SICK VISIC50SF Operating instructions

SICK
Brand
SICK
Model
VISIC50SF
Type
Operating instructions

This manual is also suitable for

MMM
I
MMMOPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
VISIC50SF
Smoke Detector in Tunnels
Installation, Operation, Maintenance
Title Page
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Described Product Product name: VISIC50SF
Document ID Title: Operating Instructions VISIC50SF
Part No.: 8016984
Version: 1.0
Release: 2014-12
Manufacturer SICK AG
Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany
Phone: +49 7641 469-0
Fax: +49 7641 469-1149
E-Mail: [email protected]
Place of Manufacture SICK AG
Nimburger Str. 11 · D-79276 Reute · Germany
Trademarks Product names used in this document may be trademarks and are only used for
identification purposes.
Original Documents The English edition 8016984 of this document is an original document from SICK AG.
SICK AG assumes no liability for the correctness of an unauthorized translation.
Please contact SICK AG or your local representative in case of doubt.
Legal Information Subject to change without notice.
© SICK AG. All rights reserved.
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Used symbols
WARNING
Risk or hazardous situation which could result in severe personal injury or death.
CAUTION
Hazard or unsafe practice which could result in personal injury or property damage.
NOTICE
Hazard which could result in property damage.
Hazard (general)
Hazard by voltage
Hazard for the environment/nature/organic
life
Important technical information for this
product
Important information on electric or
electronic functions
Supplementary information
Link to information at another place
CONTENTS
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1 Important Information .............................................................................. 9
1.1 About this document ...................................................................................... 9
1.2 Responsibility of user ..................................................................................... 9
1.3 Intended use ................................................................................................. 10
1.3.1 Purpose of the device .................................................................. 10
1.3.2 Product identification .................................................................. 10
1.3.3 Installation location...................................................................... 10
2 Product Description................................................................................. 11
2.1 Features of the VISIC50SF ........................................................................... 11
2.2 Device versions............................................................................................. 12
2.2.1 Standard components: VISIC50SF visibility measurement
(K-value)........................................................................................ 12
2.2.2 Optional equipment...................................................................... 12
2.2.2.1 Temperature measurement PT1000 ....................... 12
2.2.2.2 Terminal box ............................................................. 13
2.2.2.3 Tunnel Adapter Device (TAD) ................................... 14
2.2.2.4 Fog dissipation (cover with integrated heating
element) .................................................................... 15
2.2.2.5 Bus interface: PROFIBUS DP-V0, Modbus-RTU ....... 15
2.2.3 Measuring principle...................................................................... 16
2.2.4 Interior view of the VISIC50SF ..................................................... 16
2.3 Interfaces ...................................................................................................... 19
2.3.1 Analog interfaces characteristics ................................................ 19
2.3.2 Digital interfaces properties ........................................................ 19
2.3.3 Modbus-RTU interface characteristics ........................................ 19
3 Installation................................................................................................20
3.1 Protective measures for assembly and installation .................................... 20
3.2 Material required for assembly and installation ......................................... 21
3.2.1 Preparations at the installation location..................................... 22
3.3 Assembly ....................................................................................................... 22
3.3.1 Scope of delivery .......................................................................... 22
3.3.2 Installing the VISIC50SF .............................................................. 22
3.3.3 Assembling the terminal box ....................................................... 25
3.3.4 Fitting the terminal box (optional) ............................................... 26
3.3.5 Installation of TAD (optional) ....................................................... 27
3.3.6 Installation of temperature sensor PT1000 (optional)............... 27
3.4 Wiring of VISIC50SF...................................................................................... 29
3.4.1 Electrical installation safety information .................................... 29
3.4.2 Connecting the LED...................................................................... 29
3.4.3 Wiring of analog outputs, relay outputs and voltage supply ...... 31
3.4.4 Bus interface wiring ..................................................................... 32
3.4.5 Shielding ....................................................................................... 32
3.4.6 Terminal box wiring ...................................................................... 34
3.4.7 TAD wiring ..................................................................................... 35
Contents
Contents
CONTENTS
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3.5 Connections...................................................................................................36
3.5.1 Standard version ..........................................................................36
3.5.2 VISIC50SF with terminal box........................................................36
3.5.3 VISIC50SF with Tunnel Adapter Device (TAD) .............................37
3.6 Start-up..........................................................................................................37
3.6.1 Start-up, step by step ...................................................................38
3.7 Bus connections............................................................................................39
3.7.1 Modbus-RTU (integrated in the VISIC50SF standard version)....39
3.7.1.1 Modbus-RTU data format..........................................39
3.7.1.2 Modbus-RTU baud rates ...........................................39
3.7.1.3 Modbus interface register structure ........................40
3.7.1.4 Modbus-RTU Read Coil (0x01) .................................41
3.7.2 PROFIBUS DP-V0 (optional)..........................................................41
3.7.2.1 PROFIBUS addressing ...............................................41
3.7.2.2 PROFIBUS DP-V0 baud rates ....................................42
3.7.2.3 Access via GSD file ...................................................42
3.7.3 RS-485 - Topology and bus termination ......................................43
3.7.4 Stub line length for terminal box on all RS-485 bus systems ....44
4 Operation ..................................................................................................45
4.1 Operating and display elements...................................................................45
4.1.1 Display with keypad in VISIC50SF................................................45
4.1.2 Reset button and “Maint” LED.....................................................45
4.1.3 Display unit in the TAD .................................................................45
4.2 Operating states............................................................................................46
4.2.1 Checking the operating state (visual control)..............................46
4.2.2 Checking malfunction displays ....................................................46
4.3 Checking the analog outputs........................................................................46
4.3.1 Displaying measured values ........................................................46
4.4 Operating functions.......................................................................................46
4.5 Status messages...........................................................................................46
4.5.1 Malfunction messages .................................................................47
4.5.2 Maintenance request messages..................................................47
5 Menu Navigation VISIC50SF ..................................................................48
5.1 Menu structure..............................................................................................48
5.1.1 Short description: Entering settings on the keypad ....................48
5.1.2 Input field with a blinking digit to be edited ................................48
5.2 Measuring operation mode “RUN” ...............................................................48
5.3 “SET” mode ...................................................................................................49
5.3.1 Navigation in “SET” mode ............................................................49
5.3.2 Structure and sequence of submenu items ................................49
5.3.3 Activating maintenance in menu item “Maint” ...........................50
5.3.4 Calling up maintenance request and malfunction messages
with menu item “Status” ..............................................................50
5.3.5 Calling-up the operating duration in submenu item “Uptime” ...51
5.3.6 Calling up the software version in submenu item “SwVers”.......51
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5.4 Connecting the bus systems ........................................................................ 52
5.4.1 Setting the RS-485 interface with submenu item “Bus”............ 52
5.5 Setting bus parameters................................................................................ 53
5.5.1 Setting the PROFIBUS address in “PB ID”................................... 53
5.5.2 Setting the Modbus address in “MB ID” ..................................... 53
5.5.3 Setting the Modbus data transfer format with menu item
“MB Par” ....................................................................................... 54
5.5.4 Setting the Modbus baud rate with menu item “MB BdR”......... 55
5.6 Testing digital/analog outputs ..................................................................... 56
5.6.1 Signal test “IO test” ...................................................................... 56
5.6.2 Testing the analog output for the K-value with menu item “k” .. 56
5.6.3 Testing the analog output for the temperature value with
menu item “Temp” ....................................................................... 57
5.6.4 Testing the “Maintenance request” relay with menu item
“MRq” ........................................................................................... 57
5.6.5 Testing the malfunction relay with menu item “Fail” ................. 57
5.6.6 Testing the limit value relay with menu item “Limit” .................. 58
5.7 Upper limit for scaling of analog output with menu item “AO HI” .............. 58
5.8 Setting limit values in menu item “Limit”.................................................... 58
5.8.1 Setting the limit value for the visibility value (K-value) using
“K-value”....................................................................................... 59
5.8.2 Setting the limit value for the increase rate of the K-value
using “K_G” .................................................................................. 59
5.8.3 Setting the limit value for the temperature value using
“Limit Temp”................................................................................. 59
5.8.4 Setting the limit value for the increase rate of the temperature
using “Limit Gradient Temp” ....................................................... 60
5.9 Device adjustment with submenu item “Tuning”........................................ 60
5.10 Activating/deactivating the heating (optional) ............................................ 61
6 TAD Menu Navigation .............................................................................62
6.1 Basic features............................................................................................... 62
6.2 Main functions .............................................................................................. 62
6.3 Switch-on procedure..................................................................................... 62
6.4 Operating elements ...................................................................................... 63
6.4.1 LEDs .............................................................................................. 63
6.4.2 Function buttons .......................................................................... 64
6.5 Starting operation......................................................................................... 65
6.5.1 Initialization phase ....................................................................... 65
6.5.2 Measuring Screen: List display and bar diagram ....................... 66
6.5.3 Displaying the Main menu ........................................................... 67
6.5.4 Selecting the menu item.............................................................. 67
6.5.5 Returning to the measuring screen............................................. 67
6.5.6 Selecting the menu language ...................................................... 67
6.5.7 Setting the display contrast ......................................................... 68
6.5.8 Changing numerical parameters ................................................. 68
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6.6 Activating Maintenance mode ......................................................................69
6.7 Main menu item “Diagnosis”........................................................................69
6.7.1 Retrieving the operating duration: “Uptime” ...............................70
6.7.2 Retrieving device information with “Device Info”........................70
6.7.3 Retrieving the state of peripheral equipment with submenu
item “Peripheral” ..........................................................................71
6.7.4 Displaying messages with menu item “Messages”.....................71
6.7.4.1 Error messages in submenu item “Fault” ................71
6.7.4.2 Maintenance requests in submenu item
“Maintenance Req.”..................................................72
6.7.4.3 Active limit value messages in the submenu item
“Limit values” ............................................................72
6.8 Testing digital/analog outputs .....................................................................73
6.8.1 Testing the analog output for the K-value ...................................73
6.8.2 Testing the analog outputs for temperature ...............................73
6.8.3 Testing the “Fault” relay with submenu item “Fault”..................74
6.8.4 Testing the “Maintenance Request” relay with submenu item
“Maintenance Req.” .....................................................................74
6.8.5 Testing the relay “Limit value” .....................................................74
6.9 Performing settings on the device with menu item “Configuration” ..........75
6.9.1 Scaling analog outputs with menu item “Scale AO” ...................75
6.9.2 Setting the PROFIBUS address in “PROFIBUS ID”.......................76
6.9.3 Setting limit values in the menu item “Limit”..............................76
6.9.3.1 Setting the limit value for the visibility value
(K-value) using “K-value” ..........................................77
6.9.3.2 Setting the limit value for the increase rate of the
visibility using “Gradient K-value” ............................77
6.9.3.3 Setting the limit value for temperature value
using “Temp” .............................................................78
6.9.3.4 Setting the limit value for the increase rate of the
temperature using “Gradient Temp”........................78
7 Shutdown ..................................................................................................79
7.1 Technical knowledge necessary for shutdown ............................................79
7.2 Safety information on shutting down ...........................................................79
7.3 Preparations for shutdown ...........................................................................79
7.4 Switch-off procedure .....................................................................................79
7.5 Protective measures for shutdown device...................................................79
7.5.1 Measures for short-term shutdown .............................................79
7.6 Transport .......................................................................................................80
7.7 Disposal.........................................................................................................80
8 Maintenance.............................................................................................81
8.1 Necessary technical knowledge for maintenance work ..............................81
8.2 Safety instructions for maintenance work ..................................................81
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8.3 Maintenance ................................................................................................. 81
8.3.1 VISIC50SF maintenance .............................................................. 81
8.3.1.1 Clean device inside and outside .............................. 81
8.3.1.2 Clean optics .............................................................. 82
8.3.1.3 Visibility test with VIS test tool ................................. 82
8.3.1.4 Readjustment of visibility measuring ...................... 85
8.3.2 Maintenance plan ........................................................................ 86
8.3.3 Tunnel cleaning ............................................................................ 86
8.4 When requesting Customer Service from SICK........................................... 86
8.5 Spare parts ................................................................................................... 87
8.5.1 Spare parts for VISIC50SF ........................................................... 87
8.5.2 Spare parts for terminal box ........................................................ 87
8.5.3 Spare parts for TAD ...................................................................... 87
9 Clearing Malfunctions ............................................................................. 88
9.1 Description of device errors ......................................................................... 88
9.2 Description of maintenance requests ......................................................... 89
9.3 Display of error states on the TAD ............................................................... 89
9.4 Further error causes..................................................................................... 89
10 Specifications...........................................................................................90
10.1 Compliances ................................................................................................. 90
10.1.1 Electrical protection .................................................................... 90
10.1.2 Standards observed ..................................................................... 90
10.1.3 Declaration of Conformity ............................................................ 90
10.2 Dimensions ................................................................................................... 91
10.2.1 Dimension drawing VISIC50SF .................................................... 91
10.2.2 Dimension drawing terminal box ................................................. 92
10.2.3 Dimension drawing Tunnel Adapter Device (TAD) ...................... 93
10.2.4 Dimension drawing VISIC50SF ceiling installation, not swivel-
mounted ....................................................................................... 94
10.2.5 Dimension drawing VISIC50SF ceiling installation, swivel-
mounted ....................................................................................... 94
10.2.6 Drilling plan VISIC50SF ................................................................ 95
10.2.7 Drilling plan terminal box ............................................................. 96
10.2.8 Drilling plan Tunnel Adapter Device (TAD) .................................. 97
10.2.9 Drilling plan installation plate for ceiling installation ................. 98
10.3 Technical Data .............................................................................................. 99
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IMPORTANT INFORMATION 1
1 Important Information
1.1 About this document
● This Manual describes:
– Device components
–Installation
–Operation
– Maintenance work required
● It contains important safety information for safe operation.
1.2 Responsibility of user
▸ Read the Operating Instructions before putting the VISIC50SF into operation.
▸ Observe all safety information.
▸ If anything is not clear: Please contact SICK Customer Service.
Designated users
The VISIC50SF may be operated by competent persons only who, based on their device-
specific training and knowledge of the device as well as knowledge of the relevant
regulations, can assess the tasks given and recognize the hazards involved.
Correct use
● This Manual presumes that the VISIC50SF has been delivered as specified during
project planning and with the relevant delivery state of the VISIC50SF (→ delivered
system documentation).
● If you are not sure whether the VISIC50SF complies with the planned configuration or
the delivered System Documentation:
▸ Please contact SICK Customer Service.
● The VISIC50SF should only be used as described in these Operating Instructions, see
“Purpose of the device”, page 10. The manufacturer assumes no responsibility for any
other use.
● Maintenance work should be performed as prescribed in this Manual.
● Do not attempt any work on or repairs to the VISIC50SF unless described in this Manual.
● Do not modify the VISIC50SF in any way unless specifically instructed and permitted to
do so by the manufacturer.
Failure to observe these precautions could result in:
– Voiding the manufacturer‘s warranty.
– Causing the VISIC50SF to become dangerous.
Special local conditions
▸ Follow all local laws, regulations, and company policies applicable at the installation
location.
Retention of document
These Operating Instructions:
● Must be available for reference.
● Must be conveyed to new owners.
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1 IMPORTANT INFORMATION
1.3 Intended use
1.3.1 Purpose of the device
The VISIC50SF is designed for quick and secure detection of smoke in tunnels.
1.3.2 Product identification
The type plate is located on the side on the rear enclosure panel.
1.3.3 Installation location
● In the tunnel for smoke detection
● On tunnel portals
● In basement garages
● Generally for smoke detection in applications similar to tunnels
Product name: VISIC50SF
Manufacturer:
SICK AG
Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany
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PRODUCT DESCRIPTION 2
2 Product Description
2.1 Features of the VISIC50SF
▸ Simultaneous or individual measurement of
a) Standard:
– Visibility (K-value) for smoke detection
b) Optional
– Temperature of ambient air
▸ Measuring visibility with fog dissipation (optional).
▸ Compact design with low space requirements.
▸ Already calibrated ex factory, no readjustment required onsite (Plug & Measure).
▸ Scope of delivery with or without terminal box.
▸ Scope of delivery with or without TAD (Tunnel Adapter Device).
▸ Keypad and single-line display in the measuring unit to
– Display values when the device is open.
– Control diagnosis and maintenance.
– Assign device addresses when using bus wiring.
– Configure alarm thresholds.
▸ Status LED signals error-free operation (green), maintenance request (yellow) and
malfunction (red).
▸ Standard: 2 analog outputs and 3 digital outputs, 1 Modbus-RTU
▸ Optional: PROFIBUS DP-V0
Fig. 1: Application example VISIC50SF
ca. 150 m
...
ca.150 m
ʛ
ʛ
ʛ
ʛ
ʛ
ʛ
K-value
Option:
- Terminal box and/or TAD
- Fog dissipation: Version with heating
Tunnel
control
room
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2 PRODUCT DESCRIPTION
2.2 Device versions
2.2.1 Standard components: VISIC50SF visibility measurement (K-value)
Fig. 2: VISIC50SF sensor
2.2.2 Optional equipment
2.2.2.1 Temperature measurement PT1000
Fig. 3: Temperature sensor PT1000
4
5
6
2
7
2
1
3
Enclosure cover
Inlet opening for air to be measured
Rear enclosure panel with assembly bracket
Status LED
Screw plugs
Electrical screw connection for cable (10 ... 14 mm)
Electrical screw connection for cable (6 ... 12 mm)
Connection for functional grounding
8
1
2
Temperature sensor
Plug connections
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PRODUCT DESCRIPTION 2
2.2.2.2 Terminal box
2 variants:
● TB-A1: Terminal box for cable connection. It contains:
– 10 terminals to connect cables provided by the customer.
● TB-A2: Terminal box for connecting the VISIC50SF to the power voltage. It contains:
– Power supply filter, terminals and a power supply unit.
Fig. 4: Terminal box with 24 V power supply for the sensor
Specifications concerning stub lines, see “Stub line length for terminal box on all RS-
485 bus systems”, page 44 must always be adhered to when the VISIC50SF and the
associated terminal box are part of a bus system.
Enclosure cover
Rear enclosure panel with assembly bracket
Electrical screw fittings for cables:
● 3 x 6 ... 11 mm
● 2 x 10 ... 14 mm
Grounding
1
2
4
3
Ready-made connection cables are available for both variants. (Further details on
connection cables,
see “Installation material”, page 21)
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2 PRODUCT DESCRIPTION
2.2.2.3 Tunnel Adapter Device (TAD)
2 variants:
● TAD100 standard
● TAD100 with optional I/Os
Fig. 5: Tunnel Adapter Device
1
2
Enclosure cover
Display unit
Screw fittings for cables
– 4 x 6 ... 12 mm (M20 x 1.5)
– 1 x 5 ... 10 mm (M16 x 1.5)
4
3
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PRODUCT DESCRIPTION 2
2.2.2.4 Fog dissipation (cover with integrated heating element)
SICK provides a variant with a heating element in the cover for fog dissipation.
Fig. 6: VISIC50SF cover with heating element for fog dissipation
2.2.2.5 Bus interface: PROFIBUS DP-V0, Modbus-RTU
The VISIC50SF is delivered with the following bus interface depending on the
configuration:
– Modbus-RTU (standard)
– PROFIBUS DP-V0 (optional)
1
3
2
Enclosure cover
Heating element
Electrical contacts for heating element
Inlet opening for air to be measured
Flow direction of air to be measured
4
5
5
4
The heating element is integrated in the VISIC50SF cover and cannot be retrofitted
onsite.
The side openings for the air to be measured are closed off on the VISIC50SF version
with fog dissipation.
If the cover is not placed on the measuring unit, error message F004 (heating) is active
because the power supply to the heating is interrupted.
Modbus-RTU is not available when a TAD is used.
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2 PRODUCT DESCRIPTION
2.2.3 Measuring principle
● Visibility: Scattered light measurement
● Temperature: Resistance measurement
2.2.4 Interior view of the VISIC50SF
Fig. 7: Interior view - enclosure, complete
Enclosure cover
Rear enclosure panel with
assembly bracket
Measuring unit
1
2
3
The enclosure cover can be held on the rear enclosure panel for maintenance
purposes.
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PRODUCT DESCRIPTION 2
Fig. 8: Interior view - enclosure cover without heating
Interior view - enclosure cover with heating
see “VISIC50SF cover with heating element for fog dissipation”, page 15.
Interior view - measuring unit
Fig. 9: Measuring unit - circuit board with display and keypad
Inlet opening for air to be
measured
1
Hinge fixture
Slot for Status LED
Wiring block for bus connections (RS-485)
Wiring block for 24 V and signals
Reset button
Display with keypad
1
2
3
4
5
6
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2 PRODUCT DESCRIPTION
Fig. 10: Measuring unit
Fig. 11: Interior view - rear enclosure panel (with optional temperature sensor)
Hinge fixture
Sender side
Receiver side
Optical shielding
Dust protection tubes
Opening for plug contact for enclosure cover
Light trap
1
2
3
4
5
6
7
1
2
3
4
5
Hinge rail for measuring unit
LED plug
Thread for optional temperature sensor
Optional temperature sensor
Cable glands
Bracket for enclosure cover
6
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PRODUCT DESCRIPTION 2
2.3 Interfaces
● Standard:
– 2 analog interfaces for measured value output
– 3 digital interfaces for maintenance requests, malfunction messages and threshold
value message.
– RS-485: Either Modbus-RTU or SICK bus to the TAD (Tunnel Adapter Device)
● Optional:
– PROFIBUS DP-V0
2.3.1 Analog interfaces characteristics
The interfaces of the VISIC50SF provide 4 ... 20 mA signals. If an error exists on the
VISIC50SF, the relevant analog output changes to 1 mA.
The following formulas show the relation between the output current and the respective
measured variable:
Visibility:
Temperature:
2.3.2 Digital interfaces properties
If a device error is detected, an error is signaled via the malfunction relay. If no device error
exists, the malfunction relay is in a closed state. The relay opens when an error occurs.
2.3.3 Modbus-RTU interface characteristics
More information in Section Start-up, see “Modbus-RTU (integrated in the VISIC50SF stan-
dard version)”, page 39.
The switch to 1 mA only affects the analog output with a device error. The other analog
output continues to output a measured value between 4 ... 20 mA.
The analog interface can deliver a load of up to 500 Ohm.
The refresh rate is ≤ 1.6 seconds.
Messgröße
(
Sichttrübung
)
=
(
Ausgangsstrom − 4
)
16
∗ Messbereichsendwert
Measured variable (visibility)
(Output current - 4mA)
x full-scale value
Messwert
(
Temperatur
)
=
(
െ 4
)
16
כ 100 െ 30
Measured value (temperature)
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3 INSTALLATION
3 Installation
3.1 Protective measures for assembly and installation
NOTICE: Preventive measures for operating safety
The VISIC50SF is normally used together with control technology.
▸ Should a malfunction occur on the VISIC50SF, ensure this cannot lead to conditions
dangerous for traffic or can hinder traffic.
NOTICE: The system operator is responsible for the operating safety of the
device when integrated in a system
▸ Observe the connection values, see “Technical Data”, page 99, when integrating the
device in a system.
WARNING: Preventive measures during assembly and installation
▸ Observe the generally applicable regulations for protective clothes in tunnels.
▸ Observe the regulations for personal safety (e.g., lane closure, warning devices).
NOTICE: Assembly of the VISIC50SF may be carried out by competent persons
only who, based on their device-specific training and knowledge of the device
as well as knowledge of the relevant regulations, can assess the tasks given
and recognize the hazards involved.
NOTICE: SICK original assembly material is recommended for safe assembly of
the VISIC50SF.
CAUTION: The terminal box and the TAD do not have independent main power
switches.
▸ In accordance with EN 61010, the following must be ensured before installation:
● A main power switch is available in the tunnel.
● Service personnel can easily access the main power switch.
● The main power switch is marked as disconnecting device.
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SICK VISIC50SF Operating instructions

SICK
Brand
SICK
Model
VISIC50SF
Type
Operating instructions
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