Toro 48in Vac-Bagger, TimeCutter Z Riding Mowers User manual

Category
Lawnmowers
Type
User manual
Form No. 3354-171 Rev A
48in Vac-Bagger
For TimeCutter Z Riding Mowers
Model No. 79166 —Serial No. 260000001 and Up
Register your product at www.Toro.com Original Instructions (EN)
Introduction
R ead this infor mation carefully to lear n ho w to operate
and maintain y our product properly and to a v oid injur y
and product damag e . Y ou are responsible for operating
the product properly and safely .
Y ou ma y contact T oro directly at www .T oro .com for
product and accessor y infor mation, help finding a
dealer , or to register y our product.
W henev er y ou need ser vice , g en uine T oro par ts , or
additional infor mation, contact an A uthorized Ser vice
Dealer or T oro Customer Ser vice and ha v e the model
and serial n umbers of y our product ready . Figure 1
identifies the location of the model and serial n umbers
on the product. W rite the n umbers in the space
pro vided.
Figure 1
1. Model and serial number location
Model No.
Serial No.
T his man ual identifies potential hazards and has
safety messag es identified b y the safety aler t symbol
( Figure 2 ), whic h signals a hazard that ma y cause
serious injur y or death if y ou do not follo w the
recommended precautions .
Figure 2
1. Safety alert symbol
T his man ual uses 2 other w ords to highlight
infor mation. Impor tant calls attention to special
mec hanical infor mation and Note emphasizes g eneral
infor mation w or th y of special attention.
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety and Instr uctional Decals . . . . . . . . . . . . . . . . . . . . . . . . 3
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1 R emo ving the Disc harg e Chute . . . . . . . . . . . . . . . . . . . . . . 6
2 Installing the Grass Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Installing the Blo w er Pi v ot Suppor t . . . . . . . . . . . . . . . . . 6
4 Installing the Blo w er Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Installing the Blo w er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Installing the Belt Co v ers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Installing the Lev eling Brac k ets . . . . . . . . . . . . . . . . . . . . 10
8 Assembling the Bag g er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9 Installing the W eight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10 Installing the Bag g er Suppor t
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
11 Installing the Bag g er Assembly . . . . . . . . . . . . . . . . . . . 11
12 Mounting the Disc harg e T ube . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Emptying the Grass Bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Clearing Obstr uctions from the Bag g er . . . . . . . . . . . . 14
R emo ving the Grass Collector . . . . . . . . . . . . . . . . . . . . . . . . 15
Operating Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
R ecommended Maintenance
Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Inspecting the Bag g er Attac hment . . . . . . . . . . . . . . . . . . 21
Inspecting the Mo w er Blades . . . . . . . . . . . . . . . . . . . . . . . . . 22
Caring for the Grass Bags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cleaning the Bag g er Attac hment . . . . . . . . . . . . . . . . . . . . . 22
Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Storing the Bag g er Attac hment . . . . . . . . . . . . . . . . . . . . . . . 23
© 2005—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
2
Contact us at www.Toro.com.
Printed in the USA.
All Rights Reserved
Safety
Safety and Instructional Decals
Safety decals and instr uctions are easily visible to the operator and are located near any
area of potential dang er . R e place any decal that is damag ed or lost.
93-7320
1. Crushing hazard of hand—do not remove the whole bagger from the machine; open the bagger top and then remove the bag(s)
from the bagger. Do not remove the bagger top when it is closed; open the bagger top and then remove it.
Molded into blower housing
1. Cutting hazard of hand—do not place your hand into the
impeller housing.
2. Warning—remove the ignition key and read the instructions
before servicing or performing maintenance.
Molded into the blower belt cover
1. Entanglement hazard, belt—stay away from moving parts.
110-1868
1. Thrown object hazard,
mower—keep the deector
in place.
3. Cutting/dismemberment
of hand or foot—stay away
from moving parts.
2. Thrown object
hazard—Keep bystanders
a safe distance from the
machine; Do not operate
the without deector or
grass collection system in
place.
3
Molded into the blower belt cover
1. Cutting hazard of hand or foot—stay away from moving
parts.
2. Warning—remove the ignition key and read the instructions
before servicing or performing maintenance.
93-7317
1. Thrown object hazard—keep bystanders a safe distance from
the machine.
2. Thrown object hazard, mower—keep the deector in place.
3. Cutting/dismemberment of hand or foot—stay away from
moving parts.
4
Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Step
Description
Qty.
Use
1
No parts required
Remove the discharge chute.
Bafe, 48 inch
1
Carriage bolt, (5/16 x 3/4 inch)
2
Washer, (5/16 inch)
1
2
Locknut, (5/16 inch)
2
Install the grass bafe.
Pivot support
1
Bolt (5/16 x 3/4 inch)
1
Locknut (5/16 inch)
1
Jam nut (3/8 inch)
1
3
Washer (3/8 inch)
1
Install the blower pivot support.
4
Double pulley
1
Install the blower pulley.
Blower assembly
1
5
Belt
1
Install the blower.
Belt cover bracket
1
Screw (1/4 x 3/8 inch)
3
Mower belt cover
1
Screw (1/4 x 1/2 inch)
2
Blower belt cover
1
Bolt (1/4 x 5/8 inch)
2
6
Locknut (1/4 inch)
2
Instal the belt covers.
7
Leveling brackets
2
Install the leveling brackets.
Bolt (1/4 x 3/4 inch)
2
8
Locknut (1/4 inch)
2
Assemble the Bagger
Weight
1
Bolt (3/8 x 2-1/4 inch)
2
Washer (3/8 inch)
4
9
Locknuts (3/8 inch)
2
Instal the weight.
Bagger support assembly
1
Bolt (3/8 x 1 inch)
4
Washer (3/8 inch)
4
10
Locknut (3/8 inch)
4
Install the bagger support assembly.
Bagger 1
11
Grass Bag 2
Install the bagger assembly.
12
No parts required
Mount the discharge tube
Note: Deter mine the left and right sides of the mac hine from the nor mal operating position.
Note: T he installation of this attac hment requires the infor mation found in the Operator’ s Manual ; y ou
should ha v e the man ual at hand to reference during the installation.
5
Step
1
Removing the Discharge
Chute
No Parts Required
Procedure
1. R emo v e the bolt and n ut securing the disc harg e
c hute to the mo w er dec k ( Figure 3 ). R emo v e
the disc harg e c hute and spring assembly .
R etain all par ts for future installation.
Figure 3
1. Mount bracket, discharge
chute
6. Bolt
2. Spring, hooked ends down 7. Locknut
3. Spacer
8. Carriage bolt (5/16 x 5/8
inch)
4. Discharge chute, bracket
9. Locknut (5/16 inch)
5. Discharge chute
2. R emo v e the tw o car riag e bolts and loc kn uts
securing the mounting brac k et to the mo w er
( Figure 3 ). R emo v e the mounting brac k et.
3. Install the tw o car riag e bolts and loc kn uts into
the open mo w er dec k holes . R etain all par ts
for future installation.
Step
2
Installing the Grass Bafe
Parts needed for this step:
1
Bafe, 48 inch
2
Carriage bolt, (5/16 x 3/4 inch)
1
Washer, (5/16 inch)
2
Locknut, (5/16 inch)
Procedure
Install the 48 inc h g rass baffle to the existing g rass
baffle with tw o car riag e bolts (5/16 x 3/4 inc h),
w asher (5/16 inc h) and tw o loc kn uts (5/16 inc h)
as sho wn in Figure 4 . Use the w asher in the larg er ,
upper hole when installing the 48 inc h baffle to
the existing baffle .
Figure 4
1. Mower deck
4. Carriage bolt (5/16 x 3/4
inch)
2. 48 inch bafe
5. Washer (5/16 inch)
3. Grass bafe, existing
6. Locknut (5/16 inch)
6
Step
3
Installing the Blower Pivot
Support
Parts needed for this step:
1
Pivot support
1
Bolt (5/16 x 3/4 inch)
1
Locknut (5/16 inch)
1
Jam nut (3/8 inch)
1
Washer (3/8 inch)
Procedure
1. Slide the pi v ot suppor t o v er the threaded
stud w elded to the front of the mo w er near
the disc harg e opening . Use the inside slot on
the pi v ot suppor t so that the pi v ot suppor t is
closest to the disc harg e opening ( Figure 5 ).
Note: If necessar y , remo v e any hardw are
in the mo w er dec k interfering with the pi v ot
suppor t. R etain all hardw are .
2. Align the pi v ot suppor t parallel with the front
cur v ed edg e of the mo w er dec k and tight up
ag ainst the top of the mo w er . ( Figure 5 ).
3. Secure the pi v ot suppor t to the mo w er with a
bolt (5/16 x 3/4 inc h) and a flang e n ut (5/16
inc h) ( Figure 5 ).
4. Place a jam n ut (3/8 inc h) and w asher (3/8
inc h) sn ug onto the stud. Do not o v er tighten
the jam n ut ( Figure 5 ).
5. R emo v e the mo w er belt co v er from the right
side pulley ( Figure 5 ).
Note: Sa v e all par ts and hardw are for use
when remo ving the blo w er .
Figure 5
1. Pivot support
5. Washer (3/8 inch)
2. Threaded stud
6. Jam nut (3/8 inch)
3. Bolt (5/16 x 3/4 inch)
7. Mower belt cover
4. Flange nut (5/16 inch)
8. Fastener
Step
4
Installing the Blower Pulley
Parts needed for this step:
1
Double pulley
Procedure
1. Pull on the mo w er idler assembly to release
belt tension and remo v e the blade dri v e belt
from the right side pulley; refer to the mac hine
Operator’ s Manual for instr uctions .
Note: Bloc k the blade with a piece of w ood
to stop it from tur ning while y ou remo v e the
pulley n ut. If the blade slips , hold the hex
por tion of the spindle with a wrenc h.
2. R emo v e the n ut and loc k w asher from the
right-hand blade spindle . R emo v e the single
pulley .
Note: W hen the n ut is remo v ed the shaft
is free to drop out of the spindle . Be sure to
suppor t the spindle and blade from the bottom
side .
3. Slide the new double pulley onto the spindle
shaft with the small pulley , facing up . Secure
7
it with the previously remo v ed 5/8 inc h loc k
w asher and n ut ( Figure 6 ).
4. Tighten the n ut to 50-75 ft. lb . (68-101 N m).
5. Install the existing mo w er belt onto the bottom
pulley ( Figure 6 ).
6. Pull on the mo w er idler assembly and install
the existing mo w er belt b y rotating it onto the
idler pulley .
Note: Chec k that mo w er belt is properly
located on the idler and pulleys .
Figure 6
1. New double pulley, small
pulley on top.
3. Mower belt
2. Lock washer and nut, 5/8
inch
Step
5
Installing the Blower
Parts needed for this step:
1
Blower assembly
1
Belt
Procedure
1. Install the mo w er to the mac hine; refer to
Operator’ s Manual .
2. Install the blo w er b y lo w ering the pi v ot pin
into the pi v ot suppor t ( Figure 7 ).
Figure 7
1. Pivot pin 2. Pivot support
3. Open the latc h and swing the blo w er out a w a y
from the mo w er , install the blo w er belt around
the idler and blo w er pulleys as sho wn Figure 8 .
Install the other end of the belt o v er the blo w er
dri v e pulley on the mo w er spindle .
8
Figure 8
1. Idler pulley bracket and
pulley
3. "V" side of belt into top
pulley groove
2. Top (wide) side of belt
against bottom pulley
4. With the belt installed, swing the blo w er to w ard
the mo w er until the blo w er latc h loc ks o v er the
pin at the bac k of the mo w er ( Figure 9 ).
Important: Y ou may ha v e to lift the
blo w er slightl y f or the latch to close.
Ensur e that the latch operates smoothl y
and closes completel y .
Figure 9
1. Blower latch
2. Pin
Step
6
Installing the Belt Covers
Parts needed for this step:
1
Belt cover bracket
3
Screw (1/4 x 3/8 inch)
1
Mower belt cover
2
Screw (1/4 x 1/2 inch)
1
Blower belt cover
2
Bolt (1/4 x 5/8 inch)
2
Locknut (1/4 inch)
Procedure
1. Attac h the belt co v er brac k et to the mo w er
dec k with tw o (1/4 x 3/8 inc h) screws
( Figure 10 ).
2. Attac h the front of the mo w er belt co v er
loosely to the belt co v er brac k et with tw o (1/4
x 1/2 inc h) screws . Attac h the bac k of the
mo w er belt co v er loosely to the mo w er dec k
with a (1/4 x 3/8 inc h) screw ( Figure 10 ).
Note: Do not tighten the screws as
adjustment m ust be made later .
Figure 10
1. Belt cover bracket 3. Mower belt cover
2. Screw (1/4 x 3/8 inch) 4. Screw (1/4 x 1/2 inch)
9
3. Mount the blo w er belt co v er using tw o (1/4 x
5/8 inc h) bolts and tw o (1/4 inc h) loc kn uts
( Figure 11 ). Tighten the loc kn uts slightly so
light drag is felt on the belt co v er when it is
tilted upw ard. T he co v er m ust close freely
when assembled.
Figure 11
1. Blower belt cover 3. Locknut ,1/4 inch
2. Bolt, 1/4 x 5/8 inch 4. Mower belt cover
4. Adjust the mo w er belt co v er b y sliding it so
the blo w er belt co v er just touc hes the blo w er ,
but still opens freely . Tighten the mo w er belt
co v er mounting screws .
Step
7
Installing the Leveling
Brackets
Parts needed for this step:
2
Leveling brackets
Procedure
1. R e place the tw o left side mo w er lev eling
brac k ets (slotted) with tw o new lev eling
brac k ets (hole) as sho wn in Figure 12 . Secure
them with the existing w ashers and hair pin
cotters .
Note: Sa v e the slotted lev eling brac k et for
future side disc harg e operation.
Figure 12
1. Hole leveling bracket 2. Washer and hairpin cotter
2. Chec k the mo w er lev el front-to-rear and
side-to-side; refer to the Operator’ s Manual for
instr uctions .
Step
8
Assembling the Bagger
Parts needed for this step:
2
Bolt (1/4 x 3/4 inch)
2
Locknut (1/4 inch)
Procedure
If necessar y , install the bag g er frame to the co v er .
Attac h the frame assembly to the bag g er co v er
with tw o bolts (1/4 x 3/4 inc h) and tw o loc kn uts
(1/4 inc h) ( Figure 13 ).
Figure 13
1. Frame assembly 3. Bolt, 1/4 x 3/4 inch
2. Bagger cover
4. Locknut (1/4 inch)
10
Step
9
Installing the Weight
Parts needed for this step:
1
Weight
2
Bolt (3/8 x 2-1/4 inch)
4
Washer (3/8 inch)
2
Locknuts (3/8 inch)
Procedure
T he ba g ger adds a lot of w eight to the r ear
of the machine and may cause an unsta ble
condition which could r esult in a loss of
contr ol.
Install the fr ont w eight.
Attac h the w eight to the front of the tractor with
tw o bolts (3/8 x 2-1/4 inc h), four w ashers (3/8
inc h), and tw o loc kn uts (3/8 inc h) as sho wn in
Figure 14 .
Figure 14
1. Footrest frame
4. Washer (3/8 inch)
2. Bolt (3/8 x 2-1/4 inch) 5. Nut (3/8 inch)
3. Front weight
Step
10
Installing the Bagger
Support Assembly
Parts needed for this step:
1
Bagger support assembly
4
Bolt (3/8 x 1 inch)
4
Washer (3/8 inch)
4
Locknut (3/8 inch)
Procedure
Attac h the bag g er suppor t assembly to the
mac hine frame with four bolts (3/8 x 1 inc h), four
w ashers (3/8 inc h), and four loc kn uts (3/8 inc h)
as sho wn in Figure 15 .
Figure 15
1. Machine frame
4. Washer (3/8 inch)
2. Support
5. Locknut (3/8 inch)
3. Bolt (3/8 x 1 inch)
11
Step
11
Installing the Bagger
Assembly
Parts needed for this step:
1 Bagger
2 Grass Bag
Procedure
1. Carefully lift the bag g er top and slide it onto
the quic k attac h brac k et ( Figure 16 ). T he
bag g er top is easier to install if tw o people
w ork tog ether .
Figure 16
1. Bagger top
2. Quick attach bracket
If y ou r emo v e the spring-loaded ba g ger
top when it is closed (in the do wn
position), the top may suddenl y fly open
and y ou or someone else may be br uised,
pinched, or injur ed in another w ay .
Al w ays open (raise) the ba g ger top
bef or e y ou r emo v e or install it on the
quick-attach brack et.
2. Install the bags b y sliding the bag frame hooks
onto the retaining brac k ets ( Figure 17 ).
Figure 17
1. Bag frame hook 2. Retaining bracket
3. Lo w er the bag g er top onto the bags . T hen
push do wn on both bag retainer handles until
they loc k on the bag frame ( Figure 18 ).
Figure 18
1. Bagger top
2. Bag retainer handles
12
Step
12
Mounting the Discharge
Tube
No Parts Required
Procedure
1. Inser t the upper end of the disc harg e tube
into the bag g er top . Slide the lo w er end of
the disc harg e tube into the blo w er disc harg e
extension opening ( Figure 19 ).
2. Hook the r ubber latc h onto the knob
( Figure 19 ).
Figure 19
1. Blower discharge extension 3. Rubber latch
2. Discharge tube 4. Knob
13
Operation
Note: Deter mine the left and right sides of the
mac hine from the nor mal operating position.
T o a v oid per sonal injur y , f ollo w these
pr ocedur es:
Become f amiliar with all operating and
safety instr uctions in the Operator’ s
Man ual f or the mo w er bef or e using this
attachment.
Nev er r emo v e the discharge tube, ba gs,
ba g ger top , or the chute while the engine
is r unning .
Al w ays shut the engine of f and w ait f or
all mo ving par ts to stop bef or e clearing
an obstr uction fr om the ba g ging system.
Nev er do maintenance or r epair s while
the engine is r unning .
Emptying the Grass Bags
Be careful when lifting or handling a g rass bag that
is full. T o empty the g rass bags:
1. Stop the mo w er , set the parking brak e , and
diseng ag e the blade control switc h (PTO).
Stop the engine and remo v e the ignition k ey .
2. Pull up on both bag retainer handles until they
unloc k from the bag frame ( Figure 20 ). Open
(raise) the bag g er top .
Figure 20
1. Bagger top
2. Bag retainer handles
3. Compress debris into the bags . With both
hands , lift up on the bag and unhook it from
the retaining brac k et. Empty the bag . R e peat
the procedure for the other bag .
4. Install the bags b y sliding the bag frame hooks
onto the retaining brac k ets ( Figure 21 ).
Figure 21
1. Bag frame hook 2. Retaining bracket
5. Lo w er the bag g er top onto the bags . T hen
push do wn on both bag retainer handles until
they loc k on the bag frame .
Clearing Obstructions from
the Bagger
1. Stop the mo w er , shift into neutral, set the
parking brak e , diseng ag e the blade control
switc h, stop the engine , and remo v e the
ignition k ey . W ait for all mo ving par ts to stop .
2. Chec k the g rass bags and empty them if they
are full.
3. R emo v e and se parate the disc harg e tube and
c hute from the bag g er top and mo w er . Using
a stic k or similar object, carefully remo v e
and clear the obstr uction from the mo w er ,
disc harg e tube , c hute , and the bag g er top .
4. After y ou remo v e the obstr uction, install the
complete bag g er system and resume operation.
14
Removing the Grass
Collector
An unco v er ed discharge opening could
allo w the la wn mo w er to thr o w objects in
the operator or bystander’ s dir ection and
r esult in serious injur y . Also, contact with
the blade could occur .
Nev er operate the la wn mo w er unless y ou
install a co v er plate, a mulch plate, or a g rass
chute and catcher .
Removing the Discharge Tube
1. Unhook the r ubber latc h onto the knob
( Figure 22 ).
2. Slide the lo w er end of the disc harg e tube out
of the blo w er disc harg e extension opening
( Figure 22 ). Pull the upper end of the disc harg e
tube out of the bag g er top .
Figure 22
1. Blower discharge extension 3. Rubber latch
2. Discharge tube 4. Knob
Removing the Bagger
1. Raise the bag g er top and remo v e the g rass
bags from the bag frame ( Figure 23 ).
Figure 23
1. Bagger top
2. Bag retainer handles
If y ou r emo v e the spring-loaded ba g ger
top when it is closed (in the do wn
position), the top may suddenl y fly open
and y ou or someone else may be br uised,
pinched, or injur ed in another w ay .
Al w ays open (raise) the ba g ger top
bef or e y ou r emo v e or install it on the
quick-attach brack et.
2. Carefully lift the bag g er top and slide it off the
quic k attac h brac k et ( Figure 24 ). T he bag g er
top is easier to remo v e if tw o people w ork
tog ether .
15
Figure 24
1. Bagger top
2. Quick attach bracket
3. Store all bag g er par ts in a con v enient place .
Removing the Belt Covers
1. R emo v e the blo w er belt co v er b y remo ving
tw o (1/4 inc h) loc kn uts and (1/4 x 5/8 inc h)
bolts ( Figure 25 ).
Figure 25
1. Blower belt cover
3. Locknut (1/4 inch)
2. Bolt (1/4 x 5/8 inch)
4. Mower belt cover
2. R emo v e the mo w er belt co v er and belt co v er
brac k et from the right side pulley ( Figure 26 ).
Note: Sa v e all par ts and hardw are for use
when installing blo w er .
Figure 26
1. Belt cover bracket 3. Mower belt cover
2. Screw (1/4 x 3/8 inch) 4. Screw (1/4 x 1/2 inch)
Removing the Blower from the Mower
1. Open the latc h and swing the blo w er out a w a y
from the mo w er , remo v e the blo w er belt from
the mo w er pulley ( Figure 27 ).
Figure 27
1. Idler pulley bracket and
pulley
3. "V" side of belt into top
pulley groove
2. Top (wide) side of belt
against bottom pulley
2. R emo v e the blo w er b y lifting the pi v ot pin out
of the pi v ot suppor t ( Figure 28 ).
16
Figure 28
1. Pivot pin 2. Pivot support
Removing the Blower Pulley from the
Mower
1. Pull on mo w er idler assembly to release belt
tension and remo v e blade dri v e belt from right
side pulley ( Figure 29 ).
Note: Bloc k blade with a piece of w ood to
stop it from tur ning while y ou remo v e the
pulley n ut. If blade slips hold hex por tion of
spindle with a wrenc h.
2. R emo v e n ut and loc k w asher from right hand
blade spindle ( Figure 29 ). R emo v e double
pulley .
Note: W hen n ut is remo v ed the shaft is free
to drop out of the spindle . Be sure to suppor t
the spindle and blade from the bottom side .
Figure 29
1. New double pulley, small
pulley on top.
3. Mower belt
2. Lock washer and nut, 5/8
inch
3. Slide the single pulley onto the spindle shaft.
Secure with previously remo v ed loc k w asher
and n ut ( Figure 30 ).
4. Tighten the n ut to 50-75 ft. lb . (68-101 N m).
5. Install the existing mo w er belt b y rotating it
onto the pulley ( Figure 30 ).
Note: Chec k that mo w er belt is properly
located on idler and pulleys .
Figure 30
1. Single groove pulley 3. Mower belt
2. Lock washer and nut
Removing the Blower Pivot Support
1. R emo v e the pi v ot suppor t and pi v ot brac k et
from the mo w er ( Figure 31 ).
Note: Sa v e all par ts and hardw are for use
when installing blo w er .
17
2. Install the previously remo v ed hardw are in the
open hole of the mo w er for safety ( Figure 31 ).
3. Install the mo w er belt co v er using existing
hardw are ( Figure 31 ).
Figure 31
1. Pivot support
5. Washer (3/8 inch)
2. Threaded stud
6. Jam nut (3/8 inch)
3. Bolt (5/16 x 3/4 inch)
7. Mower belt cover
4. Flange nut (5/16 inch)
8. Fastener
Open holes in the mo w er expose y ou
and other s to thr o wn de bris which could
cause injur y .
Nev er operate the mo w er without
hard w ar e mounted in all holes in the
mo w er .
Removing the Grass Bafe
R emo v e the tw o car riag e bolts (5/16 x 3/4 inc h),
one w asher (5/16 inc h) and tw o loc kn uts (5/16
inc h), as sho wn in Figure 32 , securing the 48 inc h
baffle to the existing g rass baffle . R emo v e the 48
inc h g rass baffle .
Figure 32
1. Mower deck
4. Carriage bolt (5/16 x 3/4
inch)
2. 48 inch bafe
5. Washer (5/16 inch)
3. Grass bafe, existing
6. Locknut (5/16 inch)
Install the Discharge Chute
W ithout the g rass deflector , discharge
co v er , or complete g rass catcher assembl y
mounted in place, y ou and other s ar e
exposed to blade contact and thr o wn de bris.
Contact with the r otating mo w er blade(s)
and thr o wn de bris will cause injur y or death.
Nev er r emo v e the g rass deflector fr om
the mo w er because the g rass deflector
r outes material do wn to w ard the turf.
If the g rass deflector is ev er dama ged,
r eplace it immediatel y .
Nev er put y our hands or feet under the
mo w er .
Nev er tr y to clear the discharge ar ea or
mo w er blades unless y ou mo v e the blade
contr ol s witch (PT O) to Of f and r otate
the ignition k ey to Of f. Also r emo v e the
k ey and pull the wir e of f of the spar k
plug(s).
1. Install the mounting brac k et onto the mo w er
with car riag e bolts (5/16 x 5/8 inc h) and
loc kn uts (5/16 inc h) as sho wn in Figure 33 .
2. Install the disc harg e c hute onto the mo w er
( Figure 33 ) in betw een the mounting brac k ets .
18
Figure 33
1. Mount bracket, discharge
chute
6. Bolt
2. Spring, hooked ends down 7. Locknut
3. Spacer
8. Carriage bolt (5/16 x 5/8
inch)
4. Discharge chute, bracket
9. Locknut (5/16 inch)
5. Discharge chute
3. Align the disc harg e c hute with the holes in the
brac k ets and the spring and spacer in the space
betw een the brac k ets and abo v e the deflector
( Figure 33 ).
4. Place the spring and spacer so that the hook ed
ends of the spring are pointing do wn, with one
end contacting on the mo w er dec k and the
other o v er the deflector ( Figure 33 ).
5. Secure the deflector to the mo w er brac k et
with the bolt. T he bolt should pass through
the g rass deflector , spring, spacer , and
brac k ets . Secure the assembly with the loc kn ut
( Figure 33 ).
Note: It ma y be helpful to press do wn near
the end of the bolt with a 9/16 inc h open end
wrenc h to align the bolt with the second hole
on the mo w er brac k et and g rass deflector .
6. Lift the disc harg e c hute and c hec k that it is
spring loaded and pi v ots freely to the full do wn
position.
Important: T he discharge chute must
be spring loaded in the do wn position. Lift
the deflector up to test that it snaps to the
full do wn position.
Replacing the Leveling Brackets
1. R e place the tw o , left side mo w er lev eling
brac k ets (hole) with tw o slotted lev eling
brac k ets ( Figure 34 ). Secure them with the
existing w ashers and hair pin cotters .
Note: Sa v e the (hole) lev eling brac k et for use
when the blo w er is installed.
Figure 34
1. Slotted leveling bracket 2. Washer and hairpin cotter
2. Chec k the mo w er lev el front-to-rear and
side-to-side; refer to the Operator’ s Manual for
instr uctions .
Operating Tips
Tips for Bagging
Size
R emember that the mo w er is long er and wider
with this attac hment installed. By tur ning too
shar ply in confined places y ou ma y damag e the
attac hment.
Trimming
Alw a ys trim with the left side of the mo w er . Do
not trim with the right side of the mo w er because
y ou could damag e the bag g er’ s c hute and disc harg e
tube .
Cutting Height
Do not set the mo w er cutting height too lo w
because long g rass sur rounding the mo w er can
prev ent air from g etting under the mo w er and
entering the bag ging system. If enough air doesn t
g et under the mo w er , the bag ging system will plug .
19
Cutting Frequency
Cut the g rass often, especially when it g ro ws
rapidly . Y ou will ha v e to cut y our g rass twice if
it g ets ex cessi v ely long .
Cutting Technique
F or best la wn appearance , be sure to slightly
o v erlap the mo w er into the previously cut area.
T his helps reduce the load on the engine and
reduces the c hance of plug ging the c hute and
disc harg e tube .
Using Bag Liners
Although not required, bags ma y be inser ted
into eac h g rass bag to collect clippings and mak e
disposal more con v enient ( Figure 35 ). If y ou use a
bag liner , remo v e the filled g rass bag and close the
top of the liner . T hen pull the liner out the g rass
bag or tur n the bag upside do wn while holding the
handle on the bottom of the g rass bag, allo wing
the liner to slide out.
Figure 35
1. Cloth grass bag
2. Bag (liner)
Bagging Speed
Most often y ou will bag with the mo w er throttle
in the F ast position and dri v e at a nor mal g round
speed. Ho w ev er , in extremely dr y and dusty g rass ,
y ou ma y w ant to slightly reduce the throttle speed
and increase the g round speed of the mo w er . T he
bag ging system ma y plug if y ou dri v e too fast and
the engine speed g ets too slo w . On hills it ma y
be necessar y to slo w the mo w er g round speed.
T his helps maintain the engine speed and bag ging
efficiency . Mo w do wnhill whenev er possible .
As the ba g ger fills, extra w eight is added to
the back of the machine. If y ou stop and
star t suddenl y on hills, y ou may lose steering
contr ol or the machine may tip .
Do not star t or stop suddenl y when going
uphill or do wnhill. A v oid uphill star ts.
If y ou do stop the machine when going
uphill, disenga ge the blade contr ol
s witch. T hen back do wn the hill using a
slo w speed.
Do not change speeds or stop on slopes.
Bagging Long Grass
Bag ging Long Grass Ex cessi v ely long g rass is
hea vy and ma y not be propelled completely into
the g rass bags . If this happens , the disc harg e tube
and c hute ma y plug . T o a v oid plug ging the bag ging
system, mo w the g rass at a high height of cut, then
lo w er the mo w er to y our nor mal cutting height
and re peat the bag ging process .
Bagging Wet Grass
Alw a ys tr y to cut g rass when it is dr y because y our
la wn will ha v e a neat appearance . If y ou m ust
cut w et g rass , use the con v entional side disc harg e
feature of the mo w er . Sev eral hours later , when
the clippings are dr y , install the complete bag g er
attac hment and v acuum up the g rass clippings .
Signs of Plugging
As y ou are bag ging, a small amount of g rass
clippings nor mally blo w out the front of the
mo w er . An ex cessi v e amount of clippings blo wing
out indicates that the bags are full or the system
is plug g ed.
20
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Toro 48in Vac-Bagger, TimeCutter Z Riding Mowers User manual

Category
Lawnmowers
Type
User manual

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