Toro DFS Vac Collection System, Z593-D Series Z Master Mowers User manual

Brand: Toro

Model: DFS Vac Collection System, Z593-D Series Z Master Mowers

Category: Lawnmowers

Type: User manual

Form No. 3353-891 Rev A

DFS Vac Collection System for

Z593 Series Z Master Mowers

Model No. 78514 —Serial No. 260000001 and Up

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety and Instr uctional Decals . . . . . . . . . . . . . . . . . . . . . . . . 3

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1 Installing the Bag g er Mounting Brac k et . . . . . . . . . . . 7

2 Tightening all Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Installing the Bag g er Dri v e Pulley . . . . . . . . . . . . . . . . . . . 8

4 Installing the Spring Loaded Idler Pulley

and Spring Anc hor . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 Installing the Fix ed Idler Pulley . . . . . . . . . . . . . . . . . . . . 10

6 Installing the Bag g er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7 Installing the Bag g er Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

8 Chec king and Adjusting the Bag g er Belt

T ension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9 Installing the W eights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

10 Installing the Boot and Disc harg e

T ubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

11 Installing the Bag g er Dump Handle . . . . . . . . . . . . 15

12 Installing the Bag g er Dump Lev er Stop

Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

13 Adjusting the Bag g er Dump Lev er . . . . . . . . . . . . . . 17

14 Chec king the Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . 17

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

P ositioning the Adjustable Bafﬂe . . . . . . . . . . . . . . . . . . . . 19

Opening the Bag g er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Holding the Bag g er Door Open . . . . . . . . . . . . . . . . . . . . . 20

Adjusting the Bag g er Door Opening and

Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Clearing Obstr uctions F rom the Bag g er

System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

R emo ving the Disc harg e T ubes . . . . . . . . . . . . . . . . . . . . . . 21

R emo ving the Bag g er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

R e placing the Grass Deﬂector . . . . . . . . . . . . . . . . . . . . . . . . 22

Operating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

R ecommended Maintenance

Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Cleaning the Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Cleaning the Bag g er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Chec king the Bag g er Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Greasing the Idler Ar m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Greasing the F an Shaft Bearings . . . . . . . . . . . . . . . . . . . . . 24

Inspecting the Bag g er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Inspecting the Mo w er Blades . . . . . . . . . . . . . . . . . . . . . . . . . 25

T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Introduction

R ead this infor mation carefully to lear n ho w to operate

and maintain y our product properly and to a v oid injur y

and product damag e . Y ou are responsible for operating

the product properly and safely .

Y ou ma y contact T oro directly at www .T oro .com for

product and accessor y infor mation, help ﬁnding a

dealer , or to register y our product.

W henev er y ou need ser vice , g en uine T oro par ts , or

additional infor mation, contact an A uthorized Ser vice

Dealer or T oro Customer Ser vice and ha v e the model

and serial n umbers of y our product ready . Figure 1

identiﬁes the location of the model and serial n umbers

on the product. W rite the n umbers in the space

pro vided.

Figure 1

1. Model and serial number location

Model No.

Serial No.

T his man ual identiﬁes potential hazards and has

safety messag es identiﬁed b y the safety aler t symbol

( Figure 2 ), whic h signals a hazard that ma y cause

serious injur y or death if y ou do not follo w the

recommended precautions .

Figure 2

1. Safety alert symbol

T his man ual uses 2 other w ords to highlight

infor mation. Impor tant calls attention to special

mec hanical infor mation and Note emphasizes g eneral

infor mation w or th y of special attention.

8111 Lyndale Avenue South

Bloomington, MN 55420

Printed in the USA.

Safety

T he follo wing list contains safety infor mation

speciﬁc to T oro products and other safety

infor mation y ou m ust kno w .

• Become familiar with the safe operation of the

equipment, with the operator controls , and

safety signs .

• Use extra care with g rass catc hers or other

attac hments . T hese can c hang e the operating

c haracteristics and the stability of the mac hine .

• F ollo w the man ufacturer’ s recommendations

for adding or remo ving wheel w eights or

counterw eights to impro v e stability .

• Do not use a g rass catc her on stee p slopes . A

hea vy g rass catc her could cause loss of control

or o v er tur n the mac hine .

• Slo w do wn and use extra care on hillsides . Be

sure to tra v el in the recommended direction

on hillsides . T urf conditions can affect the

mac hine’ s stability . Use extreme caution while

operating near drop-offs .

• K ee p all mo v ement on slopes slo w and

g radual. Do not mak e sudden c hang es in

speed, directions or tur ning .

• T he g rass catc her can obstr uct the view to the

rear . Use extra care when operating in rev erse .

• Use care when loading or unloading the

mac hine into a trailer or tr uc k

• Nev er operate with the disc harg e deﬂector

raised, remo v ed or altered, unless using a g rass

catc her .

• K ee p hands and feet a w a y from mo ving par ts .

Do not mak e adjustments with the engine

r unning .

• Stop on lev el g round, diseng ag e dri v es , c hoc k

or bloc k wheels , shut off engine before lea ving

the operator’ s position for any reason including

emptying the g rass catc her or unclog ging the

c hute .

• If y ou remo v e the g rass catc her , be sure to

install any disc harg e deﬂector or guard that

might ha v e been remo v ed to install the g rass

catc her . Do not operate the mo w er without

either the entire g rass catc her or the g rass

deﬂector in place .

• Stop the engine before remo ving the g rass

catc her or unclog ging the c hute .

• Do not lea v e g rass in g rass catc her for

extended periods of time .

• Grass catc her components are subject to w ear ,

damag e and deterioration, whic h could expose

mo ving par ts or allo w objects to be thro wn.

F requently c hec k components and re place

with man ufacturer’ s recommended par ts , when

necessar y .

Safety and Instructional Decals

Safety decals and instr uctions are easily visible to the operator and are located near any

area of potential dang er . R e place any decal that is damag ed or lost.

107-1613

104-8569

106-3339

Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.

Step

Description

Qty.

Use

Bagger mounting bracket

Side bracket—right

Side bracket—left

Long frame spacer

Short frame spacer

Bolt, (3/8 x 1-1/2 inches)

Bolt, (3/8 x 1-1/4 inches)

Flange Nut, (3/8 inch)

Stiffener bracket

Bolts, (3/8 x 3/4 inch)

Curved washer

Round spacers

Install the bagger mounting

brackets onto the machine

No parts required

–

Tighten all mounting bolts

Bagger drive pulley

Pulley spacer

Bolt, (3/8 x 1-3/4 inches)

Flange nut, (3/8 inch)

Install the bagger drive pulley

Spring loaded idler pulley

Idler arm

Carriage bolt, (3/8 x 2 inches)

Bolt, (3/8 x 4–1/2 inches)

Lock nut, (3/8 inch)

Washer, 7/16 inch

Washer, 13/32 inch

Long round spacer

Flange nut, (3/8 inch)

Spring anchor, (3/8 inch)

Install the spring loaded idler pulley

Fixed idler pulley

Fixed idler bracket

Bolt, (3/8 x 1-1/2 inches)

Bolt, (3/8 x 3/4 inch)

Lock nut, (3/8 inch)

Flange nut, (3/8 inch)

Washer, 13/32 inch

Install the xed idler pulley

Bagger 1

Clevis pin

Hairpin cotter

Install the bagger

Bagger belt

Spring

Install the bagger belt

No parts required

–

Check and adjust the bagger belt.

Step

Description

Qty.

Use

Caster weight

U-bolt

Nut, (1/2 inch)

Lock washer, (1/2 inch)

Plate

Small top weight

Large top weight

Bolt, 1/2 x 4 inch- for top weights

Install the weights

Boot 1

Middle tube

Upper tube

Clamp

Install the boot and discharge tubes

Dump handle

Washers, 13/16 inch

Cotter pin

Install the bagger dump handle

Bolt, (1/2 x 1-3/4 inches)

Jam nuts, (1/2 inch)

Long clevis

Install the bagger dump lever stop

bolt

No parts required

–

Adjust the bagger dump lever

No parts required

–

Check the tire pressure

Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.

Step

Installing the Bagger

Mounting Bracket

Parts needed for this step:

Bagger mounting bracket

Side bracket—right

Side bracket—left

Long frame spacer

Short frame spacer

Bolt, (3/8 x 1-1/2 inches)

Bolt, (3/8 x 1-1/4 inches)

Flange Nut, (3/8 inch)

Stiffener bracket

Bolts, (3/8 x 3/4 inch)

Curved washer

Round spacers

Procedure

Important: Do not tighten an y bolts until

both side brack ets and ba g ger mounting

brack et ar e ﬁt loose on the machine.

R efer to Tightening the Mounting Bolts f or

the cor r ect pr ocedur e to tighten the bolts.

1. Install the side brac k ets to the bag g er mounting

brac k et ( Figure 3 ).

2. In the top tw o holes , install 2 bolts (3/8 x 1-1/2

inc hes), 2 ﬂang e n uts (3/8 inc h), 2 long frame

spacers , and one shor t frame spacer ( Figure 3 ).

Note: Mak e sure the long frame spacers are

installed as sho wn in Figure 3 ).

3. In the bottom hole , install a bolt (3/8 x 1-1/4

inc hes) and a ﬂang e n ut (3/8 inc h) ( Figure 3 ).

4. Install a brac k et stiffener to the side brac k et

and bag g er mounting brac k et. Use 4 bolts

(3/8 x 3/4 inc h) and 4 ﬂang e n uts (3/8 inc h)

( Figure 3 ).

5. R e peat the previous ste ps for the opposite side

( Figure 3 ).

Figure 3

1. Bagger mounting bracket 7. Long frame spacer

2. Bolt, (3/8 x 1-1/4 inches) 8. Bolt, (3/8 x 1-1/2 inches)

3. Flange nut, (3/8 inch)

9. Short frame spacer

4. Bracket stiffener 10. Right side bracket

5. Left side bracket 11. Use these holes in the

bracket stiffener

6. Bolt, (3/8 x 3/4 inch)

6. R emo v e the bolts , n uts , and w ashers holding

the roll bar to one side of the mac hine . Discard

the n uts , bolts , and w ashers ( Figure 4 ).

7. Install the bag g er side plate and the roll bar

section to the side of the mac hine using 4 bolts

(3/8 x 1-1/2 inc hes), 4 cur v ed w ashers (3/8

inc h), and 4 ﬂang e n uts (3/8 inc h) ( Figure 4 ).

8. R e peat the ste ps abo v e for the opposite side

( Figure 4 ).

Note: Mak e sure the cur v ed w asher are

installed as sho wn in Figure .

Figure 4

1. Side bracket 4. Flange nut, 3/8 inch

2. Curved washer, 3/8 inch

5. ROPS

3. Bolt, 3/8 x 1-1/2 inch

9. Install the bag g er mounting brac k et to the rear

frame of the mac hine ( Figure 5 ).

10. In the top tw o holes , install 2 bolts (3/8 x

1-3/4 inc hes), 2 round spacers , and 2 ﬂang e

n uts (3/8 inc h).

11. In the bottom tw o holes , install 2 bolts (3/8

x 1-1/4 inc hes) and a 2 ﬂang e n uts (3/8

inc h)( Figure 5 ).

Figure 5

1. Bagger mounting bracket

4. Bumper

2. Bolt, 3/8 x 1-1/4 inch 5. Round spacer

3. Flange nut, 3/8 inch 6. Bolt, 3/8 x 1-3/4 inch

Step

Tightening all Mounting

Bolts

No Parts Required

Procedure

T he follo wing ste ps are the cor rect sequence to

tighten the side brac k ets and the bag g er mounting

brac k et.

All 3/8 inc h mounting bolts need to be tor qued to

35 ft-lb (48 N ⋅ m).

1. Tighten the bag g er mounting brac k et to the

rear frame ﬁrst ( Figure 5 ).

2. Tighten the bag g er mounting brac k et to the

side brac k ets ( Figure 3 ).

3. Tighten the brac k et stiffeners to both the

side plates and the bag g er mounting brac k et

( Figure 3 ).

4. Tighten the side brac k ets to the side of the

mo w er ( Figure 4 ).

Step

Installing the Bagger Drive

Pulley

Parts needed for this step:

Bagger drive pulley

Pulley spacer

Bolt, (3/8 x 1-3/4 inches)

Flange nut, (3/8 inch)

Procedure

1. R emo v e the mo w er belt from the g earbo x

pulley assembly ( Figure 6 ).

2. R emo v e the 2 set screws , square k ey , and

g earbo x pulley from the g earbo x.

Note: Mak e sure the pulley that is remo v ed

has 4 holes around the center hole . If it does

not, contact an A uthorized Ser vice Dealer for

the cor rect pulley .

3. Install the bag g er dri v e pulley to the g earbo x

pulley with 3 bolts (3/8 x 1-3/4 inc hes), 3

spacers , and 3 ﬂang e n uts (3/8 inc h) ( Figure 6 ).

4. Install the g earbo x pulley and bag g er dri v e

pulley to the g earbo x with 2 set screws and a

square k ey ( Figure 6 ).

5. Install the mo w er belt bac k onto the g earbo x

pulley ( Figure 6 ).

Figure 6

1. Gearbox

5. Spacer

2. Flange nut, 3/8 inch 6. Bagger drive pulley

3. Gearbox drive pulley 7. Bolt, 1/2 x 1-3/4 inch

4. Set screw

Step

Installing the Spring Loaded

Idler Pulley and Spring

Anchor

Parts needed for this step:

Spring loaded idler pulley

Idler arm

Carriage bolt, (3/8 x 2 inches)

Bolt, (3/8 x 4–1/2 inches)

Lock nut, (3/8 inch)

Washer, 7/16 inch

Washer, 13/32 inch

Long round spacer

Flange nut, (3/8 inch)

Spring anchor, (3/8 inch)

Procedure

1. Install the spring loaded idler pulley to the

idler ar m with a car riag e bolt (3/8 x 2 inc hes),

w asher (13/32 inc hes), and a loc kn ut (3/8

inc h).

2. Install the spring loaded idler pulley to the

right rear bottom frame with a bolt (3/8 x 4

inc hes), long spacer , w asher (7/16 inc hes), and

a loc kn ut (3/8 inc h) ( Figure 7 ).

Important: Mak e sur e the idler ar m and

spring anchor is installed in the cor r ect

holes sho wn in Figur e 7 .

Figure 7

1. Lock nut, 3/8 inch 7. Carriage bolt, 3/8 x 2 inch

2. Washer, 7/16 inch 8. Right rear bottom frame

3. Spring loaded idler pulley 9. Spring anchor

4. Washer, 13/32 inch 10. Flange nut, 3/8 inch

5. Long round spacer 11. Bolt, 3/8 x 4–1/2 inch

6. Idler arm 12. Left rear bottom frame

Step

Installing the Fixed Idler

Pulley

Parts needed for this step:

Fixed idler pulley

Fixed idler bracket

Bolt, (3/8 x 1-1/2 inches)

Bolt, (3/8 x 3/4 inch)

Lock nut, (3/8 inch)

Flange nut, (3/8 inch)

Washer, 13/32 inch

Procedure

1. Install the ﬁx ed idler pulley to the ﬁx ed idler

brac k et with a bolt (3/8 x 1-1/2 inc hes), w asher

(13/32 inc hes), and a loc kn ut (3/8 inc h).

2. Install the ﬁx ed idler assembly to the left rear

bottom frame with 2 bolts (3/8 x 3/4 inc h)

and 2 ﬂang e n uts (3/8 inc h) ( Figure 8 ).

Figure 8

1. Fixed idler pulley 5. Bolt,

2. Washer, 6. Fixed Idler pulley bracket

3. Nut,

7. Left rear bottom frame

4. Nut,

8. Bolt, 1/2 x 1-1/4 inch

Step

Installing the Bagger

Parts needed for this step:

1 Bagger

Clevis pin

Hairpin cotter

Procedure

1. Install the bag g er onto the bag g er mounting

brac k et Figure 9

2. Install the 2 clevis pins into the bag g er and

bag g er mounting brac k et. Secure them with 2

hair pin cotters Figure 9

Figure 9

1. Bagger

3. Hairpin cotter

2. Bagger mounting bracket 4. Clevis pin

3. R emo v e the cable guide and bolt from the

frame of the bag g er ( Figure 10 ).

4. Install the cable guide , bolt, and n ut with the

cable behind the cable guide ( Figure 10 ).

Note: Mak e sure the cable guide can rotate .

5. Locate template n umber 1 in the bac k of

this man ual. Cut out template n umber 1 as

indicated on the template ( Figure 10 ).

6. P osition the template on the right-hand side of

the engine shroud ( Figure 10 ).

7. Line up the circles on the template with the

ri v ets on the shroud and the template bottom

is ﬂush with the bottom of shroud ( Figure 10 ).

8. T ape the template to the engine shroud. Mark

the outer edg e of the template . ( Figure 10 ).

9. Cut the engine shroud at the mark ed line . T his

will prev ent damag e to the engine shroud while

using the bag g er dump lev er ( Figure 10 ).

Note: Mak e sure to follo w the template

outline . Do not create any shar p cor ners .

Figure 10

1. Bagger dump lever 5. Mark on template

2. Engine shroud 6. Template bottom

3. Template 7. Shroud bottom

4. Cable guide

10. Install the bag g er onto the bag g er mounting

brac k et ( Figure 9 ).

11. Install clevis pins into the bag g er and bag g er

brac k et. Secure with hair pin cotters ( Figure 9 ).

Step

Installing the Bagger Belt

Parts needed for this step:

Bagger belt

Spring

Procedure

1. R emo v e the four bolts in the skid plate and

remo v e the skid plate ( Figure 11 ).

T his will mak e it easier to install the bag g er

belt.

Figure 11

1. Drive pulley 4. Fixed idler pulley

2. Bagger pulley 5. Skid plate

3. Spring loaded idler pulley 6. Bagger belt

2. R oute the bag g er belt around the dri v e pulley

and the bag g er pulley ( Figure 28 ).

3. Install the spring onto the idler ar m ( Figure 12 ).

4. R oute the bag g er belt around the spring

loaded idler pulley and the ﬁx ed idler pulley

( Figure 12 ).

5. Install the spring onto the spring anc hor

attac hed to the left rear bottom frame

( Figure 12 ).

6. Install the skid plate ( Figure 11 ).

Figure 12

1. Spring loaded idler pulley 5. Belt

2. Fixed idler pulley 6. Measure gap here

3. Spring

7. Shortest space between

belt strands, 1 inch

±1/8 inch

4. Spring Anchor

Step

Checking and Adjusting the

Bagger Belt Tension

No Parts Required

Procedure

1. Measure the g ap , at the bag g er tensioner pulley ,

betw een the tight and slac k side of the belt

when the bag g er tensioner pulley and spring

are installed ( Figure 12 ). T here needs to be a

g ap of 1-1/8 inc h ± 1/8 inc h (29 mm ± 3 mm)

betw een the belt strands ( Figure 13 ).

Figure 13

1. Drive pulley 4. Fixed idler pulley

2. Bagger pulley 5. Bagger belt

3. Spring loaded idler pulley

6. 1–1/8 inch ± 1/8 inch (29

mm ± 3 mm)

2. If the g ap is not cor rect, remo v e the spring .

3. T o adjust the belt tension complete the

follo wing:

A. Loosen the 2 n uts on the lo w er fan shaft

pillo w bloc k ( Figure 14 ).

B . Inser t a spacer behind the pillo w bloc k

( Figure 14 ).

C . Tighten the n uts .

D . Chec k the belt g ap and re peat procedure

as required.

Figure 14

1. Pillow block

3. Spacer

2. Fan shaft

Step

Installing the Weights

Parts needed for this step:

Caster weight

U-bolt

Nut, (1/2 inch)

Lock washer, (1/2 inch)

Plate

Small top weight

Large top weight

Bolt, 1/2 x 4 inch- for top weights

Procedure

T o comply with ANSI/OPEI

B71.4-2004 Standard, top w eights m ust be

added to the mac hine .

T he ba g ger adds a lot of w eight to the r ear

of the machine and may cause an unsta ble

condition which could r esult in a loss of

contr ol.

1. Place caster w eights on the front casters .

2. Install plate , n uts (1/2 inc h) and loc k w asher

(1/2 inc h) under the frame and w eight

( Figure 15 ).

3. R e peat for opposite side .

Note: Z Master mo w ers with 52 inc h mo w er

dec ks require additional w eight. Contact y our

A uthorized Ser vice Dealer for the w eight kit.

Figure 15

1. Front caster weight

4. Nut

2. U-bolt

5. Front caster

3. Plate 6. Lock washer

4. Install the a larg e top w eights on top of eac h

caster w eight ( Figure 16 ).

5. Install the 2 small top w eights on top of eac h

larg e top w eight and secure them with a bolt

(1/2 x 4 inc hes) ( Figure 16 ).

Figure 16

1. Top weight 3. Front caster weight

2. Bolt, (1/2 x 4 inches)

4. Front caster wheel

Step

Installing the Boot and

Discharge Tubes

Parts needed for this step:

1 Boot

Middle tube

Upper tube

Clamp

Procedure

Note: R emember to re place the L or the straight

end of the spring when in side disc harg e mode .

R efer to R e placing the Grass Deﬂector .

1. Diseng ag e the PTO and set the parking brak e .

2. Stop the engine , remo v e the k ey , and w ait for

all mo ving par ts to stop before lea ving the

operating position.

3. T o reliev e the spring tension on the g rass

deﬂector , place the L or the straight end of the

spring in front of the mounting brac k et.

4. Lift the g rass deﬂector all the w a y bac k.

5. P osition the boot’ s front hook into the front

slot on the mounting brac k et ( Figure 17 ).

Note: If the g rass deﬂector interferes with

the boot, g rind off par t of the g rass deﬂector

frame . See Figure 17 for the cor rect par t to

g rind off .

Figure 17

1. Grass deector frame 2. Grind this part off

6. Place the rear hook o v er the rear of the

mounting brac k et ( Figure 18 ).

7. Install the upper tube into the bag g er

( Figure 18 ).

8. Slide the clamp onto the middle tube

( Figure 18 ).

9. Align the knob on the middle tube with the

notc h in the upper tube . Slide the middle tube

into the upper tube and twist the middle tube

60 deg rees ( Figure 18 ).

10. Tighten the clamp around the upper and

middle tube connection ( Figure 18 ).

11. Slide the middle tube onto the boot and latc h

them tog ether ( Figure 18 ).

Figure 18

1. Boot

7. Mounting bracket

2. Middle tube 8. Front slot

3. Knob 9. Rear hook

4. Upper tube 10. Front hook

5. Latch 11. Clamp

6. Notch in upper tube

Step

Installing the Bagger Dump

Handle

Parts needed for this step:

Dump handle

Washers, 13/16 inch

Cotter pin

Procedure

1. Unfasten the dump handle from the crate .

2. Install a w asher onto the bag g er dump handle

and install the bag g er dump handle into the

bag g er frame ( Figure 19 ).

3. F asten the bag g er with a w asher (13/16

inc hes) and a cotter pin ( Figure 19 ).

Figure 19

1. Dump handle

3. Cotter pin

2. Washer 4. Bagger frame

Step

Installing the Bagger Dump

Lever Stop Bolt

Parts needed for this step:

Bolt, (1/2 x 1-3/4 inches)

Jam nuts, (1/2 inch)

Long clevis

Procedure

1. Mo v e the bag g er dump lev er rearw ard

to increase the slac k in the bag g er cable

( Figure 20 ).

2. R emo v e the cotter pin and clevis pin securing

the bag g er cable clevis to the bag g er dump

handle ( Figure 20 ).

Figure 20

1. Bagger dump lever 4. Bolt, 1/2 x 1-3/4 inch

2. Bagger cable 5. Jam nut, 1/2 inch

3. Bagger cable clevis 6. Stop bracket

3. T hread a jam n ut (1/2 inc h) all the w a y onto

the bolt (1/2 x 1-3/4 inc hes) ( Figure 21 ).

4. Mo v e the bag g er dump lev er forw ard to mo v e

the bottom of the lev er a w a y from the stop

brac k et ( Figure 21 ).

5. Inser t the bolt into the stop brac k et hole and

thread another jam n ut (1/2 inc h) onto the

bolt. Do not tighten.

Note: Install the long cable clevis onto the

bag g er dump handle ( Figure 21 ).

6. Secure the bag g er cable clevis to the bag g er

dump handle with the clevis pin and cotter pin

previously remo v ed ( Figure 21 ).

Figure 21

1. Bagger dump lever 5. Jam nut, 1/2 inch

2. Bagger cable 6. Stop bracket

3. Long cable clevis 7. Clevis pin

4. Bolt, 1/2 x 1-3/4 inch

8. Cotter pin

7. Adjust the handle stop , refer to Adjusting the

Bag g er Dump Lev er .

Step

Adjusting the Bagger Dump

Lever

No Parts Required

Procedure

T he bag g er lev er needs to be adjusted to remo v e

slac k in the bag g er cable .

1. Loosen the n uts on both sides of the stop

brac k et ( Figure 22 ).

2. Adjust the stop bolt until there is no slac k in

the bag g er cable ( Figure 22 ).

3. Tighten the n uts on both sides of the stop

brac k et ( Figure 22 ).

Figure 22

1. Bagger dump lever 4. Bagger cable

2. Stop bracket

5. Nut

3. Stop bolt

Step

Checking the Tire Pressure

No Parts Required

Procedure

Note: Increase the tire pressure due to the

additional w eight.

Chec k and increase the air pressure in the front

caster wheels and rear tires ( Figure 23 ).

Pressure: R ear tires-20 psi (90 kP a)

F ront caster wheels-25 psi (90 kP a)

Figure 23

1. Valve stem

Operation

Note: Deter mine the left and right sides of the

mac hine from the nor mal operating position.

Important: If the machine is on a slope,

chock or block the wheels to pr ev ent the

machine fr om slo wl y r olling .

T o a v oid per sonal injur y , f ollo w these

pr ocedur es:

• Become f amiliar with all operating and

safety instr uctions in the operator’ s

man ual f or y our mo w er bef or e using this

attachment.

• Nev er r emo v e the ba g ger or ba g ger tubes

while the engine is r unning .

• Al w ays shut the engine of f and w ait f or

all mo ving par ts to stop bef or e clearing

an obstr uction fr om the ba g ging system.

• Nev er do maintenance or r epair s while

the engine is r unning .

W ithout the g rass deﬂector , ba g ger tubes

or complete ba g ger assembl y mounted in

place, y ou and other s ar e exposed to blade

contact and thr o wn de bris. Contact with the

r otating mo w er blade(s) and thr o wn de bris

will cause injur y or death.

• Nev er r emo v e the g rass deﬂector fr om

the mo w er because the g rass deﬂector

r outes material do wn to w ard the turf.

If the g rass deﬂector is ev er dama ged,

r eplace it immediatel y .

• Nev er put y our hands or feet under the

mo w er .

• Nev er tr y to clear the discharge ar ea or

mo w er blades unless y ou mo v e the po w er

tak e of f (PT O) to of f and r otate the

ignition k ey to of f. Also r emo v e the k ey

and pull the wir e of f of the spar k plug(s).

Positioning the Adjustable

Bafe

Adjust the bafﬂe to position B (middle position)

for bag ging . R efer to the mac hines Operator

Man ual for the bafﬂe adjustment procedure .

Figure 24

Opening the Bagger

1. Diseng ag e the PTO .

2. R eac h bac k, squeeze and release the latc h lev er

ag ainst the bag g er lev er ( Figure 25 ). T his will

open the latc h that secures the bag g er door .

3. Pull do wn on the bag g er ar m to allo w the g rass

to fall out of the bag g er ( Figure 25 ).

4. R etur n the bag g er ar m to upright position in

one quic k motion. Mak e sure the bag g er door

fully eng ag es into the latc h ( Figure 25 ).

Note: Mak e sure the bag g er latc h is fully

eng ag ed before collecting g rass .

Figure 25

1. Bagger lever 2. Latch lever

Holding the Bagger Door

Open

Hands, ﬁnger s and ar ms can get pinched

betw een the back and fr ont sections of the

collector .

• K eep people a w ay fr om collector while

emptying it.

• If w or king on the inside, use the holding

pin to hold the collector door open.

1. Diseng ag e the PTO , set the parking brak e , and

c hoc k or bloc k the tires .

2. T ur n off the engine , remo v e the k ey , and w ait

for all mo ving par ts to stop before lea ving the

operating position.

3. Open the bag g er; refer to Opening the Bag g er .

4. With the bag g er open, pull out the holding pin

and inser t into the hole in the hing e ( Figure 26 ).

Figure 26

1. Holding pin

3. Hole in hinge (storage)

2. Hole in hinge (open)

4. Hinge

Adjusting the Bagger Door

Opening and Cable

Adjusting the cable at the top of the bag g er , can

allo w the door to open far ther for y our desire

conditions .

1. Diseng ag e the PTO , set the parking brak e , and

c hoc k or bloc k the tires .

2. T ur n off the engine , remo v e the k ey , and w ait

for all mo ving par ts to stop before lea ving the

operating position.

3. Close the bag g er .

4. R emo v e the cotter pin and clevis pin

( Figure 27 ).

5. Adjust the bag g er cable to the desired hole

position ( Figure 27 ).

Note: T he lo w er hole will allo w the door to

open higher . T he upper hole will allo w less

force to open the door while using the handle .

6. Install the clevis pin and cotter pin into the

bag g er and cable end ( Figure 27 ).

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Toro DFS Vac Collection System, Z593-D Series Z Master Mowers User manual

Brand: Toro

Model: DFS Vac Collection System, Z593-D Series Z Master Mowers

Category: Lawnmowers

Type: User manual

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Toro DFS Vac Collection System, Z593-D Series Z Master Mowers User manual

Toro DFS Vac Collection System, Z593-D Series Z Master Mowers User manual

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