Duplo DC-10 mini User manual

Brand: Duplo

Model: DC-10 mini

Type: User manual

DC-10 mini

Instruction Manual

Please let our service people install the machine.

DUPLO CORPORATION

Safety Symbols

Various safety symbols are shown in this instruction manual and labeled on the unit to guide you in using

your unit correctly, and to prevent injuries to you and those around you, and other damages.

These symbols have the following meanings.

Indicates death or serious injuries will result if this precaution is not followed

and consequently, the unit is incorrectly handled.

Indicates injuries and damages to objects will result if this precautions is not

followed and consequently, the unit is incorrectly handled.

The % symbols warn of possible danger.

The specific danger is shown inside the %.

(In this example, the symbol warns of possible electric hazard.)

The symbols show prohibited acts.

The specific prohibited act is shown inside the .

(In this example, the symbol indicates disassembly is prohibited.)

The ¶ symbols show instructions.

The specific instruction is shown in the ¶.

(In this example, the symbol instructs that the plug be disconnected.)

Beware of Electric Hazard

Safety Symbols

SAFETY PRECAUTIONS

Thank you for purchasing a DC-10 mini Duplo Collator.

This instruction manual describes the functions of the DC-10Bmini,

how to operate it, and safety precautions in use.

Before using your unit, read this instruction manual carefully in order

to use your unit correctly and get the best out of it.

After reading the manual, keep it safely for future reference when you

have questions regarding your unit or when your unit malfunctions.

Disconnect Plug

Disassembly Prohibited

WARNING

CAUTION

Table of Contents

1. WARNINGS ....................................5

2. PRECAUTIONS.............................. 8

2-1. Precautions in Installation........................8

2-2. Component Parts.....................................9

2-3. Attaching the Parts ................................10

3. NAMES OF EACH PART ..................12

4 NAMES AND FUNCTIONS OF

CONTROL PANEL PARTS ...............13

5. PRECAUTIONS BEFORE USE.........16

5-1. Stacking the Paper ................................16

5-2. Stacking According to Paper Size .........17

5-3. Stacking Paper for the SINGLE Mode ...17

5-4. Stacking Paper for

the CONTINUOUS Mode.......................18

5-5. Stacking Paper for

the INTERLEAVING Mode ....................18

6. OPERATING PROCEDURES ........... 19

6-1. Procedures for Using the Unit................19

6-2. PRESET Key .........................................26

6-3. SORT Mode and NORMAL Mode .........27

6-4. SINGLE, CONTINUOUS,

and INTERLEAVING Modes..................28

6-5. Dip Switches ..........................................30

7. WHAT TO DO WHEN ........................31

7-1. When the PAPER FEED TABLE ERROR

Lamp Lights Up in Green.......................31

7-2. When the PAPER FEED TABLE ERROR

Lamp Blinks in Green ............................31

7-3. When the PAPER FEED TABLE ERROR

Lamp Lights Up in Red ..........................31

7-4. When the PAPER FEED TABLE ERROR

Lamp Blinks in Red................................32

7-5. When the PAPER FEED TABLE ERROR

Lamp Blinks Quickly in Red ...................32

7-6. When the CARRIER COVER OPEN

Lamp Lights Up......................................33

7-7. When the PAPER FULL

Lamp Lights Up......................................33

7-8. When the PERIPHERALS

Lamp Lights Up......................................33

7-9. When the PERIPHERALS

Lamp Blinks ...........................................33

7-10. When the Paper Jams ...........................34

8. TROUBLESHOOTING GUIDE ..........35

8-1. When the Unit does not Start Even When

the START/STOP Key is Pressed .........35

8-2. When the PAPER JAM ERROR Lamp

Lights Up Although the Paper is Being

Fed Properly ..........................................35

8-3. When No-Feeding Occurs Frequently ...35

8-4. When Multi-Feeding Occurs

Frequently..............................................35

8-5. When “E-1” is Displayed on

the NO. OF SETS Window ....................36

8-6. When “E-2” is Displayed on the

NO. OF SETS Window ..........................36

8-7. When “E-5” is Displayed on the

NO. OF SETS Window ..........................36

9. DAILY CLEANING AND REPLACING

EXPENDABLE PARTS ..................... 37

10.SPECIFICATIONS............................. 38

• Do not use the unit in voltages other than those specified as this may cause fire and

electric hazards.

• Variable power range : AC-230V

• Variable frequency : 50 Hz

• Do not drop metallic objects, inflammable objects, and liquids such as water inside

the unit. Should such objects and liquids accidentally drop inside the unit, turn off

the power switch, disconnect the power plug, and remove the object or liquid. If the

object or liquid cannot be removed, contact your dealer promptly. Using your unit in

this state may cause malfunction, fire hazards, injuries, and electric hazards.

• Do not remodel the unit as it may cause fire and electric hazards, and injuries.

If the unit grows hot, emits smoke, abnormal smell, or abnormal sounds, etc., turn

off the power switch immediately, disconnect the power plug, and contact your

dealer promptly. Using the unit in this state may cause fire and electric hazards.

• Do not remove the covers and rear panels of this unit using tools as high voltage

parts inside may cause electric hazards.

• Do not insert your fingers or hands between the paper receiving plate and left and

right joggers while the unit is operating, or they may get caught and injured.

Disconnect Plug

1. WARNINGS

• While the unit is operating, do not touch rotating parts of the unit, nor put objects

inside as it may cause injuries.

Do Not Touch

Disassembly Prohibited

Disconnect Plug

Voltage Other

• If the power supply plug or power cord becomes abnormally hot, turn off the power

switch immediately, and disconnect the power supply plug from the outlet.

Using the unit in this state may cause fire and electric hazards.

Contact your dealer promptly.

Disconnect Plug

+ 6%

–10%

• Do not scratch, damage, nor remodel the power cord.

Do not place heavy objects on it, pull it, nor bend it strongly, as the power cord may

become damaged, and fire and electric hazards may result.

If the power cord is frayed, scratched, or damaged, turn off the power switch

immediately, disconnect the power supply plug from the outlet, and contact your

dealer promptly.

Prohibited

• Do not place the unit and power cord near heaters and vents of air-conditioners, as

the cover of the unit and power cord may melt, and cause fire and electric hazards.

• Do not touch the power plug with wet hands as this may cause electric hazards.

• Do not place the power cord where it may be walked over, as this may damage the

power cord, and cause fire and electric hazards.

Prohibited

• Insert the power supply plug in the outlet properly, or fire and electric hazards may

result.

• Do not pull the power cord when disconnecting the power supply plug from the

outlet, or the power cord may be scratched, and fire and electric hazards may result.

Prohibited

1. WARNINGS

• Do not bind the power cord even if it is too long, as heat discharge may become

poor and cause fire hazards.

• Wipe away dusts collected on the power supply plug blades and the face of these

blades with a dry cloth.

If the dusts are not removed, they may cause fire hazards.

Prohibited

Wipe Plug

• Disconnect the power supply plug from the outlet if not using the unit for some

time, as unexpected malfunctions may cause power leakage and fire hazards.

Disconnect Plug

• When cleaning the unit, turn off the power switch and disconnect the power supply

plug from the outlet to prevent the unit from operating accidentally and causing

injuries.

1. WARNINGS

2-1. Precautions in Installation

Disconnect Plug

Prohibited

• Avoid installing the unit in dusty places as this may cause malfunction.

Avoid humid and dusty places as this may cause the unit to rust, to malfunction,

and cause electric and fire hazards.

• Install the unit on a strong ground which can bear the weight of the unit, or the unit

may fall and cause injuries.

The weight of the unit is 66 Kg (Including accessory parts).

• Avoid installing the unit in places where it may be exposed to water, and where

power leakage occurs easily.

Use the unit only in the specified environment.

Prohibited

• Do not use the product in environments other than those specified.

The unit may rust and malfunction, and power leakage, fire and electric hazards

may occur.

• Temperature : 10° to 35°C,

temperature change rate : Below 10°C/h

• Humidity : 20 to 85%RH,

temperature change rate : Below 20%RH/h

• Install the unit on a horizontal, wide, and stable ground, or the unit may turn over

and cause injuries.

The size of the unit in use is

790 (Width) x 500 (Depth) x 970 (Height) mm.

• Do not place the unit in direct sunlight, or it may not operate properly.

2. PRECAUTIONS

• Do not oil nor grease parts of the unit when large amounts of paper bits are

produced, to maintain the performance of the unit.

If the unit is oiled or greased, its performance will drop.

If the unit shows abnormal symptoms, contact your dealer.

• When cleaning the unit, turn off the power switch and disconnect the power supply

plug from the outlet to prevent the unit from operating accidentally and causing

injuries.

Prohibited

2-2. COMPONENT PARTS

2. INSTALLING THE UNIT

Fig. No.

Quantity

Name

Power cord

Stabilizer

Instruction manual

Support

Screw (MSKW6x10)

Check that you have the following partsand attach them to the unit.

Fig. No.

Name

Jogger unit

Paper receiving table

Auxiliary paper feed table

Guide for feeding A5 paper

horizontally

NOTE

The added parts (marked with

) are necessary for the installation of DC-10 mini on the exclusive cabinet.

Quantity

2. INSTALLING THE UNIT

1 Attach the jogger unit .

Remove the two ornamental screws attached to the

unit and attach the jogger unit .

Jogger unit ................................. 1

• Screw on the stopper screws lightly and push

down the left and right edges of the jogger unit

equally so that it does not tilt as shown in the

figure. Then tighten the stopper screws firmly.

2 Attach the paper receiving table .

Adjust the left jogger to the B4 mark and move the

right jogger to the right completely.

Remove the two stopper screws attached to the

unit.

Push the back jogger of the paper receiving table

in the direction of the arrow so that the paper

receiving table runs onto the jogger unit.

Note

If the back jogger moves to and fro when you move the

paper receiving table to the left and right with your

hand, it indicates that the table has been attached

properly.

Paper receiving plate ................. 1

Screw on the stopper screws lightly and push

down the left and right edges of the paper

receiving plate equally so that it does not tilt as

shown in the figure. Then tighten the stopper

screws firmly.

2-3. ATTACHING THE PARTS

Paper receiving table

Back jogger

Set screw

Jogger (right)

Paper receving table

Jogger (left)

Jogger unit

Reinforcement Plate (lower)

Jogger unit

Ornamental

screws

3 Attach the auxiliary paper feed table

Insert the hook of the auxiliary paper receiving table

into the pillar of the unit.

Auxiliary paper feed table ......... 10

4 Connect the power supply cord to the

connector of the unit.

Power cord ................................ 2

5 For details of using the guide for

feeding A5 paper horizontally, refer to

step 9 on page 18.

6 In case the processor is not

connected independently, use this

stabilizer by all means to prevent the

machine from falling down.

• Screw up the reinforcement plate and the

stabilizer together as shown in the figure.

2. INSTALLING THE UNIT

Stabilizer

Tower A

Reinforcement

plate

Screw

Guide for

feeding horizontally

Power cord

Auxiliary paper feed table

3. NAMES OF EACH PART

Control panel

Movable guide

Paper feed table

Fixed guide

Auxiliary paper

feed table

Jogger (right)

Paper receiving stopper

Paper receiving table

Power switch

Jogger (left)

Paper feed pressure adjusting knob

(One for each plate)

Carrier cover

Paper separator pressure adjusting

knob

Downstream processing

device (DC24V) connector

Connector for connecting the paper

ejection unit and downstream

processing device

Fuse

Power cord

Connector for connecting the carrier

bridge

4. NAMES AND FUNCTIONS OF CONTROL

PANEL PARTS

No.

Name

NO. OF SETS

window

“+” Key

“–” Key

PAPER

FEED

TABLE

ERROR

lamp

CARRIER COVER

OPEN lamp

TOWER B ERROR lamp

(For linked towers)

Dip Switches

PERIPHERALS

lamp

PERIPHERALS IN

USE lamp

PERIPHERALS key

FAST lamp

SLOW lamp

SPEED key

PRESET key

4. NAMES AND FUNCTIONS OF CONTROL PANEL PARTS

Lights up

in green

Blinks in

green

Lights up

in red

Blinks in

red

Blinks quickly

in red

Function

• Displays the number of sets to be collated into or the number of sets yet to be

collated into.

• When the INTERLEAVING mode is set, it will display where the interleaf is to be

inserted (after how many sets).

• When the alert for the paper feed table is displayed, it will display the number of

sets that need to be checked.

Increases the displayed number by 1 each time it is pressed.

Decreases the displayed number by 1 each time it is pressed.

Indicates the paper feed table has run out of paper.

Indicates that no paper has been fed.

Indicates that the paper has jammed.

Indicates that several sheets of paper have been fed together (multi-feeding).

Indicates that multi-feeding cannot be detected for the paper used.(excessivly thick

paper or paper with large black area.)

Lights up when the door is open, the bridge cover is open when towers are connected,

or when these covers are not closed properly.

Lights up when an error has occurred in Tower B.

Use to stop the functions of the paper jam sensor, multi-feed sensor, etc., when they

are defective.

Lights up when an error has occurred in the downstream processing device, carrier

bridge (for linked towers) or paper ejection unit (for linked towers).

Blinks when the paper has jammed at the gate of each unit.

Lights up when a downstream processing devices is connected and used.

Use to select ''Use" or ''Don't Use" when downstream processing devices is connected.

Lights up when the collating speed is fast.

Lights up when the collating speed is slow.

Use to select ''FAST" or ''SLOW" collating speed.

• Be sure to press this key before starting operations.

• Paper will be fed from the paper feed table for only one set, and the tables used and

thickness and length of the paper will be recorded.

No. Function

Use to set the number of digits to be input for the number of sets required.

Each time this key is pressed, the number of digits will change.

• Press this key to return the counter to 0.

• Press this key to set the number displayed to 0.

* Press this key continuously until the counter becomes 0.

Press this key when the paper has jammed. The paper will be ejected.

* The unit will stop automatically after four seconds, even if this key is pressed

continuously.

Lights up when an error has occurred in Tower A.

Lights up when the paper receiving table is full (with the collated paper).

Lights up when the SORT mode is set (mode that sorts the collated sets).

Lights up when the NORMAL mode is set (mode that does not sort the collated sets).

Use to select the SORT or NORMAL mode. Each time it is pressed, either one will be

set.

In this mode, all paper on the paper feed table will be fed. Normally, this mode will be

set when the power switch is turned on in the INTERLEAVING mode.

This mode will be set when the power is turned on in the normal COLLATING mode.

Use this mode when dividing paper of the same page into two consecutive (upper and

lower) tables (tables 1 and 2, tables 3 and 4, tables 5 and 6, tables 7 and 8, or tables 9

and 10) and collating them. The paper of either one table of the pair will be fed.

Normally, the paper on the upper table will be fed, and when all paper have been fed,

it will be switched automatically to the lower table.

Lights up when the INTERLEAVING mode is set.

In this mode, the interleaf will be repeatedly inserted after the number of sets

specified. These interleaves are to be placed on the table below the last table stacked

with paper.

When this key is pressed, the mode will change in the order of

SINGLE n CONTINUOUS n SINGLE.

When pressed for more than 0.5 seconds, the INTERLEAVING mode will be set.

When pressed for a further 0.5 seconds, the NORMAL mode will be set again.

Lights up when the unit is operating.

Use to start or stop the unit.

Name

123 key

CLEAR key

PAPER

EJECTION key

TOWER A

ERROR lamp

(For linked towers)

PAPER FULL lamp

SORT MODE

lamp

NORMAL MODE

lamp

PAPER

RECEIVING key

SINGLE MODE

lamp

CONTINUOUS

MODE lamp

INTERLEAVING

MODE lamp

COLLATION

MODE key

START lamp

START/STOP key

4. NAMES AND FUNCTIONS OF CONTROL PANEL PARTS

5. PRECAUTIONS BEFORE USE

5-1. STACKING THE PAPER

Loosen the paper sufficiently and

stack it on the paper feed table.

• Insert the paper along the fixed guides until it

touches the guide of the paper feed gate lightly.

• Flatten folded or curled paper before using them.

Stack the paper neatly on the paper

feed table.

• Insert the paper along the fixed guides until it

touches the guide at the paper feed gate lightly.

• If the paper is not stacked neatly and used, the

paper will not be fed or paper will be multi-fed.

Check that the ink on the paper has

completely dried.

• Use the paper after its ink has dried completely.

• If not, not only will the unit become dirty, but

other problems (such as no-feeding) will occur.

5-2. STACKING ACCORDING TO

5-2. STACKING ACCORDING TO PAPER SIZE

5. PRECAUTIONS BEFORE USE

5-3. STACKING PAPER FOR THE NORMAL MODE

Take note that the way to stack the paper differs according to the size of the paper.

For A3SR, A3, LD, A4, LT, and B5 paper:

• Place the paper vertically as shown in the figure.

For A5 paper:

• Place the paper horizontally as shown in the

figure.

There are two ways of stacking paper

on the paper feed table in this mode.

When the paper is placed with its printed face up:

• Place the paper on the tables, starting from the top

table, in the order of its pages.

• The paper will be ejected onto the paper receiving

table with its printed face down.

When the paper is placed with its printed face

down:

• Place the paper on the tables, starting from the

bottom table, in the order of its pages.

Use the method that makes it easier for you to

carry out operations.

When using downstream processing devices,

refer to the instruction manual provided for

them.

5. PRECAUTIONS BEFORE USE

5-4. STACKING PAPER FOR THE ALTERNATIVE MODE

• Divide paper of the same page into two piles and

stack them on odd and even paper feed tables

(tables 1 and 2, table 3 and 4, tables 5 and 6, tables

7 and 8, tables 9 and 10).

• The paper will be fed from either table of each pair

(from the odd or even table).

Normally, the paper will be fed from the odd

table, and when it runs out of paper, paper will be

fed from the even table.

• The process hereafter is the same as in ''5-3.

Stacking Paper for the NORMAL Mode" on page

17.

When the paper is placed with its printed face up.

When the paper is placed with its printed face down.

Note

When using peripherals, decide whether to place the

paper with its printed face up or down according to the

specifications of these devices.

• Stack the interleaves on the last table used.

For example, if the first seven tables from the top

are to be used, stack these interleaves on the

seventh table. (See figure on the right.)

• The process hereafter is the same as in ''5-3.

Stacking Paper for the NORMAL Mode" on page

17.

5-5. STACKING PAPER FOR THE INTERLEAVING MODE

Printed face up.

Printed face down.

6. OPERATING PROCEDURES

Preset

<Operations when initial

settings have been changed>

Select the collating speed

Preset

Set the mode (NORMAL,

ALTERNATIVE, or

INTERLEAVING)

Start

Select the add or subtract

function

Start

Select the OFFSET/

STRAIGHT mode

Adjust the paper

receiving stopper

Adjust the jogger

Turn on the power Turn on the power

Adjust the paper feed pressure

Adjust the paper separator

pressure

Adjust the paper feed pressure

Adjust the paper separator

pressure

Stack the paper

• Adjust the paper

receiving stopper

• Adjust the jogger

6-1. PROCEDURES FOR USING THE UNIT

Turn off/on the

peripherals

Order

2 ----------------------------------------

3 ----------------------------------------

4 ----------------------------------------

5 ----------------------------------------

6 ------------------------ Initial

Settings

7 -- Peripherals “OFF”

8 -- OFFSET/

STRAIGHT

Mode ------------ “OFFSET”

9 ----------------------------------------

10 --------------------------------------

11 Collating

Speed ---------- “Slow”

12 --------------------------------------

13 NORMAL, ALTERNATIVE,

INTERLEAVING Modes

--------------------- “NORMAL

Mode”

14 Add/ Subtract

Function ------- “Add”

15 --------------------------------------

6. OPERATING PROCEDURES

1 Insert the power cord into the

electrical outlet.

2 Turn on the power switch.

• When pushed to “I”, the power will be supplied.

• When pushed to “O”, the power will be cut off.

3 Set the paper feed pressure adjusting

knob as follows.

• When using paper smaller than A3, turn the knob

to the left (normal).

• When using paper bigger than A3, turn the knob to

the right (strong).

4 Set the separator pressure adjusting

lever to the center (normal).

• When the lever is moved to the right, the pressure

will be ''strong". When moved to the left, the

pressure will be ''weak".

5 Stack paper on the paper feed table.

• Insert the paper along the fixed guides until it

touches the guide of the paper feed gate lightly.

Paper can be stacked up to 28 mm at one time.

Be careful not to stack more than this.

Paper is stacked differently for each mode-

SINGLE, CONTINUOUS, or INTERLEAVING.

Power switch

Paper feed pressure knob

Paper separator pressure adjusting

lever

Movable guides

Fixed guides

Paper

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Duplo DC-10 mini User manual

Duplo DC-10 mini User manual

Duplo DC-10 mini User manual

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