Toro CM-958H-P Concrete Mixer User manual

FormNo.3429-708RevA

CM-658H-S,CM-958H-S,

CM-958H-SED,CM-958H-PED,

andCM-958H-PConcreteMixers

ModelNo.68004—SerialNo.404320000andUp

ModelNo.68006—SerialNo.404320000andUp

ModelNo.68007—SerialNo.404320000andUp

ModelNo.68008—SerialNo.404320000andUp

ModelNo.68009—SerialNo.404320000andUp

ModelNo.68009HD—SerialNo.404320000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3429-708*A

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Becauseinsomeareastherearelocal,state,or

federalregulationsrequiringthatasparkarresterbe

usedontheengineofthismachine,asparkarrester

isavailableasanoption.Ifyourequireaspark

arrester,contactyourAuthorizedT oroServiceDealer.

GenuineT orosparkarrestersareapprovedbythe

USDAForestryService.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

TheDOTtireinformationislocatedonthesideof

eachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings;refertoInspectingtheTires(page

37)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisdesignedtomixconcrete,plaster,

reproongmaterial,grout,andothersmall-grained

concreteproducts.Youcantowthemachinebehinda

vehicleequippedwithahitchappropriateforthetype

oftowpoleyourmachinehas(ball,pintle,orpinhitch).

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

andFigure2identifythelocationofthemodeland

serialnumbersontheproduct.Writethenumbersin

thespaceprovided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g241810

Figure1

Side-DumpModels

1.Modelandserialnumberlocation

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g241813

Figure2

End-DumpModels

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure3),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure3

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

Setup......................................................................10

1InstallingtheT owPole...................................10

2InstallingtheT ongue......................................10

3InstallingtheSafetyChain...............................11

ProductOverview...................................................13

Controls...........................................................14

EngineControls............................................14

Specications..................................................15

Operation................................................................16

ThinkSafetyFirst..............................................16

TowingtheMachine..........................................16

PreparingtoUsetheMachine...........................22

LoweringtheStabilizerLegs.............................22

OpeningtheCowl.............................................23

ClosingtheCowl...............................................23

AddingFuel......................................................23

PerformingDailyMaintenance..........................25

StartingtheEngine...........................................25

ShuttingOfftheEngine.....................................26

MixingtheMaterial...........................................26

DumpingtheMaterial........................................27

CleaningtheDrum............................................28

Maintenance...........................................................29

RecommendedMaintenanceSchedule(s)...........29

Pre-MaintenanceProcedures..............................29

PreparingtheMachineforMaintenance............29

DisconnectingtheSpark-PlugWire..................30

RemovingtheDividerPlate..............................30

InstallingtheDividerPlate................................30

Lubrication..........................................................31

LubricatingtheMachine....................................31

EngineMaintenance...........................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................32

ServicingtheSparkPlug...................................34

CleaningtheSparkArrester..............................35

FuelSystemMaintenance...................................36

CleaningtheFuel-SedimentCup......................36

DriveSystemMaintenance..................................37

TireAirPressure...............................................37

InspectingtheTires..........................................37

TorquingtheWheelLugNuts............................38

BeltMaintenance................................................38

CheckingtheDrive-BeltTension.......................38

AdjustingtheDrive-beltTension........................39

ReplacingtheDriveBelts..................................39

Cleaning..............................................................40

CleaningtheMachine.......................................40

Storage...................................................................41

Troubleshooting......................................................42

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.T oreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alertsymbol

(Figure3),whichmeans:Caution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always

followallsafetyinstructionstoavoidseriousinjuryor

death.

WARNING

Machiningorhandlingstone,masonry,

concrete,metal,andothermaterialscan

generatedust,mists,andfumescontaining

chemicals,suchassilica,knowntocause

seriousorfatalinjuryorillness,suchas

respiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe

sourcewherepossible.Usewaterfordust

suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupational

andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards

frominhalation,youandanybystanders

shouldweararespiratorapprovedby

OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,

anodorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinan

enclosedarea.

Training

•ReadtheOperator'sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readorunderstandtheinformation,itisthe

owner'sresponsibilitytoexplainthismaterialto

them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto

property.

Towing

Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure

thatthetowingvehicleismechanicallysoundand

ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethattheball

hitchyouareusingisthepropersizeforthehitch

coupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor

thepintlehook.

•Donottowwithoutthesafetypininsertedintothe

topofthereceiver.

•Inspectthehitchandcouplingforwear.Nevertow

themachinewithdamagedordefectivehitches,

couplings,chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicle

andthemachine.

•Checkthetiretreadandsidewallfordamageand

wear.

•Properlyattachthesafetychainstothetowing

vehicle.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifthemachineisequippedwith

thelightkit).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if

equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing

vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skidding,orjackkning.Smooth,gradualstarts

andstopswillimprovetowing.

•Avoidsharpturnstopreventrolling.Towonlywith

avehiclethathasahitchdesignedfortowing.Do

notattachtowedequipmentexceptatthehitch

point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Securethemachinefrommovementbeforeyou

towit.

•Placechockblocksunderneaththetirestoprevent

themfromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipment(PPE)and

appropriateclothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Securelooseclothing,tiebacklonghair,anddo

notwearloosejewelry.

•Operatingtheequipmentsafelyrequiresthefull

attentionoftheoperator.Donotwearradioor

musicheadphoneswhileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyare

ammableandthevaporsareexplosive.Usethe

followingpracticeswhenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththe

enginerunning.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Installthefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththe

tankduringlling.

–Neverllacontainerwhileitisinsideavehicle,

trunk,pickupbed,oranysurfaceotherthan

theground.

–Neverstorethemachineorfuelcontainer

insidewherethereisanopename,suchas

nearawaterheaterorfurnace.

–Ifyouspillfuel,wipeitofftheengineand

equipment.

•Ensurethatthemachineisonalevelsurface

beforeoperatingthemachine.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthewheellugnutsaretightand

torquedproperly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverruntheengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthere

arenopersonsorobstaclesnearorunderthe

machine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended.

Alwaysshutofftheengineandverifythatall

movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse,to

preventitfromrolling.

•Avoidprolongedbreathingofexhaustfumes.

Engineexhaustfumescancausesicknessor

death.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront

post.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Ensurethattheareaisclearofotherpeopleor

petsbeforeoperatingthemachine.Stopthe

machineifanyoneentersthearea.

•Neverplaceyourhandsoranysolidobjectintothe

drumwhenthemachineisinoperation.

•Donottouchpartswhichmaybehotfrom

operation.Allowthemtocoolbeforeattemptingto

maintain,adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor

vibration,shutofftheengineandemptythedrum.

Waitforallmovingpartstocometoacomplete

stopandcool.Vibrationisgenerallyawarningof

trouble.Inspectforcloggingordamage.Clean

andrepairand/orreplacedamagedparts.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Lightningcancausesevereinjuryordeath.Ifyou

seelightningorhearthunderinthearea,donot

operatethemachine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengine.Waitforallmovementto

stopandremovethesparkplugwirebefore

adjusting,cleaning,orrepairing.

–Allowtheenginetocoolbeforeperforming

maintenanceorstoring.

–Disengageallpowerandoperationcontrols

beforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthe

machinewhileitisrunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetohelppreventres.Wipeupany

spilledoilorfuel.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments

withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Stopthemachine,shutofftheengine,andinspect

themachineifaforeignobjectentersthedrumor

causesanotherobstruction.Makeanynecessary

repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Securethemachinefrommovementandchock

thetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclamps

securelytightened.Keepthemachineingood

condition.

•UseonlygenuineT ororeplacementpartsto

ensurethattheoriginalstandardsaremaintained.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal125-4939

125-4939

1.Warning—readthe

Operator’sManual.

4.Toxicgasinhalation

hazard—Donotrunthe

engineinanenclosed

space.

2.Handandarm

entanglementatthe

beltdrive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keepyourhands

awayfrommovingparts;

keepallguardsand

shieldsinplace.

5.Explosionhazard—shut

offtheengineandkeep

awayfromameswhen

refueling.

3.Entanglementhazard

atpaddles—shutoff

theengineandwait

forallmovingpartsto

stopbeforeperforming

maintenance.

decal125-4940

125-4940

1.Warning

3.Engine—shutoff

2.Engine—run

decal125-8175

125-8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

decal133-8062

133-8062

decal125-8216

125-8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan88km/h

(55mph).

decal130-8322

130-8322

1.Onlyusefuelwithan

alcoholcontentbyvolume

under10%.

3.Donotusefuelwithan

alcoholcontentbyvolume

greaterthan10%.

2.ReadtheOperator's

Manualformore

informationonfuel.

decal132-4041

132-4041

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

decal132-4042

132-4042

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Towpolekit(soldseparately)

Installthetowpole(side-dumpmodels

only).

Tongue1

Frontstabilizerleg1

Shortbolt

Longbolt1

Nut

Installthetongue(end-dumpmodels

only).

Safetychain

Connectinglink

Installthesafetychain.

InstallingtheTowPole

Side-DumpModelsOnly

Partsneededforthisprocedure:

Towpolekit(soldseparately)

TowPoleSpecications

Purchasethetowpolekit(includingfasteners)that

meetsyourneedsfromyourAuthorizedService

Dealer.Themachinehasthefollowingtowpole

options:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

(50inches)

50mm(2inch)ball—forged78.7cm(31inches)or127cm

(50inches)

Pintle

78.7cm(31inches)or127cm

(50inches)

InstallingtheTowPole

1.Removetheboltandnutfromthetowpole

(Figure4).

g019804

Figure4

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein

thepolewiththeholeintheframetting(Figure

4).

3.Inserttheboltthroughtheholesinthettingand

thepole(Figure4).

4.Threadthenutontotheboltandtightenthem

untiltheyaretightagainsttheframetting

(Figure4).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha

newGrade5orGrade8locknut.

InstallingtheTongue

End-DumpModelsOnly

Partsneededforthisprocedure:

1Tongue

1Frontstabilizerleg

Shortbolt

1Longbolt

Nut

Procedure

1.Lowertherearstabilizerlegs;refertoLowering

theStabilizerLegs(page22).

2.Placejackstandsunderthefrontframerail

topreventthemachinefromtippingforward

(Figure5).

WARNING

Mechanicalorhydraulicjacksmayfailto

supportthemachineandcauseserious

injury.

Usejackstandswhensupportingthe

machine.

g021091

Figure5

1.Supportpoints

3.Removethe2nutsandboltsthatsecurethe

frontstabilizerlegtotheframe(Figure6)and

removethefrontstabilizerleg.

g021092

Figure6

1.Frontstabilizerleg

4.Installthetongueintotheopeningatthefront

ofthemachineandsecureitwith6nutsand

shortboltstorquedto102N∙m(75ft-lb);refer

toFigure7.

g021093

Figure7

1.Clevispin

4.Nut

2.Longbolt5.Tongue

3.Shortbolt

6.Frontstabilizerleg

5.Alignthetoprearholeinthefrontstabilizerleg

totheholepastthehandleinthefrontofthe

tongue(Figure7).

6.Installthelongboltthroughtheholesandsecure

itwithanuttorquedto102N∙m(75ft-lb);refer

toFigure7.

Note:Thestabilizerlegpivotsrearwardonthe

bolt.Ifyouinstalltheboltintothewronghole,

thestabilizerlegwillnotworkproperly.

7.Inserttheclevispintolockthefrontstabilizerleg

inposition(Figure7).

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain

Connectinglink

Procedure

Formahookontheendofabendablepieceofrodor

stiffwire(notincluded)andinstallthesafetychainand

connectinglinksasshowninFigure8or.Figure9

g035100

Figure8

Side-DumpModels

g035474

Figure9

End-DumpModels

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

ProductOverview

g019730

Figure10

Side-DumpModels

1.Enginecowl5.Towpole

2.Engineswitch

6.Safety-chainkeyholes

3.Drum7.Drum-tiltbrake

4.Handwheel8.Rubberlatch

g019914

Figure11

End-DumpModels

1.Tongue-mountedtow

coupler

7.Handwheel

2.Safety-chainkeyholes

8.Drum-tiltbrake

3.Rubberlatch9.Frontstabilizerleg

4.Engineswitch10.Rearwardpinhole

5.Enginecowl

11.Clevispin

6.Drum12.Rearstabilizerlegs

Controls

Becomefamiliarwithallofthecontrolsbeforeyou

starttheengineandoperatethemachine.

EngineSwitch

WhentheengineswitchonthecowlisintheRUN

position,itallowstheenginetorun.Movingtheengine

switchtotheSTOPpositionshutsofftheengine.

EngineControls

g019744

Figure12

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

6.Oildipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

FuelValve

Thefuelvalve(Figure13)islocatedunderneaththe

chokelever.Movetheleverforthefuelvalvetothe

ONpositionbeforeattemptingtostarttheengine.

Whenyouhavenishedmixing,shutofftheengine

andmovethefuel-valvelevertotheOFFposition.

g018792

Figure13

1.Fuelvalve3.Throttlelever

2.Chokelever

ChokeLever

Usethechokelever(Figure13)tostartacoldengine.

Beforepullingtherecoil-starthandle,movethechoke

levertotheCLOSEDposition.Oncetheengineis

running,movethechokelevertotheOPENposition.

Donotusethechokeiftheengineisalreadywarmed

uporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure13)controlsthespeed(rpm)

oftheengine.Itislocatednexttothechokelever.It

setstheenginespeedandthereforecanincreaseand

decreasetherotationspeedofthemixingpaddles.

Forbestperformance,setthiscontroltotheFAST

positionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitchislocatedonthefrontoftheengine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

g021103

Figure14

1.OFFposition2.ONposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

12)quicklytoturntheengineover.Theengine

controlsdescribedabovemustallbesetcorrectlyfor

theenginetostart.

Oil-LevelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit

doesnotallowtheenginetorunintheeventtheoil

levelisbelowthesafeoperatinglimit.

Handwheel

Thehandwheelcontrolsthetiltofthedrum.

Drum-tiltBrake

Thedrum-tiltbrakelocksthedrumintoanupright

positionoradischargingposition.

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

12)quicklytoturntheengineover.Theengine

controlsdescribedabovemustallbesetcorrectlyfor

theenginetostart.

Oil-LevelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit

doesnotallowtheenginetorunintheeventtheoil

levelisbelowthesafeoperatinglimit.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Model6800468006680076800868009

BatchCapacity

0.17m

(6.0ft

)

0.255m

(9.0ft

)

0.255m

(9.0ft

)

0.255m

(9.0ft

)

0.255m

(9.0ft

)

TotalVolume0.255m

(9.0ft

)

0.43m

(15.1ft

)

0.43m

(15.1ft

)

0.43m

(15.1ft

)

0.43m

(15.1ft

)

DrumMaterial

SteelSteelSteel

PolyethylenePolyethylene

Length198cm

(78inches)

213cm

(84inches)

216cm

(85inches)

216cm

(85inches)

213cm

(84inches)

Width117cm

(46inches)

142cm

(56inches)

216cm

(85inches)

216cm

(85inches)

142cm

(56inches)

Height147cm

(58inches)

165cm

(65inches)

180cm

(71inches)

180cm

(71inches)

165cm

(65inches)

Weight313kg

(690lb)

363kg

(800lb)

397kg

(875lb)

397kg

(875lb)

381kg

(837lb)

Operation

Important:Beforeoperating,checkthefueland

oillevels,andremovedebrisfromthemachine.

Ensurethattheareaisclearofpeople.

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsin

thismanual,ontheproductdecals,andothermedia

suppliedwiththeproduct.Knowingthisinformation

couldhelpyouorbystandersavoidinjury.

Knowhowtoquicklyshutdownthemachineinan

emergency.

Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves

withoutdrawstringsorloosecuffs,eyeprotection,and

adustmaskorrespirator.Ameshvisoralonedoes

notprovidesufcienteyeprotection;supplementwith

protectiveglasses.

CAUTION

Thismachineproducessoundlevelsthatcan

causehearinglossthroughextendedperiods

ofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

g242004

Figure15

1.Wearhearingprotection.

TowingtheMachine

Beforetowingthemachine,readalltheinformation

andperformalltheapplicableprocedurestointhis

sectiontoensuresafeandpropertowing.

WARNING

Towingthemachineathighspeedincreases

theriskofahitchmalfunctionandtirefailure.

Higherspeedsalsoincreasethemomentum

ofthemachineandbrakingdistance.Ifthe

machinedetachesfromthetowvehicleathigh

speed,itcouldcausedamagetoproperty,or

injuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing

themachine.Forpoorroadconditionsor

inclementweather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionand

tirefailure.Inaddition,materialcouldbounce

outofthedrumandhitothervehiclesand/or

people.Materialinthedrumincreasesthe

weight,whichaffectsmomentumandbraking

distance.

Donottowthemachinewithmaterialinthe

drum.

•ReviewandunderstandtheSafeOperating

Practices(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

TowVehicleRequirements

Beforeconnectingthemachinetoyourtowvehicle,

ensurethatyourvehicleispreparedasfollows:

•Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine;referto

Specications(page15).

•UseaClass2orlargerreceiver.

•Ensurethatyourtowvehiclehastheappropriate

hitchtotowthemachine;optionsincludea50mm

(2inch)ballhitchorapintlehitch.

•Ifthemachineisequippedwithatrailer-lightkit,

ensurethattheelectricalconnectorofthetow

vehicleiscompatiblewiththeelectricalconnector

ofthemachine.Themachineusesastandard

4-pin,atplug.Ifyourtowvehiclehasadifferent

typeofplug,obtainanadapterfromanautomotive

partsstore.

PreparingtheMachineforTowing

1.Shut-offtheengineandfuelvalve.

2.Emptythedrum.

3.Usingthehandwheel,positionthedrumsothatit

ispointingdowntowardtheground(Figure16).

g019806

Figure16

1.Drumpointingdown3.Towpoleboltedinplace

2.Drum-tiltbrakeengaged

4.Lockthedrumintopositionbypushingdownthe

drum-tilt-brakehandle(Figure17).

g019733

Figure17

Drum-TiltBrake

1.Unlockedposition2.Lockedposition

5.Closetheenginecowlandsecurethecowl

latches(Figure18).

g019741

Figure18

6.Inspectthetires;refertoInspectingtheTires

(page37).

RaisingtheStabilizerLegs

End-DumpModelsOnly

End-dumpmodelshaveafrontstabilizerlegand2

rearstabilizerlegs.

Raisethestabilizerlegsbeforetowingthemachine.

1.Adjustthemachinesothatthereisnoweight

restingontherearstabilizerlegs.

2.Pulltheclevispinoutfrom1oftherearstabilizer

legsandthebracket(Figure19).

g019917

Figure19

3.Slidethestabilizerlegupinthebracketand

alignthepinholeofthebracketwiththelower

holeinthestabilizerleg(Figure19).

4.Pushtheclevispinthroughtheholeinthe

bracketandthestabilizerleg(Figure19).

5.Repeatsteps1through4fortheotherrear

stabilizerleg.

6.Liftupwardonthetonguesothatthereisno

weightrestingonthefrontstabilizerleg.

7.Pulltheclevispinoutfromthefrontstabilizerleg

andthetongue(Figure20).

g019915

Figure20

1.Removetheclevispin.3.Installtheclevispin.

2.Rotatethestabilizerleg

up.

8.Rotatethefrontstabilizerlegupintothetongue

(Figure20).

9.Pushtheclevispinthroughtherearwardholein

thetongueandthefrontstabilizerleg(Figure

20).

HitchingtheMachinetoaTow

Vehicle

Yourmachineisequippedwith1ofthefollowing

hitchtypes;hitchitasdescribedintheappropriate

procedure:

•Stamped-ballcoupler—HitchingaStamped-Ball

Coupler(page18)

•Forged-ballcoupler—HitchingaForged-Ball

Coupler(page19)

•Pintle-hitchcoupler—HitchingaPintle-Hitch

Coupler(page19)

•Pin-hitchcoupler—HitchingaPin-HitchCoupler

(page20)

HitchingaStamped-BallCoupler

1.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthe

couplerwithSAE30motoroil.

3.HitchthemachineasshowninFigure21.

g035113

Figure21

HitchingaForged-BallCoupler

1.Applyremovablethread-lockingcompoundto

thethreadsofthecouplerbolttopreventthe

couplerhandlefromcomingloose.

Important:Applythread-lockingcompound

asneededinthefuture.

2.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

3.HitchthemachineasshowninFigure22.

g035115

Figure22

Note:Useawrenchtokeeptheboltfrom

spinning.

HitchingaPintle-HitchCoupler

g035164

Figure23

HitchingaPin-HitchCoupler

g035116

Figure24

Note:Usea19mm(3/4inch)or22mm(7/8inch)

hitchpin.

ConnectingtheSafetyChainsto

theTowVehicle

1.Pullthesafetychainthroughtheslotsinthe

keyholes,sothatthelengthsoneachsideare

equal.

2.Crossbothlengthsofchainunderthetow

pole(underthetongueforend-dumpmodels).

Forside-dumpmodels,refertoFigure25.For

end-dumpmodels,refertoFigure26.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping

tothegroundifthehitchdoesnotholdthe

connection.

g021177

Figure25

Side-DumpModels

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

g019928

Figure26

End-DumpModels

1.Connectinglinks3.Chaincrossedunder

tongue

2.Keyholes

4.Chain

3.Connecteachlengthofchaintothesafety

chainmountingpointonthetowvehiclewiththe

connectinglinks(Figure27).

Important:Ensurethatthechainhas

enoughslackforturningaroundcorners

whentowingthemachine.

Note:Forside-dumpmodels,stowtheexcess

chaininsidethebottomofthefrontpostby

pushingitintothekeyholesandlatchingthe

appropriatelinksintothekeyholeslots.

Note:Forend-dumpmodels,connectthe

connectinglinkstotheappropriatelinksinthe

safetychain(Figure27).Iftheexcesschain

hangstoolowandtouchestheground,connect

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