Toro MMX-858H-S Mortar Mixer User manual

Brand: Toro

Model: MMX-858H-S Mortar Mixer

Type: User manual

This manual is also suitable for

MMX-658H-S Mortar Mixer

FormNo.3447-541RevA

MMX-658H-SandMMX-858H-S

MortarMixer

ModelNo.60216—SerialNo.322000001andUp

ModelNo.60220—SerialNo.322000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3447-541*

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

TireInformation—TheDOTtireinformationislocated

onthesideofeachtire.Thisinformationgivesload

andspeedratings.Replacementtiresshouldhavethe

sameorbetterratings;refertoSpecications(page

12)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,

reproongmaterial,grout,andothersmall-grained

Portlandcementproducts.Avehicleequippedwithan

appropriatepintleorballhitchcantowthemachine.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including

safetytips,trainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g248834

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................7

1InstallingtheDumpHandle..............................7

2InstallingtheT owPole.....................................7

3InstallingtheSafetyChain...............................8

4AdjustingtheMixingPaddles...........................8

ProductOverview.....................................................9

Controls.............................................................9

EngineControls.............................................11

Specications..................................................12

BeforeOperation.................................................13

BeforeOperationSafety...................................13

TowingtheMachine..........................................14

PreparingtoUsetheMachine...........................17

OpeningandClosingtheCowl..........................17

AddingFuel......................................................17

PerformingDailyMaintenance..........................19

DuringOperation.................................................19

DuringOperationSafety...................................19

StartingtheEngine...........................................20

ShuttingOfftheEngine.....................................20

AdjustingtheAxleWidth...................................21

MixingtheMaterial...........................................22

DumpingtheMaterial........................................23

AfterOperation....................................................23

AfterOperationSafety......................................23

CleaningtheDrum............................................23

Maintenance...........................................................24

MaintenanceSafety..........................................24

RecommendedMaintenanceSchedule(s)...........24

Pre-MaintenanceProcedures..............................25

PreparingtheMachineforMaintenance............25

DisconnectingtheSpark-PlugWire..................25

RemovingtheDividerPlate..............................26

InstallingtheDividerPlate................................26

Lubrication..........................................................27

LubricatingtheBearingsandSeals...................27

GreasingtheWheelBearings...........................28

EngineMaintenance...........................................29

ServicingtheAirCleaner..................................29

ServicingtheEngineOil....................................30

ServicingtheSparkPlug...................................32

CleaningtheSparkArrester..............................33

RemovingandInstallingtheEngine..................34

FuelSystemMaintenance...................................35

CleaningtheFuel-SedimentCup......................35

DrainingtheFuelT ank......................................36

DriveSystemMaintenance..................................36

TireAirPressure...............................................36

InspectingtheTires..........................................36

TorquingtheWheelLugNuts............................37

ServicingtheReductionCase...........................37

BeltMaintenance................................................39

InspectingtheBelts..........................................39

AdjustingtheBeltTension.................................39

ReplacingtheBelts...........................................41

AligningthePulleys..........................................42

PaddleMaintenance............................................43

AdjustingthePaddles.......................................43

Cleaning..............................................................45

CleaningtheMachine.......................................45

Storage...................................................................46

StorageSafety..................................................46

PreparingtheMachineforStorage...................46

Troubleshooting......................................................47

Safety

WARNING

Machiningorhandlingstone,masonry,

concrete,metal,andothermaterialscan

generatedust,mists,andfumescontaining

chemicals,suchassilica,knowntocause

seriousorfatalinjuryorillness,suchas

respiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe

sourcewherepossible.Usewaterfordust

suppressionwheneverpossible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupational

andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards

frominhalation,youandallbystanders

shouldweararespiratorapprovedby

OSHAforthematerialthatyouare

handling.

GeneralSafety

Thisproductiscapableofamputatinghands.Always

followallsafetyinstructionstoavoidseriousinjuryor

death.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal125-4939

125-4939

1.Warning—readthe

Operator’sManual.

4.Toxicgasinhalation

hazard—donotrunthe

engineinanenclosed

space.

2.Handandarm

entanglementatthe

beltdrive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keephandsaway

frommovingparts;keep

allguardsandshieldsin

place.

5.Explosionhazard—shut

offtheengineandkeep

awayfromameswhen

refueling.

3.Entanglementhazard

atpaddles—shutoff

theengineandwait

forallmovingpartsto

stopbeforeperforming

maintenance.

decal125-8175

125-8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

decal125-8216

125-8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan88km/h

(55mph).

decal130-8322

130-8322

1.Useonlyfuelwithan

alcoholcontentbyvolume

under10%.

3.Donotusefuelwithan

alcoholcontentbyvolume

greaterthan10%.

2.ReadtheOperator's

Manualformore

informationonfuel.

decal133-8062

133-8062

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Dumphandle1

Carriagebolt

Nut2

Installthedumphandle.

Towpolekit(soldseparately)

Installthetowpole(side-dumpmodels

only).

Safetychain(includedwiththetowpole

kit)

Connectinglink(includedwiththetow

polekit)

Installthesafetychain.

Nopartsrequired

–

Adjustingthemixingpaddles.

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

Carriagebolt

2Nut

Procedure

1.Cutthecabletiestoremovethedumphandle

fromtheundersideofthegrate.

2.Installthedumphandletothesideofthedrum

using2carriagebolts(installedontheinsideof

thedrum)andnutsasshowninFigure3.

g028569

Figure3

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

TowPoleSpecications

Purchasethetowpolekit(includingfasteners)that

meetsyourneedsfromyourAuthorizedService

Dealer.Themachinehasthefollowingtowpole

options:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

(50inches)

50mm(2inch)ball—forged78.7cm(31inches)or127cm

(50inches)

Pintle

78.7cm(31inches)or127cm

(50inches)

InstallingtheTowPole

1.Removetheboltandnutfromthetowpole

(Figure4).

g019804

Figure4

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein

thepolewiththeholeintheframetting(Figure

4).

3.Inserttheboltthroughtheholesinthettingand

thepole(Figure4).

4.Threadthenutontotheboltandtightenthem

untiltheyaretightagainsttheframetting

(Figure4).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha

newGrade5orGrade8locknut.

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain(includedwiththetowpolekit)

Connectinglink(includedwiththetowpolekit)

Procedure

Safetychainandconnectinglinkareincludedinthe

towpolekit(soldseparately);referto2Installingthe

TowPole(page7).

Formahookontheendofabendablepieceofrodor

stiffwire(notincluded)andinstallthesafetychainand

connectinglinksasshowninFigure5.

g035100

Figure5

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

AdjustingtheMixing

Paddles

NoPartsRequired

Procedure

Ifthemixingpaddlesandwipersneedadjustment,

adjustthepaddlesandwipers;refertoAdjustingthe

Paddles(page43).

ProductOverview

g028571

Figure6

Rightside

1.Rearcowl

7.Clutchlever13.Chute

2.Frontcowl8.Drumlatch14.Axle

3.Grate

9.Frontpost15.Wheel

assembly

4.Bagsplitter10.Towpole

16.Cowllatch

5.Dumphandle

11.Safety-chain

keyhole

6.Grateliftarm

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyou

operatethemachine.

ClutchLever

Usetheclutchlevertoengageanddisengagethe

paddles.

g019875

Figure7

1.Clutchlever

DrumLatch

Usethedrumlatchtosecurethedrumtothemix

position(upright)formixingoperationsandwhen

transportingthemachine.

g019877

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedump

positionandtorotatethedrumtothemixposition

(upright).

g028572

Figure9

1.Dumphandle

EngineControls

g019744

Figure10

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

6.Oildipstick

3.Chokelever

7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

FuelValve

Thefuelvalve(Figure11)islocatedunderneaththe

chokelever.Movetheleverforthefuelvalvetothe

ONpositionbeforeattemptingtostarttheengine.

Whenyouhavenishedmixing,shutofftheengine

andmovethefuel-valvelevertotheOFFposition.

g018792

Figure11

1.Fuelvalve3.Throttlelever

2.Chokelever

ChokeLever

Usethechokelever(Figure11)tostartacoldengine.

Beforepullingtherecoil-starthandle,movethechoke

levertotheCLOSEDposition.Oncetheengineis

running,movethechokelevertotheOPENposition.

Donotusethechokeiftheengineisalreadywarmed

uporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure11)controlsthespeed(rpm)

oftheengine.Itislocatednexttothechokelever.It

setstheenginespeedandthereforecanincreaseand

decreasetherotationspeedofthemixingpaddles.

Forbestperformance,setthiscontroltotheFAST

positionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitchislocatedonthefrontoftheengine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

g021103

Figure12

1.OFFposition2.ONposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

10)quicklytoturntheengineover.Theengine

controlsdescribedabovemustallbesetcorrectlyfor

theenginetostart.

Oil-LevelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit

doesnotallowtheenginetorunintheeventtheoil

levelisbelowthesafeoperatinglimit.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model6021660220

BatchCapacity0.23m

(8.0ft

)0.23m

(8.0ft

)

TotalVolume

0.24m

(8.6ft

)0.24m

(8.6ft

)

DrumMaterial

SteelSteel

Length

(withouttowpole)

168cm

(66inches)

200cm

(79inches)

Width86cm

(34inches)

86cm

(34inches)

Height142cm

(56inches)

142cm

(56inches)

Weight289kg

(638lb)

295kg

(650lb)

Axle

87to117cm(34to46inches)

extendable

88to117cm(34to46inches)

extendable

Engine

Honda

GX240Honda

GX240

DriveBeltBelt

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingthem.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Ensurethatallguardsaresecurelyinplacebefore

operatingthemachine.

•Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,andallow

themachinetocoolbeforeadjusting,cleaning,

storing,orrepairingthemachine.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

TowingSafety

•Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure

thatthetowingvehicleismechanicallysoundand

ingoodoperatingcondition.

•Shutofftheengineandturnthefuelvalvetothe

OFFpositionbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethatitisthe

propersizeforthehitchcoupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor

thepintlehook.

•Inspectthehitchandcouplingforwear.Donot

towthemachinewithdamagedorwornhitches,

couplings,chains,orothercomponents.

•Checktheairpressureofthetiresonthetowing

vehicleandadjustthepressureasneeded.

•Checkthetiretreadandsidewallfordamageand

wearandreplacethetireifnecessary.

•Properlyattachthesafetychainstothetowing

vehiclebycrossingthechainsandremovingextra

slack.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifequipped).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if

equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing

vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skiddingorjackkning.Smooth,gradualstartsand

stopsimprovestowing.

•Avoidsharpturnstopreventrolling.Towonlywith

avehiclethathasahitchdesignedfortowing.Do

notattachtowedequipmentexceptatthehitch

point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Securethemachinetokeepitfrommovingbefore

youtowit.

•Placechocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

•Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,andallow

themachinetocoolbeforeadjusting,cleaning,

storing,orrepairingthemachine.

TowingtheMachine

Beforetowingthemachine,readalltheinformation

andperformalltheapplicableprocedurestointhis

sectiontoensuresafeandpropertowing.

WARNING

Towingthemachineathighspeedincreases

theriskofahitchmalfunctionandtirefailure.

Higherspeedsalsoincreasethemomentum

ofthemachineandbrakingdistance.Ifthe

machinedetachesfromthetowvehicleathigh

speed,itcouldcausedamagetoproperty,or

injuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing

themachine.Forpoorroadconditionsor

inclementweather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionand

tirefailure.Inaddition,materialcouldbounce

outofthedrumandhitothervehiclesand/or

people.Materialinthedrumincreasesthe

weight,whichaffectsmomentumandbraking

distance.

Donottowthemachinewithmaterialinthe

drum.

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

TowVehicleRequirements

Beforeconnectingthemachinetoyourtowvehicle,

ensurethatyourvehicleispreparedasfollows:

•Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine;referto

Specications(page12).

•UseaClass2orlargerreceiver.

•Ensurethatyourtowvehiclehastheappropriate

hitchtotowthemachine;optionsincludea50mm

(2inch)ballhitchorapintlehitch.

•Ifthemachineisequippedwithatrailer-lightkit,

ensurethattheelectricalconnectorofthetow

vehicleiscompatiblewiththeelectricalconnector

ofthemachine.Themachineusesastandard

4-pin,atplug.Ifyourtowvehiclehasadifferent

typeofplug,obtainanadapterfromanautomotive

partsstore.

PreparingtheMachineforTowing

1.Shutofftheengineandfuelvalve.

2.Emptythedrum.

3.Positionthedruminthemixposition(upright)

andlockit.

4.Closetheenginecowlandsecurethecowl

latches(Figure13).

g022324

Figure13

5.Ifyouhaveadjustedtheaxletothenarrow

position(ifequippedonyourmodel),extendthe

axle;refertoAdjustingtheAxleWidth(page21).

6.Inspectthetires;refertoInspectingtheTires

(page36).

HitchingtheMachinetoaTow

Vehicle

Yourmachineisequippedwith1ofthefollowing

hitchtypes;hitchitasdescribedintheappropriate

procedure:

•Stamped-ballcoupler—HitchingaStamped-Ball

Coupler(page14)

•Forged-ballcoupler—HitchingaForged-Ball

Coupler(page15)

•Pintle-hitchcoupler—HitchingaPintle-Hitch

Coupler(page15)

HitchingaStamped-BallCoupler

1.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthe

couplerwithSAE30motoroil.

3.HitchthemachineasshowninFigure14.

g035113

Figure14

HitchingaForged-BallCoupler

1.Applyremovablethread-lockingcompoundto

thethreadsofthecouplerbolttopreventthe

couplerhandlefromcomingloose.

Important:Applythread-lockingcompound

asneededinthefuture.

2.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

3.HitchthemachineasshowninFigure15.

g035115

Figure15

Note:Useawrenchtokeeptheboltfrom

spinning.

HitchingaPintle-HitchCoupler

g035164

Figure16

ConnectingtheSafetyChainsto

theTowVehicle

1.Pullthesafetychainthroughtheslotsinthe

keyholes,sothatthelengthsoneachsideare

equal.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping

tothegroundifthehitchdoesnotholdthe

connection.

g021177

Figure17

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafety

chainmountingpointonthetowvehiclewiththe

connectinglinks(Figure18).

Important:Ensurethatthechainhas

enoughslackforturningaroundcorners

whentowingthemachine.

Note:Stowtheexcesschaininsidethebottom

ofthefrontpostbypushingitintothekeyholes

andlatchingtheappropriatelinksintothe

keyholeslots.

g019927

Figure18

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

4.Chain

ConnectingandCheckingthe

Lights

MachinesEquippedwithaLightKitOnly

1.Connecttheelectricalplugofthemachinewith

theelectricalplugofthetowvehicle(Figure28).

g020828

Figure19

Note:Themachineusesastandard4-pin,at

plug.Ifyourtowvehiclehasadifferenttype

ofplug,obtainanadapterfromanautomotive

partsstore.

2.EnsurethatthetowvehicleisintheNEUTRAL

position,engagetheparkingbrake,andstart

theengine.

3.Testthelightsasfollows:

A.Turnontheheadlightsofthetowvehicle.

Thetaillightsofthemachineshould

illuminate.

B.Pressthebrakepedalofthetowvehicle.

Thebrakelightsofthemachineshould

illuminate.

C.Operateeachturnsignalofthetowvehicle

inturn.

Thecorrespondingturn-signallightsofthe

machineshouldilluminate.

PreparingtoUsethe

Machine

1.Parkthemachineonalevelsurfaceand

disconnectthemachinefromthetowvehicle.

2.Ensurethatallguardsandpaddlesareinplace

andingoodcondition.

3.Performalldailymaintenanceprocedures

prescribedinMaintenance(page24).

4.Chockthefrontandbackofthetirestoprevent

themachinefrommoving.

5.Movethedrumtotheuprightpositionandlockit.

OpeningandClosingthe

Cowl

OpeningtheCowl

g035134

Figure20

ClosingtheCowl

g035135

Figure21

AddingFuel

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltanksoutdoors,inanopen

area,whentheengineiscold.Wipeupany

fuelthatspills.

•Neverllthefueltanksinsideanenclosed

trailer.

•Neversmokewhenhandlingfuelandstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.Never

buymorethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust

systeminplaceandinproperworking

condition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

thatcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbed,becauseinterior

carpetsorplastictruckbedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removeequipmentfrom

thetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfroma

fuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand

fueltankopening.

•Keepfuelawayfromyoureyesandskin.

FuelTankSpecications

Capacity5.3L(1.40USgallons)

TypeUnleadedgasoline

Minimum

octanerating

87(US)or91(researchoctane;outsidetheUS)

Ethanol

Nomorethan10%byvolumne

MethanolNone

MTBE

(methyl

tertiarybutyl

ether)

Lessthan15%byvolumne

OilDonotaddtothefuel

Useonlyclean,fresh(nomorethan30daysold),fuel

fromareputablesource.

Important:Toreducestartingproblems,addfuel

stabilizer/conditionertofreshfuelasdirectedby

thefuel-stabilizer/conditionermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface,shutoffthe

engine,andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure

22).

g019799

Figure22

1.Fuelcap

3.Addfueltothefueltankuntilthelevelisatthe

maximumfuellevel(Figure23).

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank

completelyfull.

g020679

Figure23

1.Maximumfuellevel

4.Installthefuelcapsecurely(Figure22).

5.Wipeupanyspilledfuel.

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page24).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto

property.

•Wearpersonalprotectiveequipment(PPE)and

appropriateclothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotoperatethemachineunderill,tired,or

undertheinuenceofalcoholordrugs.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Ensurethatthemachineisonalevelsurface

beforeoperatingit.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinated.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

•Beforestartingthemachine,ensurethatthereare

nopeopleorobstaclesnearorunderthemachine.

•Operatethemachineonlyingoodlighting

conditions.

•Donotplaceyourhandsoranysolidobjectinto

thedrumwhilethemachineisinoperation.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront

post.

•Ifthemixingpaddlesstrikeanobjectorifthe

machinestartsmakinganunusualnoiseor

vibration,shutofftheengine,waitforallmoving

partstostop,andemptythedrum.Inspectfor

cloggingordamage.Clean,repair,and/orreplace

anydamagedparts.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate

themachinewhenthereistheriskoflightning.

•Donotrunanengineinanenclosedorpoorly

ventilatedarea.

•Engineexhaustcontainscarbonmonoxide,which

islethalifinhaled.Donotruntheengineindoors

orinanenclosedarea.

•Alwaysshutofftheengineandwaitforallmoving

partstostopbeforeleavingthemachine.

•Useonlyaccessoriesandattachmentsapproved

byT oro.

StartingtheEngine

1.EnsurethattheclutchleverisintheOFF

position.

2.MovethefuelvalvetotheOPENposition,allthe

waytotheright(Figure24).

g019815

Figure24

1.Chokelever

3.Throttlelever

2.Fuelvalve

3.MovethechokelevertotheONposition(Figure

24).

Note:Awarmorhotenginemaynotrequire

choking.

4.Movethethrottlelever1/3ofthewaytowardthe

MAXposition.

5.MovetheengineswitchtotheONposition

(Figure25).

g021103

Figure25

1.Engineswitch—OFF

position

2.Engineswitch—ON

position

6.Pullthestarterhandlelightlyuntilyoufeel

resistance,thenpullthehandlebriskly(Figure

26).Returnthestarterhandlegently.

g019747

Figure26

7.Aftertheenginestarts,graduallymovethe

chokeleverbacktotheOFFposition.Ifthe

enginestallsorhesitates,movethechokeback

totheONpositionagainuntiltheenginewarms

up.ThenmoveittotheOFFposition.

ShuttingOfftheEngine

1.MovethethrottlelevertotheMINposition

(Figure11).

Note:Iftheenginehasbeenworkinghardor

ishot,letitidleforaminutebeforeshuttingoff

theengine.Thishelpstocooltheenginebefore

stopping.Inanemergency,shutofftheengine

immediately.

2.MovetheengineswitchtotheOFFposition.

3.MovethefuelvalvetotheCLOSEDposition,all

thewaytotheleft.

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Toro MMX-858H-S Mortar Mixer User manual

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