Jacobsen LHAM002 Operating instructions

RJL 100 / April 2008

Cab Fitting Instructions

Air Conditioning Operating & Maintenance Instructions

HR 3806 & HR 6010 ROPS Cab

Series: KS-296

Product codes: LMAC273, LMAC274, LMAC275, LMAC276

24822G-GB (rev.0)

WARNING: If incorrectly used this machine can cause

severe injury. Those who use and maintain this

machine should be trained in its proper use, warned of

its dangers and should read the entire manual before

attempting to set up, operate, adjust or service the

machine.

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Contents

SECTION DESCRIPTION PAGE

INTRODUCTION

2.1 IMPORTANT ................................................................................................................... 6

2.2 PRODUCT IDENTIFICATION 6

2.3 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ...................................... 7

2.3.1 DURING SERVICE LIFE ................................................................................................. 7

2.3.2 END OF SERVICE LIFE .................................................................................................. 7

SAFETY INSTRUCTIONS

3.1 OPERATING INSTRUCTIONS ....................................................................................... 8

3.2 SAFETY SIGNS ............................................................................................................... 8

3.3 ADJUSTMENTS, LUBRICATION, MAINTENANCE & CLEANING.................................. 8

FITTING INSTRUCTIONS - ROPS CAB

4.1 PREPARATION .............................................................................................................. 10

4.2 ROPS FRAME MOUNTING ........................................................................................... 11

FITTING INSTRUCTIONS - SOUND INSULATION & WEIGHTS

5.1 FITTING GROMMETS AND SLEEVE ............................................................................ 16

5.2 REFITTING OIL TANK ................................................................................................... 17

5.3 UNDER PLATFORM ...................................................................................................... 18

5.4 STEERING TOWER ....................................................................................................... 19

5.5 SEAT PLATE PADDING ................................................................................................ 20

5.6 REAR PLATE AND FLOOR ........................................................................................... 21

5.7 FITMENT OF WEIGHT KIT LMAC287 TO HR3806 ....................................................... 22

FITTING INSTRUCTIONS - HEATER

6.1 FITTING THE HEATER TO THE CAB ........................................................................... 24

6.2 PREPARE HEATER CONNECTIONS:RANSOMES 6010 ............................................. 25

6.3 PREPARE HEATER CONNECTIONS:RANSOMES 3806 ............................................. 27

FITTING INSTRUCTIONS - AIR CONDITIONING UNIT

7.1 INTRODUCTION ............................................................................................................ 30

7.2 ASSEMBLY OF THE HEATER HOSE-HR6010 ............................................................. 31

7.3 ASSEMBLY OF THE HEATER HOSE-HR3806 ............................................................. 33

7.2 ASSEMBLY OF THE COMPRESSOR HR6010 ............................................................. 34

7.3 ROUTING HOSES & ELECTRIC CABLES .................................................................... 39

7.4 ASSEMBLY OF THE COMPRESSOR HR3806 ............................................................. 40

FITTING INSTRUCTIONS - LIGHTS

8.1 REAR WORKING LIGHT ............................................................................................... 48

8.2 FRONT WORKING LIGHTS ........................................................................................... 49

8.3 ROTATING BEACON ..................................................................................................... 50

FITTING INSTRUCTIONS - WINDSCREEN WASHERS

9.1 FITTING THE WATER TANK.......................................................................................... 52

9.2 ROUTING HOSES & ELECTRIC CABLES .................................................................... 53

9.3 FITTING WATER NOZZLE ............................................................................................ 54

INSTALLATION OF AIR CONDITIONING

10 CE CERTIFICATES......................................................................................................... 56

11.1 INTRODUCTION ............................................................................................................ 60

11.2 INDEX ............................................................................................................................. 60

11.3 SAFETY INSTRUCTIONS .............................................................................................. 60

11.4 COMPONENT DESCRIPTION ....................................................................................... 61

12.1 SPECIFICATIONS .......................................................................................................... 62

13.1 AIR CONDITIONER SCHEMATIC ................................................................................. 63

13.2 ELECTRICAL CIRCUIT................................................................................................... 64

AIR CONDITIONING - OPERATION

14.1 STARTING ..................................................................................................................... 65

CONTROLS .................................................................................................................... 65

14.2 FIRST START - UP......................................................................................................... 66

14.3 OPERATOR'S INSTRUCTIONS .................................................................................... 66

14.4 AIR CONDITIONING SYSTEM OPERATION ................................................................ 66

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Contents

SECTION DESCRIPTION PAGE

AIR CONDITIONING - MAINTENANCE

15.1 GENERAL INFORMATION ............................................................................................ 67

15.2 MAINTENANCE AND SERVICING................................................................................. 67

CHECKLIST MAINTENANCE AND CARE ..................................................................... 68

15.3 CHECK BEFORE REPAIR ............................................................................................. 68

15.4 TROUBLESHOOTING AND SOLUTIONS ..................................................................... 68

15.5 POSSIBLE CAUSES OF ELECTRICAL FAULTS .......................................................... 68

15.6 POSSIBLE CAUSES OF THE AIR CONDITIONING FAULTS ...................................... 68

15.7 CONTROL OF THE REFRIGERANT PRESSURES ...................................................... 69

PARTS

WINDOWS ..................................................................................................................... 70

FRAME............................................................................................................................ 72

REAR GLASS ................................................................................................................. 76

FRONT GLASS .............................................................................................................. 78

DOOR ............................................................................................................................. 80

SIDE WINDOW .............................................................................................................. 82

ROOF ............................................................................................................................. 84

ROOF INSERT ............................................................................................................... 86

HEATER .........................................................................................................................88

AIR CONDITIONING ...................................................................................................... 90

MOUNTING PARTS ....................................................................................................... 96

MATS AND FITTINGS .................................................................................................... 98

COMPRESSOR HR6010 .............................................................................................. 100

COMPRESSOR HR3806 .............................................................................................. 102

AIR CONDITIONING BLOWER .................................................................................... 104

WINDSCREEN WASHER ............................................................................................. 106

LIGHTING ...................................................................................................................... 108

MATS AND INSULATION ............................................................................................. 110

ROTATING BEACON .................................................................................................... 114

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HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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2 INTRODUCTION

2.1 IMPORTANT

IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is operated

and maintained.

This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both new

and second-hand machines are advised to retain documentary evidence that this manual was provided with the

machine.

This machine is designed solely for use in customary grass cutting operations. Use in any other way is consid-

ered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, ser-

vice and repair as specified by the manufacturer, also constitute essential elements of the intended use.

Before attempting to operate this machine, ALL operators MUST read through this manual and make them-

selves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.

Accident prevention regulations, all other generally recognized regulations on safety and occupational medi-

cine, and all road traffic regulations shall be observed at all times.

Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting

damage or injury.

It is important that during the life of the machine wearing and replaceable parts are disposed of in an environ-

mentally responsible way using the resources available in the country where it is used. There are guidelines in

this manual for the eventual decommissioning of the mower once it has no further use. Hardware provided.

2.2 PRODUCT IDENTIFICATION

A Machine Name

BSerial Number

C Year of Manufacture

D Machine Weight

E Engine Power

HR3806 / HR6010 MAUSER CAB

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2 INTRODUCTION

2.3 GUIDELINES FOR THE DISPOSAL OF

SCRAP PRODUCTS

2.3.1 DURING SERVICE LIFE

Used oil, oil filters and engine coolant are hazard-

ous materials and should be handled in a safe and

environmentally responsible way.

In the event of a fluid leak, contain the spill to pre-

vent it entering the ground or drainage system. Lo-

cal legislation will dictate how such spills are to

treated.

Following the maintenance procedures laid out in

this manual will ensure that the impact the machine

has on the local environment is controlled.

When it has been identified that a turf care product

has no further functional value and requires dispos-

al, the following actions should be taken.

2.3.2 END OF SERVICE LIFE

These guidelines should be used in conjunction with

applicable Health, Safety and Environmental legis-

lation and use of approved local facilities for waste

disposal and recycling.

• Position the machine in a suitable location

for any necessary lifting equipment to be

used.

• Use appropriate tools and Personal Pro-

tective Equipment (PPE) and take guid-

ance from the technical manuals

applicable to the machine.

• Remove and store appropriately:

1. Batteries

2. Fuel residue

3. Engine coolant

4. Oils

• Disassemble the structure of the machine

referring to the technical manuals where

appropriate. Special attention should be

made for dealing with ‘stored energy’ within

pressurised elements of the machine or

tensioned springs.

• Any items that still have a useful service

life as second hand components or can be

re-serviced should be separated and

returned to the relevant centre.

• Other worn out items should be separated

into material groups for recycling and dis-

posal consistent with available facilities.

More common separation types are as fol-

lows:

• Steel

• Non ferrous metals

• Aluminium

• Brass

• Copper

•Plastics

•Identifiable

• Recyclable

• Non recyclable

• Not identified

• Rubber

• Electrical & Electronic Components

• Items that cannot be separated economi-

cally into different material groups should

be added to the ‘General waste’ area.

• Do not incinerate waste.

Finally update machinery records to indicate that

the machine has been taken out of service and

scrapped. Provide this serial number to Jacobsen

Warranty department to close off relevant records.

HR3806 / HR6010 MAUSER CAB

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3 SAFETY INSTRUCTIONS

This safety symbol indicates important safety mes-

sages in this manual. When you see this symbol, be

alert to the possibility of injury, carefully read the

message that follows, and inform other operators.

3.1 OPERATING INSTRUCTIONS

• Ensure that the instructions in this book are

read and fully understood.

• No person should be allowed to operate this

machine unless they are fully acquainted with

all the controls and the safety procedures.

• Never allow children or people unfamiliar with

these instructions to use this machine. Local

regulations may restrict the age of the

operator.

3.2 SAFETY SIGNS

• It is essential all safety labels are kept legible,

if they are missing or illegible they must be

replaced. If any part of the machine is

replaced and it originally carried a safety label,

a new label must be affixed to the

replacement part. New safety labels are

obtainable from Ransomes dealers.

3.3 ADJUSTMENTS, LUBRICATION,

MAINTENANCE & CLEANING

• Stop the engine and make sure all moving

parts are stationary.

• Apply brakes and disengage all drives.

• Read all the appropriate servicing instructions.

• Use only the replacement parts supplied by

the original manufacturer.

• When adjusting the cutting cylinders take care

not to get hands and feet trapped when

rotating cylinders.

• Make sure that other people are not touching

any cutting units, as rotation of one cylinder

can cause the others to rotate.

• To reduce the fire hazard, keep the engine,

silencer and battery compartments free of

grass, leaves or excessive grease.

• Replace worn or damaged parts for safety.

• When working underneath lifted parts or

machines, make sure adequate support Is

provided.

• Do not dismantle the machine without

releasing or restraining forces which can

cause parts to move suddenly.

• Do not alter engine speed above maximum

quoted in Engine Specification. Do not

change the engine governor settings or

overspeed the engine. Operating the engine

at excessive speed may increase the hazard

of personal injury.

• When refuelling, STOP THE ENGINE, DO

NOT SMOKE. Add fuel before starting the

engine, never add fuel while the engine is

running.

• Use a funnel when pouring fuel from a can

into the tank.

• Do not fill the fuel tank beyond the bottom of

the filler neck.

• Replace all fuel tank and container caps

securely.

• Store fuel in containers specifically designed

for this purpose.

• Refuel outdoors only and do not smoke while

refuelling.

• If fuel is spilled, do not attempt to start the

engine but move the machine away from the

area of spillage and avoid creating any source

of ignition until fuel vapours have dissipated.

• Allow the engine to cool before storing in any

enclosure.

• Never store the equipment with fuel in the tank

inside a building where fumes may reach an

open flame or spark.

• If the fuel tank has to be drained, this should

be done outdoors.

• Do not spill fuel onto hot components.

• When servicing batteries, DO NOT SMOKE,

and keep naked lights away.

• Do not place any metal objects across the

terminals.

• When Pressure Washing the Mower. Turn the

engine off and remove the starter key.

If the engine has been running, it should be

allowed to cool sufficiently to prevent damage

to the block and exhaust manifold. Never

force water into any electrical components,

hr3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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3 SAFETY INSTRUCTIONS

the air cleaner or exhaust muffler as water

could enter the engine cylinder and cause

damage.

DANGER:

Indicates an imminently hazardous situation which,

if not avoided, WILL result in death or serious injury.

WARNING:

Indicates a potentially hazardous situation which, if

not avoided, COULD result in death or serious injury.

CAUTION:

Indicates a potentially hazardous situation which, if

not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert

against unsafe practices.

IMPORTANT:

Transport speed is for highway use only. Never se-

lect transport speed on grass areas or uneven or un-

surfaced roads or tracks.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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4 CAB FITTING

INSTRUCTIONS

4.1 PREPARATION

CAUTION: Read the tractor’s manual and

become familiar with the tractor, the controls and

proper use of the equipment.

Stay alert for potential hazards and follow all

safety precautions. Read all instructions

completely and make sure you understand them

before proceeding with the assembly

1. Park the tractor on a flat and level surface, fully

lower the implements to the ground, engage

parking brake, stop the engine and remove key

from ignition switch.

a. Wait for all movement to stop before making any

adjustments or modifications.

b. Take this opportunity to thoroughly inspect the

equipment and perform other maintenance.

The “Right” and “Left”, “Front” and “Rear” of the

machine are referenced from the operator’s right and

left when seated in the operator’s seat facing the

direction of forward travel.

2. Remove negative cable from battery.

3. Remove all decals from within the area of the

cab.

The ROPS frame has been statically

tested. DO NOT change the frame.

You must not weld, cut or drill the frame,

unless the fitting instructions instructed by

the fitting instructions.

If the frame is damaged, exchange it.

If any modification is made to the frame

any guarantee or warranty will will be void.

WARNING

Connect wiring cables and components as

per assembly instructions.

Do niot clamp additional components to

the cab wiring.

Check all nuts and bolts for tightness on a

regular basis.

Clean and lubricate all moveable parts on

a regular basis.

WARNING

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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4 CAB FITTING

INSTRUCTIONS

Drill

Hole

4.2 ROPS FRAME MOUNTING

1. Fit the front cab support to the operator

plateform.

2. Fit the rear stancions with the rubber bearings

to the left and right vehicle frame.

3. Mount the adaptor plates to move the wing

deck transport locks on both sides of the

vehicle.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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4 CAB FITTING

INSTRUCTIONS

4. Reassemble the hooks and insert the distance

sleeves.

5. Glue the rubber gasket onto the bottom rail of the

cab.

6. Lift the cab onto the vehicle, ensure the cab is

positioned centrally and is sitting in the rubber

gasket.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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4 CAB FITTING

INSTRUCTIONS

E

F

G

C

H

D

A

B

7. Screw the cab down onto the rubber bearings.

8. Insert white washers as picture.

ACab

B Stanchion

C Bolt M12 x 90

DShim

E Short white disc

F Short white disc

GBig white disc

HNut

Attention! If the engine bonnet collides with the rear

plate of the cab, displace engine bonnet. (loosen the

screws and push it to the rear

Notice for seat Grammer MSG 75/521:

the last 2 notches from the rear side of the longitudi-

nal seat position adjustment have to be blocked.

Notice for seat Grammer MSG 85/731:

the last 4 notches from the rear side of the longitudi-

nal seat position adjustment have to be blocked.

Notice for seat Grammer MSG 95A/721:

Seat without detachable backrest extension, the last

9 notches from the rear side of the longitudinal seat

position adjustment have to be blocked.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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4 CAB FITTING

INSTRUCTIONS

9 Connect Wiring

Lay the feeder cable from the right cab strut in

front under the platform into the instrument panel.

Connect the six pole plug at the original cable.

Lay the red/black cable (control current for relay)

to the fuel gauge and screw on at connection 15.

Connector - rear view

1 - red 62

3 - brown 62

5 - red/black 1,52

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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4 CAB FITTING

INSTRUCTIONS

12

3

4

10 Fitting Floor Mats

Put the floor mats 1 and 2 on the left and right

hand side of the floor plate and fix with double

sided adhesive tape.

Fit floor mats 3 and 4 on to the floor plate.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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5 SOUND INSULATION & WEIGHTS

FITTING INSTRUCTIONS

5.1 FITTING GROMMETS AND SLEEVE

1 Remove the oil tank from the platform.

2 Drill the marked holes 13mm diameter.

3 Insert rubber grommets and sleeves.

HR3806 / HR6010 MAUSER CAB

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5 SOUND INSULATION & WEIGHTS

FITTING INSTRUCTIONS

5.2 REFITTING OIL TANK

1 Glue rubber mat under seat on front face under

seat.

2 Remount the oil tank securing through

grommets and sleeves.

3 Glue rubber mat to the underside of the seat

plate.

NOTE

All surfaces must be clean and grease free.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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5 SOUND INSULATION & WEIGHTS

FITTING INSTRUCTIONS

5.3 UNDER PLATFORM

1 At the foot switches on the left hand side of the

steering tower remove the switch flaps.

2 Insert the distance plates and refit the switch

flaps.

3 Glue the rubber mats under the platform.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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5 SOUND INSULATION & WEIGHTS

FITTING INSTRUCTIONS

5.4 STEERING TOWER

1 remove steering tower cover and insert the two

foam pads.

2 Glue foam pad to steering tower cover.

3. Connect any disconnected wires before

replacing cover.

HR3806 / HR6010 MAUSER CAB

FITTING INSTRUCTIONS

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5 SOUND INSULATION & WEIGHTS

FITTING INSTRUCTIONS

5.5 SEAT PLATE PADDING

1 Remove seat from seat plate.

2 Position the padding on the seat plate and fix with

velcro fasteners.

3 Refit seat. At the side of the cab lift outer edges

of padding.

NOTE

All surfaces must be clean and grease free and the

ambient temperature must not be under 20°C

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Jacobsen LHAM002 Operating instructions

Jacobsen LHAM002 Operating instructions

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