Orlaco 0113561 Installation Manual & Quick Start Manual

Brand: Orlaco

Model: 0113561

Category: Security cameras

Type: Installation Manual & Quick Start Manual

Camera AFZ PAL Serial

Camera AFZ NTSC Serial

Camera AFZ Sst

Camera AFZ PAL HW

Installation Manual

Manual No. IM0973112, A 03

Article no. 0103481, 0113481

0103512

0103531, 0113531

0103561, 0113561

01/2016

English

2 IM0973112 A 03 IM0973112 A 03 3

Installation Manual

Camera AFZ Sst; Art. no. 0103481

Camera AFZ Sst RS485; Art. no. 0113481

Camera AFZ PAL HW; Art. no. 0103512

Camera AFZ PAL Serial; Art. no. 0103531

Camera AFZ PAL Serial RS485; Art. no. 0113531

Camera AFZ NTSC Serial; Art. no. 0103561

Camera AFZ NTSC Serial RS485; Art. no. 0113561

Safety

In order to guarantee safe operation, these safety instruc-

tions must be read before you start using this equipment.

• Do not open the enclosure. The camera is pressurised. This can cause

damage, short-circuiting or electrical shocks.

• Do not expose the equipment to extreme temperatures. This can cause

deformation of the enclosure or damage to internal components.

• Repairs or adjustments to the equipment may only be undertaken by

Orlaco.

• The equipment must be assembled as shown in this manual.

• If there have been alterations or changes to this equipment that have

not been specifically approved by Orlaco, use of this equipment is not

permitted.

Before you start using this equipment, please read this manual carefully

and follow all instructions. This installation manual describes the func-

tions of the equipment, outlines the connection options and explains how

to put the equipment into operation. We recommend that you keep this

manual in a safe place for reference purposes.

If you have any questions or issues concerning the operation of this

equipment, consult the relevant section in the manual or contact the

Orlaco Products BV Service department.

The camera and monitor systems from Orlaco comply with the latest CE,

ADR, EMC and mirror-directive regulations. All products are manufac-

tured in accordance with the ISO 9001 quality management, ISO/TS16949

quality automotive and ISO 14001 environmental management.

Contents Page

1. Introduction 3

2. Mounting 3

3. Operation 3

3.1. Overpressure in the enclosure 3

3.2. Valve 3

3.3. Switching on and off 3

4. Electrical installation 4

4.1. Camera 4

4.2. Supplied cable 4

4.3. Camera 5

5 Technical specifications 6

6. Dimensions 7

7. Pelco-D commands 8

8. Jittter 10

9. Maintenance and cleaning 10

10. Disposal 10

11. General terms and conditions 11

12. Release notes 11

Installation Manual

Available documentation

DS0103481 Camera AFZ Sst (0113481)

DS0961301-0103512 Camera AFZ PAL HW

DS0103531 Camera AFZ PAL Serial (0113531)

DS0103561 Camera AFZ NTSC Serial (0113561)

Art. no.

0103531/0113531/0103561/0113561

Art. no. 0103481/0113481

Art. no. 0103512

1. Introduction

These Auto Focus Zoom (AFZ) cameras have excellent specification

properties for maximum performance on the different workstations, such

as cranes, emergency vehicles, vessels and military vehicles.

2. Mounting

A camera bracket is supplied with the Camera AFZ Alu/Sst; the package

includes the necessary nuts, bolts and washers.

Use of a different type of bracket or bracket made by a different

manufacturer is not permitted.

This bracket is suitable for mounting the camera in hanging, standing and

overhead positions, see figure 1. Use a Allen key to adjust the bracket to

the camera with M6 socket head cap screws. Use a 13-mm open-ended

spanner to secure the camera bracket with four M8 bolts, nuts and wash-

ers. See figure 2.

3. Operation

3.1. Overpressure in the enclosure

The enclosure of the Camera AFZ is with dry-nitrogen filled and has a 1,4

Bar overpressure, therefore IP68 according to IEC 60529 (25 m under

water).

3.2. Valve

WARNING: Do not open the enclosure.

The enclosure is protected by static pressurisation (Nitrogen).

The enclosure shall be filled only by the manu-facturer.

The filling valve, may ONLY be used by the manufacturer. Do not remove

the blue seal. See figure 3 A. The warranty expires when the blue seal

is broken!

The warranty expires when the user does not act according the

instructions.

If the pressure is lost send the device back to the manufacturer for inves-

tigation, repair and testing.

3.3. Switching on and off

The Camera AFZ Alu/SSt is switched on by connecting the connector

cables to the power supply. It is switched off by disconnecting the Power

cable from the power supply. Under normal circumstances, the system

starts once the power is 24V/DC+/-10%.

Ensure that all parts are firmly fixed, stable and secure.

Figure 2

Figure 3

Attention:

Always use the

Isolation manchets

Figure 1

Filling valve

with blue seal

UNITS IN MM

Indicatie light

(red)

Camera ON

Indicatie light

(green)

Heating ON

(Demister 2 heater)

122,0

96,0

13,0

80,0

74,9

7,7

40,0

14,7

R4,5 +0,5 -0,0

∅10,0

122,0

141,5

109,0

140,2

260,0

122,0

141,5

Bracket overhead Bracket standing

Bracket hanging

4 IM0973112 A 03 IM0973112 A 03 5

4. Electrical installation

4.1. Cameras:

Art. no. 0103531 Camera AFZ PAL Serial

Art. no. 0113531 Camera AFZ PAL Serial RS485

Art. no. 0103561 Camera AFZ NTSC Serial

Art. no. 0113561 Camera AFZ NTSC Serial RS485

Art. no. 0103481 Camera AFZ Sst

Art. no. 0113481 Camera AFZ Sst RS485

Camera connector 7p male, see figure 4.

Electrical connections:

1 = Coax core (Video signal)

2 = Coax shielding (Video GND)

3 = Red (12...24V/DC)

4 = Black (0V)

5 = Orange (Serial TX)

6 = Yellow (Serial RX)

7 = Grey (Not connected)

Shielding GND

4.2. Supplied cable

Art. no 0304410 Cable 6,0m m7M m7F, see figure 6.

Electrical connections, see figure 5.

1 = Coax Core

2 = Coax Shield

3 = Red (Power input)

4 = Black (0V)

5 = Orange (Rx)

6 = Yellow (Tx)

7 = Grey (Aux)

For specifications; see Data sheet DS0304410

4.3. Camera

Art. no. 0103512 Camera AFZ PAL Hard wired.

Cable Art. no 1220250. Length 10m.

Cable connections, see figure 7.

The Camera AFZ Alu/Sst must be connected by qualified

electricians. Under no circumstances you should make

connections that are not described in this manual.

Solder side

7p male connector

Figure 4

Front side molded

7P Male connector

Front side molded

7P Female connector

Cable length

100

0304***

Label 1

Label 2

CAMERA-END

Molded connector 7pin male Molded connector

7pin female

Figure 5

Figure 6

Art. no. 0103531, 0103561

Art. no. 0103481

1220250

5 m Multi cable

14 White/black; not connected

13 Green Brightness on/off

12 Purple Autofocus on/off

11 White 0-Lux on/off

10 Red/Black Zoom in slow

9 Blue Zoom out slow

8 Grey Zoom in fast

7 Brown Zoom out fast

6 Yellow Focus

5 Pink Focus

4 Black 0V

3 Red Power input

2 Coax shielding Video GND

1 Coax core Video signal

12-24V/DC

Figure 7

Art. no. 0103511

Installation Manual Installation Manual

6 IM0973112 A 03 IM0973112 A 03 7

UNITS IN MM

Indicatie light

(red)

Camera ON

Indicatie light

(green)

Heating ON

(Demister 2 heater)

122,0

96,0

13,0

80,0

74,9

7,7

40,0

14,7

R4,5 +0,5 -0,0

∅10,0

122,0

141,5

109,0

140,2

260,0

122,0

141,5

6. Dimensions

Installation Manual Installation Manual

5. Technical specications

5.1. Cameras:

Art. no. 0103531 Camera AFZ PAL Serial

Art. no. 0113531 Camera AFZ PAL Serial RS485

Art. no. 0103561 Camera AFZ NTSC Serial

Art. no. 0113561 Camera AFZ NTSC Serial RS485

Art. no. 0103481 Camera AFZ Sst

Art. no. 0113481 Camera AFZ Sst RS485

CCD sensor: 1/4” type Super HAD CCD II.

Effective pixels: ± 570000 pixels (PAL).

Hor. resolution: 670 TV lines.

Lens: 40x optical zoom f = 3.06 mm to 122.4 mm (WIDE), F1.6 to F4.6

(TELE), 12x digital.

Lens speed: From wide optical to tele optical 3,5 sec.

Angle of view (H): 60° (wide) 1,6° (tele).

Min. working distance: 10 mm (WIDE end), 1500 mm (TELE end).

Min. illumination: 0,6lux (1/60sec), 0,04lux (1/3sec). 0 lux mode.

S/N ratio: 50 dB or more.

TV system: PAL, CVBS, Output: 1 Vtt composite video into 75 ohm.

Presets: 128 presets Visca and 255 presets Pelco-D.

Construction Alu: Stainless steel QS304, mounting parts and sun cover,

anodised Aluminium housing, suitable for mobile applications with

shocks and vibrations. Corrosion proof housing according to IEC 60068-

2-52 salt mist, cyclic.

Construction Sst: Housing, mounting parts and sun cover; stainless

steel QS304, suitable for mobile applications with shocks and vibrations.

Corrosion proof housing according to IEC 60068-2-52 salt mist, cyclic.

Ingress protection: IP 68 according to IEC 60529 (25 m under water),

dry-nitrogen filled, 1,4 Bar overpressure.

Bracket Alu: Standard Alu bracket, including bolts, nuts and washers.

Suitable for mounting overhead and standing.

Bracket Sst: Stainless steel bracket, including bolts, nuts and washers.

Suitable for mounting overhead and standing.

Operating temperature: -40°C to +85°C.

Glass: Chemically hardened lens glass, 7x stronger than ordinary glass,

scratchproof surface, following “VII Flachgläser”(German std.).

Weight Alu: 2,6 kg.

Weight Sst: 5,1 kg.

Power input: Cable between camera and power supply < 50 m 12-24V/

DC, > 50 m 18-24V/DC.

Power consumption: Temperature <0°C (heating on): 7,2 W & >0°C

(heating off): 3,6 W.

Communication: Communication via serial interface, Visca-, Pelco-D

protocol (RS232 or RS485) 9,6 Kbps. (For Art.no 0103511; through pin

nr. 5 and 6 on the 7 poles connector).

Green Passport: All materials are compliant to Green Passport

requirements according IMO resolution MEPC.197(62) as adopted on

15 July 2011 (Maritime sector: International Maritime Organization

concerning the functions of the Marine Environment Protection

Committee).

5.2. Cameras:

Art. no. 0103512 Camera AFZ PAL Hard wired.

CCD sensor: 1/4” type Super HAD CCD II.

Effective pixels: ± 570000 pixels (PAL).

Hor. resolution: 670 TV lines.

Lens: 40x optical zoom f = 3.06 mm to 122.4 mm (WIDE), F1.6 to F4.6

(TELE), 12x digital.

Lens speed: From wide optical to tele optical 3,5 sec.

Angle of view (H): 60° (wide) 1,6° (tele).

Min. working distance: 10 mm (WIDE end), 1500 mm (TELE end).

Min. illumination: 0,6lux (1/60sec), 0,04lux (1/3sec). 0 lux mode.

S/N ratio: 50 dB or more.

TV system: PAL, CVBS, Output: 1 Vtt composite video into 75 ohm.

Presets: 128 presets Visca and 255 presets Pelco-D.

Construction Alu: Stainless steel QS304, mounting parts and sun cover,

anodised Aluminium housing, suitable for mobile applications with

shocks and vibrations. Corrosion proof housing according to IEC 60068-

2-52 salt mist, cyclic.

Ingress protection: IP 68 according to IEC 60529 (25 m under water),

dry-nitrogen filled, 1,4 Bar overpressure.

Bracket Alu: Standard Alu bracket, including bolts, nuts and washers.

Suitable for mounting overhead and standing.

Operating temperature: -40°C to +85°C.

Glass: Chemically hardened lens glass, 7x stronger than ordinary glass,

scratchproof surface, following “VII Flachgläser”(German std.).

Weight Alu: 2,6 kg.

Power input: Cable between camera and power supply < 50 m 12-24V/

DC, > 50 m 18-24V/DC.

Power consumption: Temperature <0°C (heating on): 7,2 W & >0°C

(heating off): 3,6 W.

Communication: Hard wired input

Green Passport: All materials are compliant to Green Passport

requirements according IMO resolution MEPC.197(62) as adopted on

15 July 2011 (Maritime sector: International Maritime Organization

concerning the functions of the Marine Environment Protection

Committee).

8 IM0973112 A 03 IM0973112 A 03 9

Set preset is also used for some special function by using a special Preset ID.

Pan/Tilt unit:

Preset ID 0x56 Start wipe/wash cycle, this blocks white hot LUT selection in pan/tilt/TIC combination.

Autofocus camera:

Preset ID 0x58 and 0x15 will switch the IR block filter into the optical path.

Preset ID 0x59 and 0x16 will switch the IR block filter out of the optical path.

TIC camera:

Preset ID 0x55 Switch to the Black hot color LUT.

Preset ID 0x56 Switch to the White hot color LUT (not available when combined with pan/tilt unit).

Preset ID 0x57 Switch to the Ice&fire color LUT.

Preset ID 0x58 and 0x15 Switch to the Rainbow color LUT.

Preset ID 0x59 and 0x16 Will force a flat field calibration cycle.

Clear Preset:

Byte Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x05 0x00 Preset chksm

0xff ID

Preset ID valid range = 0-5.

Go To Preset (not for TIC camera):

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x07 0x00 Preset chksm

0xff ID

Preset ID valid range = 0-5.

Set Zoom Speed:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x25 0x00 Zoom chksm

0xff Speed

Remarks: Zoom speed valid values 0-3.

Set Focus Speed:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x27 0x00 Focus chksm

0xff Speed

Remarks: Focus speed valid values 0-3.

Auto-focus auto/on/off:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x2B 0x00 Focus chksm

0xff ctrl

Remarks: Focus ctrl 0,1 = Auto, 2 = off.

Backlight compensation on/off:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x31 0x00 BLC chksm

0xff ctrl

Remarks: BLC ctrl 1 = off, 2 = on.

Installation Manual Installation Manual

7. Pelco-D commands

Pelco-D protocol as implemented in Orlaco Zoom camera or PTZ unit.

Commands detailed below are accepted, no responses are sent.

Bron:Pelco PTZ protocols, D Protocol, Version 5.0.1 1 april 2008 by Eric Hamilton (C) Pelco.

Command format:

All commands are seven (D Protocol)bytes long.

D Protocol Command Format/Names:

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. cmnd1 cmnd2 data1 data2 chksm

0xff

Bytes D Protocol:

1 sync : Always 0xFF to indicate the start of a command.

2 addr : Camera address. Range is 1 ! 255 (0x01 ! 0xFF). 0x01 is for camera #1, etc.

3 cmnd1 : Extension of the basic command. The basic command is in the cmnd2 position.

4 cmnd2 : The basic command. For extended commands, all of these are odd numbers.

5 data1 : Usually is the Pan speed index.

6 data2 : Usually is the Tilt speed index.

7 cksm : This is the arithmetic sum of all bytes except for the sync byte and itself.

Command Sets

There are two sets/types of commands:

1 “Motion” commands, i.e. pan, tilt, iris, zoom and focus; are “bit encoded” commands that always have bit 0 in cmnd2 set to 0.

Any number of non-exclusive bits may be set in the cmnd1 and cmnd2 bytes for this format of command, data1 and data2 are pan and tilt speed index.

2 “Non-motion” commands, i.e. call preset, set pan angular position; are “numerically encoded”.

These commands always have bit 0 in cmnd2 set to a 1.

Implemented “Motion” commands:

cmnd1 and cmnd2 are represented as follows:

Byte 3, cmnd1

Bit 7 Bit 6 Bit 4 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

0 0 0 0 0 0 0 Focus

Near

Byte 4, cmnd2

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Focus Zoom Zoom Down Up Left Right 0

Far Wide Tele

Data1, Data2 (Pan/Tilt speed), Byte 5,6 contain the speed.

Speed is in the range of `0x00’ to `0x3F’ (high speed) and `0x40’ for “turbo” speed.

Turbo speed is the maximum speed the device can obtain.

A pan speed value of `0x00’ results in very slow motion, not cessation of motion.

To stop pan motion both the Left and Right direction bits must be turned off, set to `0’,

regardless of the value set in the pan speed byte.

Implemented “Non-motion” commands.

Set Preset (TIC has only special presets):

Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Sync addr. 0x00 0x03 0x00 Preset chksm

0xff ID

Preset ID valid range = 0-5.

10 IM0973112 A 03 IM0973112 A 03 11

Installation Manual Installation Manual

8. Jitter (e.g. wobbling image during zoom).

Some viewing equipment are more sensitive to horizontal jitter (e.g. wob-

bling image during zoom). When this horizontal jitter occurs, below visca

commands can be send sequentially to lower the jitter.

1  8x 01 7F 01 7F FF

2  8x 01 7F 7F 02 00 00 01 08 00 FF

3  8x 01 7F 7F 02 0F 02 05 00 01 FF

4  Cycle power off/on of the camera

To reset camera to Factory default setting (PLL), send following com-

mands:

1  8x 01 7F 01 7F FF

2 8x 01 7F 7F 02 00 00 01 08 00 FF

3  8x 01 7F 7F 02 0F 02 05 00 00 FF

4 Cycle power off/on of the camera

Only use this commands in combination with a PAL

Camera.

Only send this commands once as it is stored in the

EEPROM.

9. Maintenance and cleaning

Use a soft cloth to remove dirt etc. from the lens.

Do not clean this product with aggressive

chemicals or abrasive cleaning agents.

10. Disposal

Disassembly, removal and disposal. Local regulations for dealing with

waste must be followed when disposing of disassembled components or

entire units.

11. General terms and conditions

Orlaco Products BV is not liable for damage resulting from inadequate

servicing, incorrect usage or alterations made to the equipment without

informing the manufacturer in writing.

This installation manual has been made available by Orlaco Products

or made public in printed form, in photocopy form or on microfilm, or in

any other way, without the prior written permission of Orlaco. This also

applies to the associated drawings and figures.

Orlaco reserves the right to make changes to components at any time

without informing customers beforehand or directly. All dimensions given

are for commercial purposes.

For information regarding repairs that is not covered in this manual,

please contact the Orlaco Products BV service department.

This manual has been prepared with all due care and attention. However,

Orlaco Products BV cannot be held responsible for any errors in this

manual or any consequences thereof.

FCC compliance statement:

The camera comes under section for commodity codes for electronic

equipment. This is known as “Harmonize code: 8525.30.9060” and the

importer can check off Block 2 on FCC form which states: “An FCC grant

of equipment authorization and an FCC ID are not required, but the equip-

ment complies with FCC technical requirements.”

Caution: Any changes or modifications in the construction of this device

which are not expressly approved by the party responsible for compliance

could void the user’s authority to operate the equipment. Camera/Display

sets are visual aids and objects visible in camera/Display systems are

smaller or bigger than they appear on screen.

12. Release Notes

R1-0. New edition, Januari 2016.

A 01. Cable length added at Camera AFZ HW, October 2016.

A 02. Specs: 0 lux mode added, November 2016.

A 03. Specs Hard wired camera changed, December 2016.

Orlaco is a Manufacturing company that specializes in making cameras

and monitor systems for commercial vehicles, fork-lift trucks, cranes, off

shore and maritime.

Our objective is to design and produce camera systems for the profes-

sional market that improve the drivers view and increase operating

efficiency.

At our factory in Barneveld, we have a production department, ware-

house, design department, service department and showroom.

Vision is our mission®, and Orlaco therefore deploys the development,

manufacture, supply and service of camera and display systems that will

improve safety and efficiency of all vehicles, machinery and vessels. Our

systems give the end user a view on each blind spot and create comfort

and improved working conditions. Our active approach will support mar-

ket demands and innovations and will lead to enthusiastic ambassadors

in the market; our Customers.

For more information: www.orlaco.com

ORLACO

Orlaco 0113561 Installation Manual & Quick Start Manual

Brand: Orlaco

Model: 0113561

Category: Security cameras

Type: Installation Manual & Quick Start Manual

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Orlaco 0113561 Installation Manual & Quick Start Manual

Orlaco 0113561 Installation Manual & Quick Start Manual

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