tensione

Direttiva di compatibilità

elettromagnetica 2004/108/CE

in base a

Fascicolatore DSC-10/20 EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC 60950-1: 2005

deviazioni EN 60950-1: 2006

incluse

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

Responsabile della documentazione tecnica all’interno della Comunità Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

It

DECLARACIÓN DE CONFORMIDAD

Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japón, declara que el producto (o los

productos) cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.

Nombre del producto Modelos

Reglamentación - Reglamentaciones

Directiva sobre máquinas

2006/42/CE, según

Directiva sobre baja tensión

2006/95/CE, según

Directiva sobre compatibilidad

electromagnética 2004/108/CE,

según

Clasicador DSC-10/20 EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC60950-1: 2005, incluyendo

EN60950-1: 2006 modicadas.

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

Depositario del archivo técnico en la Comunidad Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Sp

For EU

DECLARATION OF INCORPORATION

Duplo Corporation, located at 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japan, declares:

• the essential requirements of the Machinery Directive are applied to the product (or products) mentioned in the table below and;

• the product (or products) complies with the provisions dened in the regulations mentioned in the table below and;

• the technical documentation is compiled in accordance with the Machinery Directive Annex VII part B;

and undertakes:

• to transmit relevant information of the product (or products) by appropriate method in response to reasoned request by the national authorities.

However that transmission shall be without prejudice to our intellectual property rights of the product (or products);

and states:

• the product (or products) is partly completed machinery and must not be put into service until the nal machinery into which it is to be

incorporated has been declared in conformity with the provisions of the Machinery Directive.

Name of product Model

Regulation

Machinery Directive

2006/42/EC under

Low Voltage Directive

2006/95/EC under

Electromagnetic Compatibility

Directive 2004/108/EC under

Collator Accessories DSC-10/20 STACKER EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC60950-1: 2005 including

EN60950-1: 2006 deviations

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

DSC-10/20 BRIDGE

LUL-HM

Keeper of the technical ﬁle in the European Community:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

En

ERKLÄRUNG DER AMTLICHEN EINTRAGUNG

Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Chuo-ku, Sagamihara, Kanagawa 252-5280 Japan, erklärt hiermit:

• alle wesentlichen Erfordernisse der Maschinenrichtlinie sind auf das in der untenstehenden Tabelle genannte Produkt (oder die Produkte)

angewendet worden, und

• das Produkt (oder die Produkte) erfüllt die Bestimmungen, die in den in der untenstehenden Tabelle genannten Vorschriften deniert sind, und

• die technische Dokumentation ist entsprechend der Maschinenrichtlinie Anhang VII Teil B zusammengestellt;

und verpﬂichtet sich:

• auf begründete Anfragen der nationalen Behörden sachdienliche Informationen über das Produkt (die Produkte) mittels einer geeigneten

Methode zu liefern. Die Übergabe erfolgt jedoch so, dass unsere geistigen Eigentumsrechte am Produkt (oder den Produkten) nicht

beeinträchtigt werden,

und erklärt:

• das Produkt (oder die Produkte) ist ein Teil einer nicht vollständigen Maschinenanlage und darf so lange nicht in Betrieb genommen werden, bis

die komplette Maschinenanlage, in die es eingebaut wurde, oziell als mit der Maschinenrichtlinie übereinstimmend erklärt worden ist.

Bezeichnung des Produkt Modell

Richtlinie

Maschinenrichtlinie

2006/42 EG unter

Niederspannungsrichtlinie

2006/95/EG unter

Richtlinie zur elektromagnetischen

Verträglichkeit 2004/108/EG unter

Zubehör der

Zusammentragmaschine

DSC-10/20 STACKER EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC 60950-1: 2005 einschließlich

der Abweichungen 2006 der

EN60950-1

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

DSC-10/20 BRIDGE

LUL-HM

Inhaber der technischen Datei in der Europäischen Gemeinschaft:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Ge

DECLARATION D’INTEGRATION

Duplo Corporation, dont le siège social est situé au 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japon, déclare :

• que les exigences essentielles de la Directive Machines sont appliquées au(x) produit(s) mentionné(s) dans le tableau ci-après,

• que le produit ou les produits sont conformes aux dispositions dénies par la réglementation mentionnée dans le tableau ci-après, et

• que la documentation technique a été réalisée conformément à l’Annexe VII partie B de la Directive Machines,

s’engage :

• à communiquer des informations pertinentes sur le ou les produits par un mode de transmission adapté en réponse à toute demande motivée

des autorités nationales. Toutefois, la communication de ces informations sera sans préjudice de nos droits de propriété intellectuelle en ce qui

concerne le ou les produits ;

et précise :

• que le ou les produits sont des machines en partie achevées et qu’ils ne doivent pas être mis en service avant que la machine dénitive dans

laquelle ils doivent être intégrés ait été déclarée conforme aux dispositions de la Directive Machine.

Nom du produit Modèle

Réglementation

Directive Machines

2006/42/CE en application

de la

Directive Basse tension

2006/95/CE en application

de la

Directive sur la compatibilité

électromagnétique 2004/108/CE en

application de

Accessoires de la relieuse DSC-10/20 STACKER EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC 60950-1: 2005, dérogations

selon EN60950-1: 2006 incluses

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

DSC-10/20 BRIDGE

LUL-HM

Conservateur du dossier technique dans la Communauté Européenne :

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Fr

For EU

DICHIARAZIONE DI ISCRIZIONE

Duplo Corporation, sita a 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Giappone, dichiara che:

• i requisiti fondamentali della Direttiva sui macchinari sono applicati al prodotto (o prodotti) menzionato/i nella seguente tabella e

• il prodotto (o prodotti) è/sono conforme/i ai requisiti deniti nelle norme sottoelencate e;

• la documentazione tecnica è stata compilata conformemente alla Direttiva sui Macchinari Appendice VII parte B;

e si impegna a:

• trasmettere informazioni inerenti al prodotto (o sui prodotti) con un metodo appropriato in risposta a una richiesta logica da parte delle autorità

nazionali. La trasmissione di tali informazioni non deve comunque ledere i nostri diritti di proprietà intellettuale sul prodotto (o sui prodotti);

e speciﬁca che:

• il prodotto (o i prodotti) è/sono incompleto e non deve essere messo in funzione nché il macchinario nale in cui deve essere incorporato non

sia stato dichiarato conforme ai requisiti dichiarati dalla Direttiva sui Macchinari.

Nome del prodotto Modello

Direttiva Bassa Tensione

Direttiva sui macchinari

2006/42/CE in base a

Direttiva 2006/95/CE relativa

alle apparecchiature a bassa

tensione

Direttiva di compatibilità

elettromagnetica 2004/108/CE

in base a

Accessori del fascicolatore DSC-10/20 STACKER EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC 60950-1: 2005 deviazioni

EN 60950-1: 2006 incluse

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

DSC-10/20 BRIDGE

LUL-HM

Responsabile della documentazione tecnica all’interno della Comunità Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

It

DECLARACIÓN DE INCORPORACIÓN DEL PRODUCTO (O LOS PRODUCTOS)

Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japón, declara que:

• el producto (o los productos) indicado en la siguiente tabla cumple con los requisitos esenciales de la Directiva sobre máquinas; y que

• el producto (o los productos) cumple con las disposiciones previstas en los reglamentos indicados en la siguiente tabla; y que

• la documentación técnica se ha recabado de conformidad con la Directiva sobre máquinas, anexo VII, parte B;

y se compromete a:

• comunicar información relevante sobre el producto (o los productos) por el método apropiado como respuesta a la solicitud debidamente

formulada por las autoridades nacionales. No obstante, dicha comunicación se efectuará sin perjuicio de nuestros derechos de propiedad

intelectual sobre el producto (o los productos);

y declara que:

• el producto (o los productos) es un aparato parcialmente terminado, por lo que el mismo no se deberá poner en funcionamiento hasta que se

haya declarado que el aparato nal en el que será incorporado cumple con las disposiciones previstas en la Directiva sobre máquinas.

Nombre del producto Modelos

Reglamentación - Reglamentaciones

Directiva sobre máquinas

2006/42/CE, según

Directiva sobre baja tensión

2006/95/CE, según

Directiva sobre compatibilidad

electromagnética 2004/108/CE,

según

Accesorios del clasicador DSC-10/20 STACKER EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC60950-1: 2005, incluyendo

EN60950-1: 2006 modicadas.

EN61000-3-2: 2006

EN61000-3-3: 2008

EN61000-6-2: 2005

EN61000-6-4: 2007

DSC-10/20 BRIDGE

LUL-HM

Depositario del archivo técnico en la Comunidad Europea:

Duplo International Ltd, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD, United Kingdom

Sp

For North America

Note:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits

are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may

cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the

interference at his own expense.

For EU

Disposal of Old Electrical & Electronic Equipment

This symbol (the symbol of the crossed out wheeled

bin) indicates that in European countries this product

should not be disposed of as household waste.

Please recycle where facilities exist by checking with

your local authority or supplier for recycling advice.

By ensuring this product is disposed of correctly

through proper treatment, recovery and recycling,

you will help prevent potential negative eects on the

environment and human health.

En

Entsorgung von alten elektrischen und

elektronischen Ausrüstungsteilen

Dieses Symbol (das Symbol mit dem durchgekreuzten

fahrbaren Müllbehälter) zeigt an, dass dieses Produkt

in europäischen Länden nicht als Haushaltsmüll

entsorgt werden darf. Bitte informieren Sie sich bei

Ihren örtlichen Behörden oder bei Ihrem Händler

hinsichtlich einer Empfehlung für die Entsorgung

und führen Sie die betreenden Teile dort, wo solche

Einrichtungen vorhanden sind, einem Recycling-

Prozess zu.

Indem sie sicherstellen, dass das betreende Produkt

durch richtige Behandlung, Rückführung und Recycling

entsorgt wird, tragen Sie dazu bei, möglichen negativen

Auswirkungen auf die Umwelt und die menschliche

Gesundheit vorzubeugen.

Ge

Elimination du matériel électronique et électrique

usagé

Ce symbole (une poubelle marquée d’une croix)

indique que dans les pays européens, ce produit ne

doit pas être éliminé comme des ordures ménagères.

Recyclez-le dans les sites adaptés qui vous seront

indiqués par les autorités locales ou renseignez-vous

auprès de votre fournisseur.

En veillant à ce que ce produit soit éliminé

correctement avec un traitement, une collecte et un

recyclage adaptés, vous contribuez à éviter son action

nocive potentielle sur l’ environnement et la santé

humaine.

Fr

Smaltimento di attrezzature elettriche ed

elettroniche consumate

Questo simbolo (il simbolo della pattumiera con rotelle

barrata) indica che nei paesi europei questo prodotto

non deve essere buttato nei riﬁuti domestici.

Per favore smaltire in luogo addetto al riciclo, dove

esistente, chiedendo informazioni alle autorità locali o

a chi fornisce consulenza a proposito.

Garantendo uno smaltimento adeguato di questo

prodotto (trattamento, recupero e riciclo corretto),

aiuterete a prevenire eetti negativi sull’ambiente e

sulla salute dell’uomo.

It

Eliminación de residuos de aparatos eléctricos y

electrónicos

Este símbolo (un cubo de basura tachado) indica

que en los países europeos este producto no deberá

eliminarse como si se tratara de un residuo doméstico.

Solicite asesoramiento sobre reciclaje a las autoridades

locales o a su distribuidor, y siga la normativa en

materia de gestión medioambiental y reciclaje de este

tipo de residuos.

Si toma las medidas pertinentes para que este

producto se elimine mediante un tratamiento,

recuperación y reciclaje adecuados, contribuirá a evitar

posibles efectos negativos en el medio ambiente y la

salud humana.

Sp

i

Safety Precautions

In this manual, operations and handling of the unit which are hazardous are described using the following

marks to prevent personal injury or property damage to the user and others.

Ignoring this mark could result in the possibility of

serious injury or even death.

Ignoring this mark could result in the possibility of injury

or physical damage.

This mark indicates a “Warning” or “Caution”.

A graphic may be shown inside the mark to describe the warning or caution more specically.

This mark indicates a forbidden action.

A graphic may be shown inside the mark to describe the forbidden action more specically.

This mark indicates actions that must be performed.

A graphic may be shown inside the mark to describe the action to be performed more specically.

Power Supply

• Make sure the power supply used is always within the following range.

Power supply : 120 V AC, 60 Hz (North America)

220 to 240 V AC, 50/60 Hz (EU)

• When you power other appliances from the same AC outlet, make sure that the combined power

consumption does not exceed the power supply capacity.

Rated current (Rated power): 8.1 A (890 W) (North America)

4.2 A (860 W) (EU)

Use only the power supply voltage speciﬁed on the main nameplate.

Using other voltages could result in a re or an electrical shock.

Make sure that the combined power consumption of the appliances to be

connected does not exceed the capacity rating of the power outlets or plug

receptacles.

Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to

overheat and catch a re.

ii

Safety Precautions

Operating Environment

Operate this unit in the following environment.

• where the temperature range is between 5 and 35°C/41 and 95°F (-10 to +50°C/14 to 122°F in storage)

• where the humidity range is between 20 and 85% RH (10 to 90% RH in storage, however no condensation)

• which is not subject to direct sunlight (The outside light should be less than 1500 lx when used.)

• which is reasonably free from dust

• which is subject to little or no vibration

• which is free from air-borne salt

• where there are no harmful chemicals

• where the unit is not exposed to water

Keep this unit and the power cord away from heaters and heater vents.

Excessive heat could melt the cover or power cord covering, and result in a re or an electrical shock.

Do not place metal objects or vessels containing liquids on top of the unit.

The entry of any metal object or liquid could result in a re or an electrical shock.

Do not insert any metal or easily-combustible object inside this unit.

This could result in a re or an electrical shock.

Do not use ﬂammable sprays inside or near the unit (e.g. when cleaning the

unit).

Such ammable gas may ignite and cause a re or combustion.

Do not install this unit in a location where there is excessive humidity or

where contact with water is possible.

Poor choice of location could result in deterioration of the insulation, a re or an electrical shock.

Install this unit on a level, stable stand or ﬂoor, with suﬃcient space around it.

Failure to do so could result in the unit overturning and causing injury.

Disconnect the power plug from the power outlet before attempting to move

this unit.

Failure to do so could result in power cord damage, a re or an electrical shock.

Always disconnect the power plug from the power outlet when the unit is not

to be used for an extended period.

Failure to do so could result in a re due to leakage current if the insulation should deteriorate.

iii

Safety Precautions

Maintenance / Other

Do not damage the power cord or power plug.

Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.

This could result in damage, a re or an electrical shock.

Do not touch the power switch with wet hands.

Otherwise electric hazards may occur.

Do not remove the cover or back panel.

This unit contains high-voltage components that could cause an electrical shock.

Do not disassemble, modify or repair this unit.

There is a danger of re, electrical shock or injury.

Contact your dealer when repairs are necessary.

If any foreign object such as metal or liquid should enter this unit,

immediately turn the unit oﬀ at the power switch and disconnect the power

plug from the power outlet.

Failure to do so could result in a re or an electrical shock.

Contact your dealer immediately.

Before cleaning this unit, turn the unit oﬀ at the power switch and disconnect

the power plug from the power outlet.

Accidental operation of the unit during cleaning could result in injury.

Remove any dust that accumulates on the power plug prongs and the surface

of the plug from which the prongs extend.

Accumulated dust could result in a re.

Always grip the plug when disconnecting the power plug from the power

outlet.

Forcibly pulling on the power cord could cause damage, resulting in a re or an electrical shock.

Do not touch or insert foreign objects into any rotating part during operation.

This could result in injury.

iv

Safety Precautions

WARNING / CAUTION Labels

(For North America)

(For North America,EU)

"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.

Do not remove or change them.

When the labels become dirty or are lost, be sure to contact your dealer for a new one.

v

Safety Precautions

Safety Function and Driving Section

• SAFETY FUNCTION

Use the emergency stop switch only when

you need to stop the machine urgently.

In normal use, press the stop key on the

control panel.

To stop the machine without using the stop key or emergency stop switch

• Open the vertical conveyance board.

•

Lift up the conveyance board of LUL-HM.

• DRIVING SECTION

vi

Contents

Safety Precautions .............................................i

Power Supply .................................................................................i

Operating Environment

...........................................................ii

Maintenance / Other

............................................................... iii

WARNING / CAUTION Labels

................................................ iv

Safety Function and Driving Section

................................. v

Chapter 1 Prior to Use

1. Features of This Machine ....................... 1-1

2. Names and Functions of Parts............... 1-2

3. Accessories .............................................. 1-5

4. Optional Parts ......................................... 1-5

5. Names and Functions of Control

Panel ........................................................ 1-6

5-1. Control Panel ............................................................. 1-6

5-2. Touch Panel ................................................................1-7

Chapter 2 Basic Operation

1. Flowchart of Operations ........................ 2-1

2. Operation Procedures ............................ 2-2

2-1. Power On ....................................................................2-2

2-2. Setting the Paper Eject Direction ......................2-2

2-3. Setting the Block Mode......................................... 2-3

2-4. Setting the Program Mode ..................................2-4

2-5. Setting the Stacker ..................................................2-6

2-6. Loading the Paper .................................................2-10

2-7. Adjusting the Guide and Stopper ...................2-20

2-8. Position of Stack Height Sensor .......................2-21

2-9. Adjusting the Separating Air ............................2-22

2-10. Adjusting the Pickup Air .....................................2-24

2-11. Double-Feed Detection Function Setting ...2-27

2-12. Paper Feed Error Detection Function

Setting ........................................................................2-28

2-13. Downstream Unit Setting ..................................2-29

2-14. Preset Paper Feed Function ...............................2-29

2-15. Starting to Collate .................................................2-31

3. When Paper Runs Out ..........................2-33

3-1. When Using Block Mode (1/2 or 1/4) ............2-33

3-2. When Using Alternate Mode ............................2-33

3-3. When Using Block Mode (ALL) .........................2-33

4. Waiting Mode ........................................2-34

5. Other Settings .......................................2-35

5-1. Overlap Amount Setting ....................................2-35

5-2. Paper Feed Error Standby Setting...................2-35

5-3. Number of Processed Sets Repeat

Setting

........................................................................2-36

5-4. Panel Brightness Setting.....................................2-37

5-5. Auto Backlight O Setting .................................2-38

5-6. Buzzer Setting .........................................................2-39

5-7. Count Display Setting ..........................................2-39

Chapter 3 Advanced Operation

1. Manual Paper Feed ................................. 3-1

1-1. Using the Downstream Unit ...............................3-1

1-2. Using the Set Collating Mode.............................3-2

Chapter 4 Daily Cleaning

1. Cleaning Parts ......................................... 4-1

1-1. Suction Belt ................................................................4-1

1-2 Conveyance Belt ...................................................... 4-1

1-3. Conveyance Belt of LUL-HM ................................4-2

1-4. Double-feed Sensor ...............................................4-2

Chapter 5 Troubleshooting Guide

1. Error Messages Is Displayed .................. 5-1

1-1. Error Messages..........................................................5-1

1-2. Remove the Paper from the Paper

Receiving Table .........................................................5-8

1-3. Paper jams at the Paper Ejection Outlet (Right

Side Ejection) ........................................................................5-8

1-4. Paper jams at Paper Feed Inlet ........................... 5-9

1-5. Paper jams at Paper Path (vertical

conveyance unit) ...................................................5-10

1-6. Paper jams at Paper Path (horizontal

conveyance unit) ...................................................5-10

1-7. Paper jams In LUL-HM ..........................................5-10

1-8. Double-feed or Miss Feed Occurs ...................5-11

1-9. Emergency Stop Switch Was Pressed ............5-12

1-10. Vertical Conveyance Board Was Opened .....5-13

1-11. Conveyance Board of LUL-HM Was

Opened ......................................................................5-14

1-12. Machine Auto Backlight Is O ..........................5-14

2. Troubleshooting ...................................5-15

Appendix

1. Speciﬁcations ..........................................A-1

1-1

Chapter 1 Prior to Use

1. Features of This Machine

Two DSC-10/20s can be used together.

When using two DSC-10/20s, the one on the left side as seen from the control panel is called Tower A and

the one on the right side is called Tower B.

A

Control Panel

B

Paper is fed by air belt suction and processed at high speed.

The following two paper processing modes are available.

[Block Mode]

Paper can be loaded while the machine is being operated to reduce operation time.

[Program Mode]

The collation method can be selected from four types; all bin mode, alternate mode, interleaf 1, inter-

leaf 2.

1-2

Chapter 1 Prior to Use

2. Names and Functions of Parts

[10]

[11]

[9]

[7]

[8]

[1]

[2]

[3]

[4]

[5]

[4]

[6]

No. Name Function

[1] Control Panel Consists of the touch panel, keys and lamps.

Used for operating or setting the machine.

[2] Emergency Stop Switch Press this switch to stop operations in emergency.

[3] Paper Feed Bin Base Supports the paper feed table

[4] Connecting Plate Used for connecting and securing two towers together.

[5] Main Power Switch When pressed, the power turns ON and the machine sets into the standby

state.

[6] Power Switch Turns ON/OFF the power of each tower.

When connecting two towers, the power of both towers can be turned ON/

OFF using the switch of tower A.

[7] Reject Tray When feed error occurs, faulty sets are ejected to this tray.

[8] Lifting Unit Transports collated paper to the downstream unit.

[9] Hand Marry Set paper here when feeding paper manually.

Enables manual feed of sets consisting of up to 10 sheets of paper at a time.

[10] Vertical Conveyance Board Conveys the fed paper.

[11] Sub Guide Presses the edge of the paper being conveyed to prevent the paper from ris-

ing.

[7] to [9] are collectively called LUL-HM. These are optional products.

1-3

Chapter 1 Prior to Use

[1]

[9]

[3] [2]

[2]

[4] [8][10][11]

[5] [7]

[6]

No. Name Function

[1] Separating Air Adjustment Adjusts the separating air by changing the position of the shutter.

[2] Paper Guide Presses the edge of the paper to hold the paper in place.

[3] Paper Feed Table Used for loading paper to be collated.

[4] Separating Air Duct Blows out the air for separating paper loaded to the paper feed bin.

[5] Suction Belt Sucks and conveys the paper.

[6] Stack Height Sensor Determines the height of the paper oated by the separating air.

[7] Stack Height Sensor Adjust-

ment

Adjusts the position of the stack height sensor.

[8] Shutter Adjusts the amount of separating air blown out.

[9] Suction Box Shutter Bar Adjusts the range of suction.

[10] Separator Prevents double-feeding of the paper.

[11] Separator Adjusting Knob For adjusting the position of the separator.

In this manual, the function required for feeding paper is generally called paper feed bin.

1-4

Chapter 1 Prior to Use

[3]

[4]

[5]

[6]

[7]

[9]

[10]

[8]

[2]

[1]

[9]

No. Name Function

[1] Paper Receiving Stopper3 Prevents collated paper from falling apart during the sorting process.

[2] Paper Receiving Stopper2 Receives the leading edge of ejected collated paper.

[3] Paper Receiving Stopper1 Holds paper receiving stoppers 2 and 3.

[4] Auxiliary Stopper Depending on the paper size used, attach one of these to paper receiving

stopper 1 or side guide F to help align paper.

[5] Knob Fix the auxiliary stopper to side guide F.

[6] Side Guide F Aligns the sides of collated paper.

[7] Back Jogger Aligns the trailing edge of ejected collated paper.

[8] Side Gide B Use this as a guide for aligning ejected collated paper.

[9] Jump Table Prevents ejected collated paper from falling apart.

[10] Auxiliary Jump Table Supports the jump table from the bottom. Settings dier according to the

type of paper and number of sheets used.

[1] to [8] are collectively called the ejection stacker. These are optional.

1-5

Chapter 1 Prior to Use

3. Accessories

[1] [2]

No. Name Qty

[1] Paper Guide 30

[2] Movable Paper Guide 3

4. Optional Parts

[1]

[2]

[3]

[4]

[5]

No. Name Qty

[1] Paper Receiving Stopper3 1

[2] Paper Receiving Stopper1 1

[3] Back Jogger 1

[4] Auxiliary Stopper 1

[5] Paper Receiving Stopper2 1

1-6

Chapter 1 Prior to Use

5. Names and Functions of Control Panel

5-1. Control Panel

[1]

[2]

[3]

[5]

[4]

[6]

No. Name Function

[1] Touch Panel Displays information on the machine's state or setting.

Touching the panel changes the displayed information.

[2] Start Key Touching this key for about one second in the stop state starts operations.

When pressed during processing, the machine enters the waiting mode (*).

[3] Stop Key Press this key to stop collating.

Touching the eject key while touching this key turns the paper conveyance motor

in the reverse direction.

Use this function to remove paper jammed in the paper feed unit.

[4] Indication Lamp Indicates states of the machine by lighting or blinking.

Lit in green: Power is ON

Blinking in green: Waiting mode

Lit in orange: The touch panel backlight is OFF(*2)

[5] Eject Key The paper conveyance motor drives while this key is pressed.

Use this key to reject paper which has stopped in the middle of the conveyance

path.

[6] Preset Key Touching this key for about one second collates only one set, and memorizes the

paper feed bin used and paper thickness in the machine.

(*) Refer to "Chapter 2 4. Waiting Mode" for details on the waiting mode.

(

P.2-34)

(*2) Refer to "Chapter 2 5-5. Auto Backlight O Setting" for details on the backlight mode.

(

P.2-38)

1-7

Chapter 1 Prior to Use

5-2. Touch Panel

MAIN Menu

[1]

[2] [3]

[4]

[10]

[5]

[6]

[7]

[8]

[14]

[15]

[19]

[16][17][18]

[9]

[13]

[12]

[11]

<No. of rejects display area>

No. Name Function

[1] Main Tab Displays the main menu.

[2] MODE Tab Displays the mode screen.

When two DSC-10/20s are connected (one is called tower A and the other tower

B in this manual), this mode screen will only be displayed on tower A.

[3] SETTINGS Tab Displays the Setup screen.

[4] OPTIONS Tab Displays the Optional Settings screen.

Displayed when LUL-HM or the ejection stacker is connected.

When two DSC-10/20s are connected (one is called tower A and the other tower

B in this manual), this mode screen will only be displayed on tower A.

[5] Processing Speed Display Displays the processing speed in number of sets/time.

If “0” is displayed while the touch panel backlight is o, it means that presetting

is required.

[6] Processing Speed-Up Key Increases the processing speed.

[7] Processing Speed-Down Key Decreases the processing speed.

[8] No. of Sets Entered Display

Area

Displays the value entered with the no. of sets entry key.

[9] No. of Processing Sets Displays the number of sets already processed (counted up) or the number of

sets left to be processed (counted down) from the number of sets entered.

[10] Program Mode This displays the currently selected program mode.

[11] Preset Data Bins that have been preset and are loaded with paper are displayed in orange.

[12] Tower Information Displays the connected states of the towers (A and B), paper ejection direction,

and processing block information.

When the block mode is set to 1/2 or 1/4, touch to change the block starting

operations rst.

[13] Overlap Amount Displays the paper overlap amount of the collated sets.

[14] No. of Sets Entry Key Switches to the No. of processing sets entry menu.

When two DSC-10/20s are connected (one will be called tower A and the other

tower B in this manual), this mode screen will only be displayed on tower A.

1-8

Chapter 1 Prior to Use

[15] No. of Sets Display Switching

Key

Touching this key switches the display between the number of sets, number of

rejects, and total count.

When two DSC-10/20s are connected (one will be called tower A and the other

tower B in this manual), this mode screen will only be displayed on tower A.

[16] Raise All Paper Feed Bin Key Raises all paper feed bins. Touching this key halfway through the operation

stops the bins from rising.

[17] Lower All Paper Feed Bin Key Lowers all paper feed bins. Touching this key halfway through the operation

stops the bins from descending.

[18] Air Adjustment Key Displays the air adjustment screen.

[19] Clear Key Clears the number of rejects(*1)or total number of sets(*2).

(*1) Shows the total number of sets ejected out onto the reject tray. Nothing is shown when LUL-HM is con-

nected. Nothing is displayed here when LUL-HM is not connected.

(*2) Shows the total number of sets processed.

ERROR Screen

[1] [2]

[5]

[3]

[4]

No. Name Function

[1] Error Code This displays the error code. (For service engineers)

[2] Error Details Error details are displayed here.

[3] Location of Error (Tower) An error icon is displayed at the location of the error.

[4] Location of Error (Right Paper Ejec-

tion)

An error icon is displayed at the location of the error.

Nothing is displayed here when the bridge and ejection stacker are not

connected.

[5] Location of Error (Left Paper Ejection) An error icon is displayed at the location of the error.

Nothing is displayed here when LUL-HM is not connected.

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