Ransomes 67862, 67863 Accessories Manual

Parts & Fitting Instructions

HR4600 Mauser Cab

RJ 100 102001

WARNING: If incorrectly used this machine can cause severe

injury. Those who use and maintain this machine should be

trained in its proper use, warned of its dangers and should

read the entire manual before attempting to set up, operate,

adjust or service the machine.

24428G (rev.0)

Product code: LMAB874 Mauser Cab 55.865.46.000

The HR4600 must be fitted with the

Brake upgrade kit Product # 67937

Before fitting the Cab

WARNING

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

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1 CONTENTS

CONTENTS PAGE

2 SAFETY INSTRUCTIONS

2.1 OPERATING INSTRUCTIONS ........................................................................... 2

2.2 SAFETY SIGNS .............................................................................................. 2

2.3 STARTING THE ENGINE ................................................................................... 2

2.4 DRIVING THE MACHINE ................................................................................... 2

2.5 TRANSPORTING ............................................................................................. 2

2.6 LEAVING THE DRIVING POSITION ................................................................... 2

2.7 SLOPES ......................................................................................................... 2

2.8 BLOCKED CUTTING CYLINDERS ..................................................................... 3

2.9 ADJUSTMENTS, LUBRICATION & MAINTENANCE ............................................ 3

3 SPECIFICATIONS

3.1 DIMENSIONS WITH CAB .................................................................................. 4

3.2 VIBRATION & NOISE LEVEL WITH CAB ........................................................... 4

3.3 SLOPES ......................................................................................................... 4

3.4 CONFORMITY & NOISE EMISSIONS CERTIFICATES .......................................... 5

4 CAB FITTING INSTRUCTIONS ................................................................................... 6

5 NOISE REDUCTION KIT FITTING INSTRUCTIONS ..................................................... 10

6 WINDSCREEN WASHER FITTING INSTRUCTIONS .................................................... 15

7 ADDITIONAL LIGHTING KIT FITTING INSTRUCTIONS ............................................. 17

8 BALANCE WEIGHT KIT FITTING INSTRUCTIONS .................................................... 18

9 STATIC LAP BELT FITTING INSTRUCTIONS ............................................................ 19

10 PARTS LIST

10.1 CAB FRAME .................................................................................................. 20

10.2 FRONT GLASS .............................................................................................. 22

10.3 REAR GLASS ................................................................................................ 23

10.4 RIGHT-HAND DOOR / SIDE WINDOW .............................................................. 24

10.5 LEFT-HAND DOOR / SIDE WINDOW ................................................................ 26

10.6 ROOF INSERT ................................................................................................ 28

10.7 ROOF ............................................................................................................ 30

10.8 MOUNTING PARTS ......................................................................................... 31

10.9 ADDITIONAL LIGHTING .................................................................................. 32

10.10 ROTATING LIGHT ........................................................................................... 33

10.11 NOISE REDUCTION KIT .................................................................................. 34

10.12 WINDOW SCREEN WASHER .......................................................................... 35

10.13 WEIGHT KIT ................................................................................................... 37

10.14 DECALS ........................................................................................................ 38

11 GUARANTEE / SALES & SERVICE ............................................................................ 40

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JACOBSEN 4600

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This safety symbol indicates important safety

messages in this manual. When you see this

symbol, be alert to the possibility of injury,

carefully read the message that follows, and

inform other operators.

2.1 OPERATING INSTRUCTIONS

• Ensure that the instructions in this book

are read and fully understood.

• No person should be allowed to operate

this machine unless they are fully

acquainted with all the controls and the

safety procedures.

• Never allow children or people unfamiliar

with these instructions to use this

machine. Local regulations may restrict

the age of the operator.

2.2 SAFETY SIGNS

• It is essential all safety labels are kept

legible, if they are missing or illegible

they must be replaced. If any part of the

machine is replaced and it originally

carried a safety label, a new label must

be affixed to the replacement part. New

safety labels are obtainable from

Ransomes dealers.

2.3 STARTING THE ENGINE

• Before starting the engine check that the

brakes are applied, drives are in neutral,

guards are in position and intact, and

bystanders are clear of the machine.

• Do not run the engine in a building

without adequate ventilation.

2.4 DRIVING THE MACHINE

• Before moving the machine, check to

ensure that all parts are in good working

order, paying particular attention to

brakes, tyres, steering and the security

of cutting blades.

• Replace faulty silencers, mow only in

daylight or good artificial light

• Always observe the Highway Code both

on and off the roads. Keep alert and

aware at all times. Watch out for traffic

when crossing or near roadways.

• Stop the blades rotating before crossing

surfaces other than grass.

• Remember that some people are deaf or

blind and that children and animals can

be unpredictable.

• Keep travelling speeds low enough for an

emergency stop to be effective and safe

at all times, in any conditions.

• Remove or avoid obstructions in the area to

be cut, thus reducing the possibility of injury

to yourself and/or bystanders.

• When reversing, take special care to ensure

that the area behind is clear of obstructions

and/or bystanders. DO NOT carry

passengers.

• Keep in mind that the operator or user is

responsible for accidents or hazards

occurring to other people or their property.

• When the machine is to be parked, stored or

left unattended, lower the cutting means

unless the transport locks are being used.

• While mowing, always wear substantial

footwear and long trousers. Do not operate

the equipment when barefoot or wearing open

sandals.

• Check the grass catcher frequently for wear

or deterioration. After striking a foreign

object. Inspect. the lawnmower for damage

and make repairs before restarting and

operating the equipment.

• If the machine starts to vibrate abnormally,

check immediately.

2.5 TRANSPORTING

• Ensure that the cutting units are securely

fastened in the transport position. Do not

transport with cutting mechanism rotating.

• Drive the machine with due consideration of

road and surface conditions, inclines and

local undulations.

2.6 LEAVING THE DRIVING POSITION

• Park the machine on level ground.

• Before leaving the driving position, stop the

engine and make sure all moving parts are

stationary. Apply brakes and disengage all

drives. Remove the starter key.

2.7 SLOPES

TAKE EXTRA CARE WHEN WORKING ON SLOPES

• Local undulations and sinkage will change

the general slope. Avoid ground conditions

which can cause the machine to slide.

• Keep machine speeds low on slopes and

during tight turns.

• Remember there is no such thing as a “safe”

slope.

• Travel on grass slopes requires particular

care.

2 SAFETY INSTRUCTIONS

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

MANUAL

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2.8 BLOCKED CUTTING DEVICE

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Release blockages with care. Keep all parts of

the body away from the cutting edge. Beware

of energy in the drive which can cause rotation

when the blockage is released.

• Keep other people away from the cutting units

as rotation of one cylinder can cause the

others to rotate.

2.9 ADJUSTMENTS, LUBRICATION AND

MAINTENANCE

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Read all the appropriate servicing instructions.

• Use only the replacement parts supplied by

the original manufacturer.

• When adjusting the cutting cylinders take care

not to get hands and feet trapped when rotating

cylinders.

• Make sure that other people are not touching

any cutting units, as rotation of one cylinder

can cause the others to rotate.

• To reduce the fire hazard, keep the engine,

silencer and battery compartments free of

grass, leaves or excessive grease.

• Replace worn or damaged parts for safety.

• When working underneath lifted parts or

machines, make sure adequate support Is

provided.

• Do not dismantle the machine without

releasing or restraining forces which can cause

parts to move suddenly.

DANGER - Indicates an imminently hazardous

situation which, if not avoided, WILL result in death

or serious injury.

WARNING - Indicates a potentially hazardous

situation which, if not avoided, COULD result in death

or serious injury.

CAUTION - Indicates a potentially hazardous

situation which, if not avoided, MAY result in minor or

moderate injury and property damage. It may also be

used to alert against unsafe practices.

Hydraulic Fluid escaping under

pressure can penetrate skin and do

serious damage. Immediate medical

assistance must be sought.

WARNING

2 SAFETY INSTRUCTIONS

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

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3 SPECIFICATIONS

3.1 HR4600 DIMENSIONS WITH CAB

Width of cut: 2.20 metres (86.6in)

Transport width: 1.52 metres (59.8in)

Overall height: 2.175 metres (85.6 in)

Overall length: 3.40 metres (133.9in)

Overall weight of

Machine: 1742 Kg (3841 lbs)*

* With 3 Rotary Deck, full fuel tank, and optional

Lighting and Beacon kits

3.2 VIBRATION and NOISE LEVEL WITH CAB

The machine was tested for whole body and hand/arm

vibration levels. The operator was seated in the

normal operating position with both hands on the

steering mechanism. The engine was running and the

cutting device was rotating with the machine

stationary.

Standard ISO 5349: 1986 Mechanical vibration.

Guidelines for the measurement and the

assessment of human exposure to hand-transmitted

vibration.

Standard ISO 2631-1: 1985 Evaluation of human

exposure to whole body vibration -- Part 1: General

requirements.

Noise emissions conform to the specification of

Directive EEC 79/113, 84/538, 87/252, 88/180, 88/181.

Sound Pressure Level:

86.2 dB(A) Lpa (Operator) with All Windows

Open, Doors Closed and No Blower Fan.

86.7 dB(A) Lpa (Operator) with All Windows

Closed, Doors Closed and No Blower Fan.

3.3 SLOPES

DO NOT USE ON SLOPES GREATER THAN 15°

The slope 15° was calculated using static stability

measurements according to the requirements of

EN 836.

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5

JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

MANUAL

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3 SPECIFICATIONS

3.4 CONFORMITY CERTIFICATES

EC Declaration of Conformity

We the undersigned

Ransomes Jacobsen Limited

Central Avenue, Ransomes Europark,

Ipswich, England, IP3 9QG

Declare that the machine Described Below:

Make: ............................................ Jacobsen

Type: ............................................. HR4600 with Mauser ROPS Cab LMAB874

Category: ....................................... Ride on Rotary Mower

Series: ........................................... 67863

Engine: .......................................... Kubota

Type: ............................................. V1505-TE

Speed: ........................................... 3070

Net Installed Power: ....................... 34,7 KW

Cutting Width: ................................ 234 cm

Complies with the provisions of the following European directives and amendments and the regulations

transposing it into national law:

Machinery Safety Directive: ........................... 98/37/EEC

EMC Directive: ............................................ 89/336/EEC

ROPS Directive (Static Test) ...................... 79/622/EEC

Noise in the Environment Directive: ............... 2000/14/EEC

Measured Sound Power Level: ....... 104 dB(A) LWA

Guaranteed Sound Power Level: .... 105 dB(A) LWA

Conformity Assessment Procedure: Annex VIII

U.K. Notifiable Body:...................... Sound Research Laboratories Limited

Operator Ear Noise Level: ............................. 86.7 dB(A) Leq (98/37/EEC)

Complies with the following harmonised standard or technical provisions:

Machinery Safety ........................... EN836

Hand Transmitted Vibration ............ ISO5349: 1986

Whole Body Vibration .................... ISO2631-1:1985

Place & Date of Declaration:

Ransomes Jacobsen Limited

Central Avenue, Ransomes Europark,

Ipswich, England, IP3 9QG

19th October 2000

G. A. Walker

Engineering Director

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MAUSER CAB FITTING INSTRUCTIONS

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4 CAB FITTING INSTRUCTIONS

CUT

Refer to the Noise Reduction Fitting

Instructions SECTION 5, subsections 5.1

to 5.4 before fitting cab

For Cab Parts List Refer to

SECTIONS10.1 to 10.8

4.1 Using M12 x 20 Hex Bolts and washers,

bolt the cab supports (Part 6) onto the left

and right positions in the middle of the

frame, and tighten up.

4.2 Using a 8.5mm drill, drill additional holes

where marked.

Using M8 x 25 Hex Set Screws, M8 Hex

Full Nuts and washers.

Bolt the cab supports (Parts 1 & 2) onto

the left and right positions at the front of

the frame, and tighten up.

4.3 Remove the outside top corner of the brake

pedal.

The distance between pedal and sheet

panel of the cab must be 15mm. When the

pedal is in operation

4.4 Using a safe method, lift the cab onto the

vehicle, locating the cab onto the supports.

Install rubber sealing before bolting down

cab.

Insert the Hex Set Screws M10 x 100 with

washers through the four corners of the

cab and the rubber supports.

Place one of the white pressure plates

(Part 13) on to each of the undersides of

rubber supports.

DRILL HERE

1 & 2

6

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

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4 CAB FITTING INSTRUCTIONS

4.4 Screw on one of the Hex Full Nuts M10

onto each of the Hex Set Screws M10 x

100 and tighten up.

4.5 Connect cable: Lay cable for trip current

red/black and line cable (white insulation)

back to the engine compartment.

Unscrew the control Box.

Lay red/black cable to ignition lock.

Pin on with orange original cable (double

plug).

4.6 Connect line cable on battery.

Red = positive, brown = negative.

Fix cable securely using cable clips.

4.7 Connect heating: only version with

heater

Lay heating hoses back to engine

compartment. Drain out some of the

cooling water from the cooling system.

Unscrew the screw plug on thermostat

housing and replace with Hose-Tail Fitting.

For parts list Refer to SECTION 10.6

Hose-Tail

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4 CAB FITTING INSTRUCTIONS

4.8 Cut through hose which joins thermostat

to the Radiator.

Insert the T-piece into the two halfs of the

hose.

Fix heating hoses securely using cable

tapes.

4.9 Refill the cooling system using correct 50/50 mix of anti-freeze and water.

4.10 Start the engine.

4.11 Open shut-off cock and let engine run (half throttle) until warm air flows out of the heater.

4.12 Check the heating system for leaks once the heating has been run.

4.13 When the engine has cooled down sufficiently top-up the cooling system with a 50/50 mix of anti-

freeze and water.

4.14 Service notes! You have to check the heating equipment including tubes and connections, at least

once a year after tightness.

4.15 The intake filter should be cleaned at least half- yearly. If dusty working conditions, more often.

Attention!

Use a pollutant filter if any chemicals have been used on the area to be cut.

During summer operation, the water heater can be stopped by closing the shutoff cock. The heating

fan can then be used as a blower.

4.16 Access to the engine-hood latch is

through the opening in the middle of rear

sheet.

Cut Here

& Add

T-piece

Attach hoses with cable tapes to non-moving

parts. Do not lay hoses near exhaust.

WARNING

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

MANUAL

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Attention!!

You may not clamp additional consumer

items to the cabin cable - assembly,

ONLY Mauser accessories.

4 CAB FITTING INSTRUCTIONS

Once a ROPS Cab has been fitted to a machine,

ballast weights, Static Lap Belt & Replacement

Decals must be fitted to the machine. Refer to

the Ballast Wheel Weight Kit Fitting Instructions

SECTION 10 Sub-section 10.13.

WARNING

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

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5 CAB NOISE REDUCTION KIT

Points 5.1 to 5.4 only: when the Cab is not

already mounted.

For Cab Noise Reduction Kit Parts List

Refer to SECTION 10.12

5.1 Glue the rubber (Parts 3 & 4) left and right

on the floor plate. When you screw down

the sheet metal angles you fix the rubber

parts.

5.2 Glue the triangular rubber (Parts 1 & 2)

onto the left and right side of the front

sheet. Give the bonding agent on both

sides time to dry.

5.3 If not prefabricated, rivet protecting strip

(Part 23) on the cab laterally below side

window on the right side (dismantle side

glass).

Stick the self-adhesive stipple sandwich

foam (Parts 5 & 6) onto the left and right

sidewalls of cab.

6

5

23

1 / 2

3 / 4

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MAUSER CAB FITTING INSTRUCTIONS

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8

10

11

6

7

5.5 Assemble self-adhesive stipple sandwich

foam behind the seat, 2 parts:

Stick (Part 10) (6 cm) behind seat under

platform.

Stick (Part 11) behind seat under the

vertical area of platform.

5.4 Assemble stipple sandwich foam 5-parts:

Stick (Part 7) on rear sheet in the middle.

Stick (Part A) below on the screwed

sheet.

Place (Part-B) at the opening on the rear

sheet DO NOT STICK DOWN.

Stick (Parts 8 & 9) onto Corners of the

Cab.

5 CAB NOISE REDUCTION KIT

SEAT

7

8

9

A

B

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

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21

13

5.6 Remove the stering column cover.

Stick (Part 12) into the stering column

cover.

Position sheet metal (Part 12) round the

hydraulic pipes.

Drill 2 holes Ø 4mm and rivet.

5.7 Lay the sandwich foam (Part 13) on to the

sheet metal (Part 21) round the hydraulic

pipes.

5.8 Unscrew pedal for hydraulic drive.

5.9 Lay the foam pad (Part 16) onto the

platform of the vehicle.

5 CAB NOISE REDUCTION KIT

16

21

13

12

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12

5.12 Stick (Part 12) into the steering column

cover.

5.10 Lay the foam pad (Part 17) on top of foam

pad part 16 on the platform of the vehicle.

5.11 Lay the rubber floor mat (Part 15) on top of

foam Pads (Parts 16 & 17) on the

platform of the vehicle.

Turn the cut outs in the rubber floor mat

over the pedals

5.13 Screw the steering Column cover into

place round the steering column.

5 CAB NOISE REDUCTION KIT

17

15

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5.14 Screw on distance plate (Part 20) on the

pedal.

Screw back on the pedal to the hydraulic

drive.

ATTENTION!

THE DECAL STICKERS FOR OPERATION - AND SAFETY INSTRUCTIONS, WHICH ARE

COVERED BY THE MATTING, MUST BE REPLACED.

PLACE THEM IN A CLEAR VISABLE PLACE TO ENSURE THE OBSERVATION OF THE

SAFETY INSTRUCTIONS ARE ADHEARD TO.

5 CAB NOISE REDUCTION KIT

20

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JACOBSEN 4600

MAUSER CAB FITTING INSTRUCTIONS

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6 WINDSCREEN WASHER

For Windscreen Wash Parts List Refer

to SECTION 10.11

6.1 Using a safe method dismantle roof from

the cab.

6.2 Screw washer tank (Part 2) on rear sheet

behind the operator position.

If the rear sheet sandwich foam has been

fitted, use distance sleeves and longer

screws.

6.3 Lead hose and cable from heater console

through backup below.

Connect cable:

Connect the red cable to the wiper switch

into position 3 (according to number of

switch).

Connect brown cable to ground bar.

6.4 Screw nozzle (Part 6) on front plate above

the front screen directing the nozzle down

towards the windscreen.

6

2

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6.5 Using a safe method reasemble roof onto

the cab.

OPERATIONAL CHECK:

Fill reservoir with the correct mixture of water and screen wash.

Check that the washer works and adjust nozzle direction.

Check for any leakage.

6 WINDSCREEN WASHER

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For Additional Lighting Parts List Refer

to SECTION 10.9

7.1 Using a safe method dismantle roof from

the cab.

Dismantle the front filter cover above the

front screen.

Remove the closing plugs from the front

plate above the front screen.

7.2 Press the rubber-protecting sleeve in hole

(Part 12) and lay cable (Part 6) inwards.

Mount the headlights (Parts 2 & 3) onto

the front plate of the cab.

7.3 Press the light switch (Part 9) into the

heating console above the operator

position and connect the cable.

Connect the red cable onto the fuse box in

position number 3 and the brown cable on

to the earth bar.

Press the 10-amp fuse (Part 11 into the

fuse box in position number 3 for the

lights.Lay and screw on 2-pole plug on

headlights.

7.4 Using a safe method reasemble roof onto

the cab.

7 ADDITIONAL LIGHTING

FUSE BOX

9

12

6

2 & 3

Make sure that you do not catch any cables or

hoses.

CAUTION

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8 BALANCE WEIGHT KIT

8.2 Looking at the machines from the rear.

Hook the Left-hand & Right-hand Brackets

(Parts 2 & 3) onto the rear of the frame.

For Balance Weight Kit Parts List Refer

to SECTION 18 Sub-section 18.13

8.1 Access to the engine-hood latch is

through the opening in the middle of rear

sheet SEE SECTION 4.13.

Lift up the engine cover.

8.3 Using the M16 Hex-bolts (Part 4) &

Washers (Part 6) provided, slide the

Weights 2 off onto the Hex-bolts.

Lift the Balance Weights (Part 1) up to the

Brackets & Screw the M16 Hex-Bolts into

the Brackets.

Screw the M16 hex Full Nuts (Part 5) onto

the threads at the back of the Brackets,

locking the M16 Hex-Bolts into place.

Wheel Weights

8.4 Assemble extension onto the inflation

valve on the wheel. Remove the two wheel

mounting bolts, which are 180

O

apart, to

allow the cut out in the wheel weight to fit

over the inflation valve. Position the Wheel

Weight inside the wheel hub and secure

into place by using the two new ½ - 20 x 2

½ inch UNF long Bolts and Lockwashers.

Torque the 2 ½” Bolt to 70 - 80 ft. lbs (95 –

108 Nm).

Note: Retorque after 20 hours use.

2 & 3

1

4

6

5

wheel weight

Inflation

Valve

Bolt

TO BE CHANGED

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Ransomes 67862, 67863 Accessories Manual

Ransomes 67862, 67863 Accessories Manual

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