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Toro Recycler Conversion Kit, Z597-D Z Master With 62 Rear Discharge Mower, Recycler Conversion Kit, Z597-D Z Master With 72 Rear Discharge Mower Installation guide

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Form No. 3355-371 Rev A
Recycler® Conversion Kit
For Z597-D Z Master With a 62 or72 Rear Discharge
Mower
Model No. 110-5635
Model No. 110-5640
Installation Instructions
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
1
No parts required
–
Prepare the mower.
2
No parts required
–
Remove the existing bafes.
Left bafe
1
Center bafe
1
Right bafe
1
Carriage bolt, (5/16 x 7/8 inch)
14
Flange nut, (5/16 inch)
15
3
Carriage bolt, (3/8 x 1 inch) (For 72
mowers only)
1
Install the bafes.
Step
1
Preparing the Mower
No Parts Required
Procedure
1. T horoughly clean mo w er dec k. All debris m ust
be remo v ed to ensure baffles will fit properly
ag ainst mo w er dec k.
2. R e pair all bent or damag ed areas of mo w er
dec k and re place any missing par ts .
Step
2
Removing the Existing
Bafes
No Parts Required
Procedure
1. R emo v e the belt co v ers from the mo w er dec k.
2. R emo v e the bolts holding the baffles tog ether .
3. R emo v e the car riag e bolts and flang e n uts
holding the baffles in place ( Figure 1 ).
Note: Sa v e the baffles and hardw are for use
when c hanging to side disc harging mode .
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Printed in the USA.
All Rights Reserved
Figure 1
1. Flange Nut 3. Left bafe 5. Center bafe
2. Mower deck 4. Bolt 6. Right bafe
4. F or 62 mo w er dec ks only , remo v e the rear
disc harg e r ubber deflector and stiffener ( Figure
2 ). Sa v e deflector and hardw are for retur ning
to disc harg e mode .
2
Figure 2
1. Flange Nut 3. Rear discharge rubber deector 5. Bolt
2. Mower deck 4. Stiffener
Step
3
Installing the Bafes
Parts needed for this step:
1
Left bafe
1
Center bafe
1
Right bafe
14
Carriage bolt, (5/16 x 7/8 inch)
15
Flange nut, (5/16 inch)
1
Carriage bolt, (3/8 x 1 inch) (For 72 mowers
only)
Procedure
Note: All holes exist in the mo w er dec k for
installing the new baffles .
Note: Loosely install the baffles to align the
baffles with all existing holes in the mo w er .
1. Install the right baffle into the mo w er .
2. Loosely install the right baffle to the mo w er
dec k with 5 bolts (5/16 x 7/8 inc h) and 5
flang e n uts (5/16 inc h) ( Figure 3 and Figure 4 ).
3. Install the center baffle into the mo w er .
4. Loosely install the center baffle to the mo w er
dec k with 5 bolts (5/16 x 7/8 inc h) and 5
flang e n uts (5/16 inc h) ( Figure 3 and Figure 4 ).
5. Install the left baffle into the mo w er .
6. Loosely install the left baffle to the mo w er
dec k with 4 bolts (5/16 x 7/8 inc h) and 4
flang e n uts (5/16 inc h) ( Figure 3 and Figure 4 ).
3
Figure 3
62 Mowers Only
1. Flange nut (5/16 inch)
3. Left bafe 5. Center bafe
2. Mower deck
4. Carriage Bolt, (3/8 x 7/8 inch)
6. Right bafe
7. F or 72 dec ks , loosely install the left baffle to the
left rear of the mo w er dec k with 1 bolt (5/16 x
1 inc h) and 1 flang e n ut (5/16 inc h) ( Figure 4 ).
4
Figure 4
72 Mowers Only
1. Right bafe 3. Left bafe
5. Carriage Bolt (5/16 x 1 inch) 7. Flange nut (5/16 inch)
2. Center bafe
4. Carriage Bolt (3/8 x 7/8 inch)
6. Mower deck 8. Belt cover
8. Tighten all fasteners .
9. R otate the blades to ensure there is clearance
betw een the blade tips and baffles .
10. Install the belt co v ers .
5
Operation
Selecting the Proper
Height-of-Cut
R emo v e appro ximately one inc h or no more
than 1/3 of the g rass blade when cutting . In
ex ce ptionally lush and dense g rass y ou ma y need
to raise the height-of-cut setting or con v er t to rear
disc harg e .
Mowing in Extreme
Conditions
Air is required to cut and recut g rass clippings in
the mo w er housing, so do not set the height-of-cut
too lo w or totally sur round the housing b y uncut
g rass . Alw a ys tr y to ha v e one side of the mo w er
housing free from uncut g rass , allo wing air to be
dra wn into the housing . W hen making an initial
cut through the center of an uncut area, operate
the mac hine slo w er and bac k up if the mo w er
star ts to clog .
Mowing at Proper Intervals
Under most nor mal conditions y ou will need to
mo w ev er y 4–5 da ys . Ho w ev er , g rass g ro ws at
different rates at different times . T hus , in order
to maintain the same height-of-cut, whic h is a
g ood practice , y ou’ll need to cut more frequently
in early spring; as the g rass g ro wth rate slo ws in
mid summer , cut only ev er y 8–10 da ys . If y ou
are unable to mo w for an extended period due to
w eather conditions or other reasons , con v er t to
rear disc harg e or mo w first with the height-of-cut
at a high lev el; then mo w ag ain 2–3 da ys later with
a lo w er height setting .
Mowing with Sharp Blades
A shar p blade cuts cleanly and without tearing or
shredding the g rass . A dull blade will tear and
shred the g rass . T earing and shredding causes the
g rass to tur n bro wn at the edg es whic h impairs
g ro wth and increases susce ptibility to disease .
After Operating
T o ensure optim um perfor mance , clean the
underside of the mo w er housing after eac h use .
If residue is allo w ed to build up in the mo w er
housing, cutting perfor mance will decrease .
6
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