MAKING MODERN LIVING POSSIBLE
User Manual
Work Function Control
Blocks Librar
y
www.powersolutions.danfoss.com
User Manual Work Function Control Blocks Library
About this Manual
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Organization and Headings
To help you quickly find information in this manual, the material is divided into sections,
topics, subtopics, and details, with descriptive headings set in bold type. Chapter or
section titles appear at the top of every page in large bold type.
In the PDF version of this document, clicking an item underlined in blue italic type jumps
you to the referenced page in the document.
Special Text Formatting
Controls and indicators are set in bold black type.
Table of Contents
A Table of Contents (TOC) appears on the next page. In the PDF version of this document,
the TOC entries are hyperlinked.
©2014 Danfoss Power Solutions (US) Company. All rights reserved.
All trademarks in this material are properties of their respective owners.
PLUS+1, GUIDE, and Sauer-Danfoss are trademarks of Danfoss Power Solutions (US) Company. The Danfoss,
PLUS+1 GUIDE, PLUS+1 Compliant, and Sauer-Danfoss logotypes are trademarks of Danfoss Power Solutions (US)
Company.
Revision History
Revision Date Comment
Rev BB September 2014
User Manual
Work Function Control Blocks Library
Contents
Introduction ......................................................................................................................................................... 10
About the Reuse of Material in this Manual .................................................................................... 10
About the Common Features of the Work Function Control Blocks ..................................... 11
All Blocks Have a Common Structure ........................................................................................ 12
All Blocks Have Inputs that Require Defined Data Types .................................................. 14
All Blocks Have Companion Service Screens .......................................................................... 15
About Using Identical Blocks in the Same Application .............................................................. 18
Identical Blocks Need Different Name Space Values to Successfully Compile ......... 18
Identical Service Tool Screens Need Different Signal Name Prefixes to be Usable. 19
Change Signal Name Prefixes with the Find and Replace Feature ................................ 21
Flow Sharing Examples ........................................................................................................................... 22
Proportion Sharing Example......................................................................................................... 22
Proportion Sharing/Priority Sharing Example ....................................................................... 24
Basic Priority Sharing Example ..................................................................................................... 26
Priority Sharing/Proportion Sharing Example ....................................................................... 27
Work Function Example ................................................................................................................. 29
Engine Speed for Flow Example .................................................................................................. 31
Output Driver Example ................................................................................................................... 33
Output Driver with Antistall Example ....................................................................................... 34
AD_SmoothLower Function Block .............................................................................................................. 36
Overview ....................................................................................................................................................... 36
Inputs ............................................................................................................................................................. 36
Outputs .......................................................................................................................................................... 38
About Function Block Connections.................................................................................................... 39
Status and Fault Logic ............................................................................................................................. 40
About the Name Space Feature ........................................................................................................... 41
How to Enter a Name Space Value ..................................................................................................... 41
IEC 61508-3 Annex D Supplemental Information ......................................................................... 42
Tip_Detect Function Block ............................................................................................................................. 43
Overview ....................................................................................................................................................... 43
Inputs ............................................................................................................................................................. 43
Outputs .......................................................................................................................................................... 44
About Function Block Connections.................................................................................................... 45
Status and Fault Logic ............................................................................................................................. 46
Function Block Example.......................................................................................................................... 47
About the Name Space Feature ........................................................................................................... 48
How to Enter a Name Space Value ..................................................................................................... 48
IEC 61508-3 Annex D Supplemental Information ......................................................................... 49
Functional_Profile Function Block .............................................................................................................. 50
Overview ....................................................................................................................................................... 50
Inputs ............................................................................................................................................................. 50
Outputs .......................................................................................................................................................... 51
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About Function Block Connections ....................................................................................................52
Status and Fault Logic .............................................................................................................................53
Function Block Examples ........................................................................................................................54
Output with a Pos Cur Value of 1 ................................................................................................55
Output with a Neg Cur Value of 1 ...............................................................................................56
Output with a Pos Cur Value of 2 ................................................................................................57
Output with a Neg Cur Value of 2 ...............................................................................................58
Output with a Pos Cur Value of 3 ................................................................................................59
Output with a Neg Cur Value of 3 ...............................................................................................60
Output with a Pos Cur Value of 4 ................................................................................................61
Output with a Neg Cur Value of 4 ...............................................................................................62
Output with a Pos Cur Value of 5 ................................................................................................63
Output with a Neg Cur Value of 5 ...............................................................................................64
Output with a Pos Cur Value of 6 ................................................................................................65
Output with a Neg Cur Value of 6 ...............................................................................................66
Output with a Pos Cur Value of 7 ................................................................................................67
Output with a Neg Cur Value of 7 ...............................................................................................68
Output with a Pos Cur Value of 8 ................................................................................................69
Output with a Neg Cur Value of 8 ...............................................................................................70
Output with a Pos Cur Value of 9 ................................................................................................71
Output with a Neg Cur Value of 9 ...............................................................................................72
Output with a Pos Cur Value of 10 ..............................................................................................73
Output with a Neg Cur Value of 10 ............................................................................................74
Output with a Pos Cur Value of 11 ..............................................................................................75
Output with a Neg Cur Value of 11 ............................................................................................76
Output with a Pos Cur Value of 12 ..............................................................................................77
Output with a Neg Cur Value of 12 ............................................................................................78
Output with a Pos Cur Value of 13 ..............................................................................................79
Output with a Neg Cur Value of 13 ............................................................................................80
Output with a Pos Cur Value of 14 ..............................................................................................81
Output with a Neg Cur Value of 14 ............................................................................................82
Output with a Pos Cur Value of 15 ..............................................................................................83
Output with a Neg Cur Value of 15 ............................................................................................84
Output with a Pos Cur Value of 16 ..............................................................................................85
Output with a Neg Cur Value of 16 ............................................................................................86
About the Name Space Feature ...........................................................................................................87
How to Enter a Name Space Value .....................................................................................................87
IEC 61508-3 Annex D Supplemental Information .........................................................................88
Scaling Function Block .....................................................................................................................................89
Overview .......................................................................................................................................................89
Inputs .............................................................................................................................................................89
Outputs ..........................................................................................................................................................90
About Function Block Connections ....................................................................................................91
Status and Fault Logic .............................................................................................................................92
Function Block Example ..........................................................................................................................93
About the Name Space Feature ...........................................................................................................94
How to Enter a Name Space Value .....................................................................................................94
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IEC 61508-3 Annex D Supplemental Information ......................................................................... 95
Flow_Calculation Function Block ................................................................................................................ 96
Overview ....................................................................................................................................................... 96
Inputs ............................................................................................................................................................. 96
Outputs .......................................................................................................................................................... 97
About Function Block Connections.................................................................................................... 98
Status and Fault Logic ............................................................................................................................. 99
Function Block Examples ..................................................................................................................... 100
About the Name Space Feature ........................................................................................................ 101
How to Enter a Name Space Value .................................................................................................. 101
IEC 61508-3 Annex D Supplemental Information ...................................................................... 102
FlowSum Function Block ............................................................................................................................. 103
Overview .................................................................................................................................................... 103
Inputs .......................................................................................................................................................... 103
Outputs ....................................................................................................................................................... 104
About Function Block Connections................................................................................................. 105
Status and Fault Logic .......................................................................................................................... 106
About the Name Space Feature ........................................................................................................ 107
How to Enter a Name Space Value .................................................................................................. 107
IEC 61508-3 Annex D Supplemental Information ...................................................................... 108
BinarySum Function Block .......................................................................................................................... 109
Overview .................................................................................................................................................... 109
Inputs .......................................................................................................................................................... 109
Outputs ....................................................................................................................................................... 110
About Function Block Connections................................................................................................. 111
Status Logic............................................................................................................................................... 112
Function Block Examples ..................................................................................................................... 113
Example 1 .......................................................................................................................................... 113
Example 2 .......................................................................................................................................... 114
About the Name Space Feature ........................................................................................................ 115
How to Enter a Name Space Value .................................................................................................. 115
IEC 61508-3 Annex D Supplemental Information ...................................................................... 116
PrioritySharing Function Block .................................................................................................................. 117
Overview .................................................................................................................................................... 117
Inputs .......................................................................................................................................................... 119
Outputs ....................................................................................................................................................... 121
About Priority Sharing .......................................................................................................................... 123
About Function Block Connections................................................................................................. 124
Status and Fault Logic .......................................................................................................................... 125
Function Block Examples ..................................................................................................................... 126
Example 1 .......................................................................................................................................... 126
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Example 2 .......................................................................................................................................... 127
Example 3 .......................................................................................................................................... 128
Example 4 .......................................................................................................................................... 129
Example 5 .......................................................................................................................................... 130
Example 6 .......................................................................................................................................... 131
Example 7 .......................................................................................................................................... 132
Example 8 .......................................................................................................................................... 133
Example 9 .......................................................................................................................................... 134
About the Name Space Feature ........................................................................................................ 135
How to Enter a Name Space Value .................................................................................................. 135
IEC 61508-3 Annex D Supplemental Information ...................................................................... 136
ProportionSharing Function Block ........................................................................................................... 137
Overview .................................................................................................................................................... 137
Inputs .......................................................................................................................................................... 137
Outputs ....................................................................................................................................................... 139
About Function Block Connections ................................................................................................. 140
Status and Fault Logic .......................................................................................................................... 141
Function Block Examples ..................................................................................................................... 142
Example 1 .......................................................................................................................................... 142
Example 2 .......................................................................................................................................... 143
Example 3 .......................................................................................................................................... 144
Example 4 .......................................................................................................................................... 145
About the Name Space Feature ........................................................................................................ 146
How to Enter a Name Space Value .................................................................................................. 146
IEC 61508-3 Annex D Supplemental Information ...................................................................... 147
BinarySharing Function Block .................................................................................................................... 148
Overview .................................................................................................................................................... 148
Inputs .......................................................................................................................................................... 149
Outputs ....................................................................................................................................................... 150
About Function Block Connections ................................................................................................. 151
Status and Fault Logic .......................................................................................................................... 152
Function Block Examples ..................................................................................................................... 153
Example 1 .......................................................................................................................................... 153
Example 2 .......................................................................................................................................... 154
Example 3 .......................................................................................................................................... 155
Example 4 .......................................................................................................................................... 156
About the Name Space Feature ........................................................................................................ 157
How to Enter a Name Space Value .................................................................................................. 157
IEC 61508-3 Annex D Supplemental Information ...................................................................... 158
Single_Func Function Block ....................................................................................................................... 159
Overview .................................................................................................................................................... 159
Inputs .......................................................................................................................................................... 159
Outputs ....................................................................................................................................................... 160
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About Function Block Connections................................................................................................. 161
Fault Logic ................................................................................................................................................. 161
About the Name Space Feature ........................................................................................................ 162
How to Enter a Name Space Value .................................................................................................. 162
IEC 61508-3 Annex D Supplemental Information ...................................................................... 163
Engine_Spd_for_Flow Function Block ................................................................................................... 164
Overview .................................................................................................................................................... 164
Inputs .......................................................................................................................................................... 164
Outputs ....................................................................................................................................................... 165
About Function Block Connections................................................................................................. 166
Status and Fault Logic .......................................................................................................................... 167
About the Name Space Feature ........................................................................................................ 168
How to Enter a Name Space Value .................................................................................................. 168
IEC 61508-3 Annex D Supplemental Information ...................................................................... 169
Req_Eng_Spd Function Block .................................................................................................................... 170
Overview .................................................................................................................................................... 170
Inputs .......................................................................................................................................................... 170
Outputs ....................................................................................................................................................... 172
About Function Block Connections................................................................................................. 173
Status and Fault Logic .......................................................................................................................... 174
Function Block Examples ..................................................................................................................... 175
About the Name Space Feature ........................................................................................................ 176
How to Enter a Name Space Value .................................................................................................. 176
IEC 61508-3 Annex D Supplemental Information ...................................................................... 177
Antistall_CL Function Block ........................................................................................................................ 178
Overview .................................................................................................................................................... 178
Inputs .......................................................................................................................................................... 178
Outputs ....................................................................................................................................................... 179
AStall_Params Page ............................................................................................................................... 181
About Scaling and Hi/Low Parameter Values ..................................................................... 183
Mode Page ........................................................................................................................................ 184
PID_Params Page ........................................................................................................................... 186
Eng_Params Page........................................................................................................................... 189
About Additional Antistall Configurations ........................................................................... 190
Scaling and Low to Hi Parameter Examples ................................................................................. 191
Example 1 .......................................................................................................................................... 192
Example 2 .......................................................................................................................................... 193
Example 3 .......................................................................................................................................... 194
Example 4 .......................................................................................................................................... 195
Example 5 .......................................................................................................................................... 196
About Function Block Connections................................................................................................. 197
Status and Fault Logic .......................................................................................................................... 198
Function Block Example....................................................................................................................... 199
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About the Name Space Feature ........................................................................................................ 200
How to Enter a Name Space Value .................................................................................................. 200
IEC 61508-3 Annex D Supplemental Information ...................................................................... 201
Antistall_Share Function Block .................................................................................................................. 202
Overview .................................................................................................................................................... 202
Inputs .......................................................................................................................................................... 202
Outputs ....................................................................................................................................................... 205
About Function Block Connections ................................................................................................. 206
Status and Fault Logic .......................................................................................................................... 208
Function Block Example ....................................................................................................................... 209
About the Name Space Feature ........................................................................................................ 210
How to Enter a Name Space Value .................................................................................................. 210
IEC 61508-3 Annex D Supplemental Information ...................................................................... 211
Eng_OverSpeed Function Block ............................................................................................................... 212
Overview .................................................................................................................................................... 212
Inputs .......................................................................................................................................................... 212
Outputs ....................................................................................................................................................... 213
About Function Block Connections ................................................................................................. 215
Status and Fault Logic .......................................................................................................................... 216
Function Block Example ....................................................................................................................... 217
About the Name Space Feature ........................................................................................................ 218
How to Enter a Name Space Value .................................................................................................. 218
IEC 61508-3 Annex D Supplemental Information ...................................................................... 219
TorqLimProfile Function Block .................................................................................................................. 220
Overview .................................................................................................................................................... 220
Inputs .......................................................................................................................................................... 220
Outputs ....................................................................................................................................................... 223
Status and Fault Logic .......................................................................................................................... 223
About Function Block Connections ................................................................................................. 224
About the Relationship of Input to Output Signals .................................................................. 225
About the Name Space Feature ........................................................................................................ 227
How to Enter a Name Space Value .................................................................................................. 227
IEC 61508-3 Annex D Supplemental Information ...................................................................... 228
TorqPressSetpoint Function Block ........................................................................................................... 229
Overview .................................................................................................................................................... 229
Inputs .......................................................................................................................................................... 229
Outputs ....................................................................................................................................................... 231
About Function Block Connections ................................................................................................. 233
Status and Fault Logic .......................................................................................................................... 234
About the Scaling Values ..................................................................................................................... 235
About the Name Space Feature ........................................................................................................ 236
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How to Enter a Name Space Value .................................................................................................. 236
IEC 61508-3 Annex D Supplemental Information ...................................................................... 237
PumpTorqCalc Function Block .................................................................................................................. 238
Overview .................................................................................................................................................... 238
Inputs .......................................................................................................................................................... 238
Outputs ....................................................................................................................................................... 239
About Function Block Connections................................................................................................. 240
Status and Fault Logic .......................................................................................................................... 241
About the Name Space Feature ........................................................................................................ 242
How to Enter a Name Space Value .................................................................................................. 242
IEC 61508-3 Annex D Supplemental Information ...................................................................... 243
Index .................................................................................................................................................................... 244
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Introduction
This manual documents the function blocks available in the Work Function Control Blocks
Library.
The function blocks in this library enable you to implement:
• User adaptation functions that scale and profile signals.
• Telehandler functions that provide active dampening for boom lowering and
detection of tip-over conditions.
• Flow sharing functions that prioritize and proportion hydraulic flow to work functions.
• Engine control functions that:
− Determine the engine rpm required to meet the flow requirements of work
functions.
− Provide anti-stall.
− Protect engines against over-speed damage.
About the Reuse of Material in this Manual
Work Function Control Blocks Library license holders are welcome to reuse and freely edit
the material in this manual when developing their own custom documentation.
Material in this manual should only be used to document PLUS+1-based applications.
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About the Common Features of the Work Function Control Blocks
This section discusses the common features of the Work Function Control Blocks.
All blocks have:
• A common structure.
• Inputs that require defined data types.
• Companion Service Tool screens
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All Blocks Have a Common Structure
Figure Details
Item Description
1. Outer page Provides:
– Basic input and output connectivity for a work function block.
– A wrapper for an inner page that contains a Logic page, a ChkPt page, and text with details about the block.
2. Name Space Blocks use memory names (“aliases”) to allocate memory. When you use the same block more than once in application,
your blocks need different Name Space values to prevent memory conflicts that cause compiler errors.
3. Chkpt input All work function blocks have Advanced Checkpoint with Namespace components.
– T—includes the block’s Advanced Checkpoint with Namespace components in the LHX download file. Block
input and output signals are available to the Service Tool program.
– F—excludes the block’s Advanced Checkpoint with Namespace components from the LHX download file. Block
input and output signals are unavailable to the Service Tool program.
Choose this option to produce smaller LHX files, which saves controller memory.
4. IO output Outputs a bus with all of a block's input and output signals.
This bus provides a convenient way to distribute a block’s signals to your application.
5. Status output
Fault output
Most blocks have a:
– Status output that reports status conditions.
– Fault output that reports fault conditions.
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Figure Details
Item Description
6. Inner page The page contains:
– Explanatory text with details about the block.
– A locked Logic page.
– A ChkPt page.
7. Explanatory text Text on the inner page describes the:
– General purpose of a block.
– Purpose of each of the block’s inputs and outputs.
– Data type of each of the block’s inputs and outputs.
– Expected range of each of the block’s inputs and outputs.
– Units of each of the block’s inputs and outputs.
– Status and fault codes output by the block.
8. Logic page Contains a block’s operating logic. This is a locked page that you cannot enter.
9. ChkPt page Contains Advanced Checkpoint with Namespace components that can make all of a block’s input and output signals
available to the PLUS+1 GUIDE Service Tool program.
(To make these signals available, set a block’s Chkpt input to true before you compile your application.)
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All Blocks Have Inputs that Require Defined Data Types
To avoid compiler errors, use only the data type specified for an input. These blocks do not
allow autotyped inputs.
Figure Details
Item Description
1. The Min4 input requires an input with a U16 data type
2. The correct U16 data type routed to the Min3 input.
3. The incorrect U32 data type routed to the Min4 input.
4. The compiler Error Messages tab with the error message generated by the incorrect U32 data type routed to the Min4 input.
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All Blocks Have Companion Service Screens
All blocks have P1D (PLUS+1 Diagnostic) files with companion Service Tool screens. You
can use these screens to simplify the task of creating Service Tool screens for applications
that use work function blocks. Refer to the PLUS+1 GUIDE Service Tool Design Manual
(Danfoss part L1219240) for more information on how to create Service Tool screens.
The following figure shows the Service Tool screens for an Antistall_CL function block.
These screens are typical of the Service Tool screens supplied with work function blocks.
T
You must set a control block’s Chkpt input to true to make a block’s input and output
signals available to the Service Tool program.
Figure Details
Item Description
1. P1P file The P1P file for the block.
2. P1D file The P1D file with the companion Service Tool screens.
3. Flow screen A Flow screen shows basic block values. Use Flow screens together to create Service Tool screens that show signal flow
through an application.
4. Detail screen A Detail screen shows all the input and output signal values of a function block. Use Detail screens to create Service
Tool screens that focus on individual blocks in an application.
5. Parameter screen A Parameter screen shows Flow screen values and provides access to a block’s user-configurable operating parameters.
Use Parameter screens to create Service Tool screen that enable users to view, change, and download block parameters.
Not all blocks have Parameter screens.
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About the Organizational Scheme for the Service Tool Companion Screens
All companion Service Tool screens have a common color and organizational scheme.
The following figure shows a typical block and its companion Service Tool screen. The
tables that follow this figure describe the organization and color schemes used for
companion Service Tool schemes.
You should follow this scheme when using modifying companion Service Tool screens for
use in your own applications.
Figure Details
Item Description
1. Group information about blocks into panels.
2. Caption panels with the unabbreviated name of the block.
3. Use lighter Panel Colors for panel backgrounds.
4. Use darker Subpanel Colors for data elements such as log and parameter values.
5. Place block inputs on the left of side of panels.
6. Place block outputs on the right side of panels.
7. Place Status and Fault readouts with any explanatory text at the bottom of panels.
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Panel Color Scheme for Work Function Blocks
Work Function Block Type
Basic
Color
Panel Color
Subpanel Color for Data Elements*
Hex Value RGB Value Hex Value RGB Value
Input
Blue DEEEFF 222 238 255
C6E2FF
198 226 255
Output Orange FFE2B2 255 226 178 FFCA7D 255 202 125
Control
Yellow FFFFCE
255 255 206
FFFF99
255 255 153
Filter Green EEFFCE 238 255 206 D2FFA5 210 255 165
Communication
Purple F0E3FA
240 227 250
DCB2FA
220 178 250
Data elements include log readouts and parameter values.
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About Using Identical Blocks in the Same Application
Perform these steps if you want to use identical blocks in the same application.
1. Change the block’s Name Space values.
2. Change the prefixes of the names of the signals displayed in the block’s companion
Service Tool screens if you want to use these screens.
Identical Blocks Need Different Name Space Values to Successfully Compile
If you use the same block more than once in an application, you must change each block’s
Name Space value to avoid compiler errors.
• All blocks contain Advanced Checkpoint with Namespace components that enable
the Service Tool to read block input and output values.
• Some blocks contain non-volatile memory components that store block operating
parameters.
Both these components use memory names (“aliases”) to allocate memory. Identical
memory names cause compiler errors.
The Name Space value adds a unique prefix to each component name to avoid errors.
Keep each Name Space value short to save controller memory.
Figure Details
Item Description
1. Duplicate Name Space values in identical function blocks cause a compiler error.
2. The compiler Error Messages tab with an Error 65 message generated by duplicate Name Space values.
3. A different Name Space value for each identical function block results in a successful compile.
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Identical Service Tool Screens Need Different Signal Name Prefixes to be Usable
If you use the same work function block more than once in an application, you must
change the signal name prefixes used in the companion Service Tools screens to make the
screens usable.
The input and output signals for blocks all have Name Space prefixes. Danfoss configured
the companion Service Tool screens to read signal names with these prefixes.
(You must set a block’s Chkpt input to true to make the block’s input and output signals
available to the Service Tool program’s companion screens.)
The following figure shows how a block’s Name Space value prefixes a signal name from
the block.
Figure Details
Item Description
1. The Name Space value for this block is Scaling. All input and output signals from this block have a Scaling_ prefix.
2. The block’s Input signal is available to the Service Tool program as Scaling_CP_Input.
3. The Scaling_CP_Input signal as it appears in the Service Tool program’s Design Screen (Advanced) window.
4. The Properties window that selects the Scaling_CP_Input signal for display in the Scaling window.
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The following figure shows what happens to companion Service Tool screens when you
change their blocks’ Name Space values to enable a successful compile.
Figure Details
Item Description
1. The Name Space value for this block is now Scaling_1. All input and output signals from this block now have a Scaling_1_ prefix.
2. This block’s Input signal is now available to the Service Tool program as Scaling_1_CP_Input.
3. The Properties window selects the Scaling_CP_Input signal for display in the Service Tool screen for the Scaling_1 block.
4. No signals display in the Scaling_1 block’s Service Tool screen because the signal prefixes have changed from Scaling_ to Scaling_1_.
5. The correct selection to display the Input signal from the Scaling_1 block. You must reselect all the signals for this Service Tool screen.
6. The Name Space value for this block is now Scaling_2. All input and output signals from this block have a Scaling_2_ prefix.
7. This block’s Input signal is now available to the Service Tool program as Scaling_2_CP_Input.
8. The Properties window selects the Scaling_CP_Input signal for display in the Service Tool screen for the Scaling_2 block.
9. No signals display in the Scaling_2 block’s Service Tool screen because the signal prefixes have changed from Scaling_ to Scaling_2_.
10. The correct selection to display the Input signal from the Scaling_2 block. You must reselect all the signals for this Service Tool screen.
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