Contents
1 Control System Overview............................................................................................................. 11
1.1 Introduction.......................................................................................................................................... 11
1.2 Controllers ........................................................................................................................................... 15
1.3 IONet Switches ..................................................................................................................................... 16
1.4 Distributed I/O Modules.......................................................................................................................... 16
1.5 Power Distribution ................................................................................................................................. 36
1.6 Redundancy Options .............................................................................................................................. 37
1.7 Reliability and Availability ...................................................................................................................... 49
1.8 Component Part Numbers and Serial Numbers/Barcodes ............................................................................... 57
2 Functional Safety............................................................................................................................ 67
2.1 Safety Instrumented System (SIF) ............................................................................................................. 68
2.2 Risk Reduction...................................................................................................................................... 69
2.3 Safety System Redundancy Options .......................................................................................................... 70
3 Ethernet Networks..........................................................................................................................75
3.1 Introduction.......................................................................................................................................... 75
3.2 IONet Layer ......................................................................................................................................... 80
3.3 Unit Control Layer................................................................................................................................. 86
3.4 Supervisory Layer.................................................................................................................................. 91
3.5 Monitoring Layer................................................................................................................................... 92
3.6 Enterprise Layer .................................................................................................................................... 93
3.7 Ethernet Cabling for Monitoring, Supervisory, and Unit Control Layers ........................................................... 94
3.8 Third-party Communication Links ............................................................................................................ 98
4 Communication Protocols ........................................................................................................... 99
4.1 OPC Protocols .....................................................................................................................................101
4.2 WorkstationST GSM Protocol .................................................................................................................104
4.3 Modbus Protocol ..................................................................................................................................106
4.4 Ethernet Global Data (EGD) ...................................................................................................................109
4.5 System Data Interface (SDI) Protocol .......................................................................................................111
4.6 Network Time Protocol (NTP) ................................................................................................................112
4.7 Fieldbus Communications ......................................................................................................................115
5 Technical Regulations, Standards, and Environment ........................................................ 117
5.1 Safety Standards ...................................................................................................................................117
5.2 Conditions for Compliance .....................................................................................................................118
5.3 Electrical.............................................................................................................................................119
5.4 Environment ........................................................................................................................................121
6 Installation Guidelines ................................................................................................................127
6.1 Installation Support...............................................................................................................................127
6.2 Equipment Receiving and Handling .........................................................................................................130
6.3 Power Requirements .............................................................................................................................132
6.4 Installation Support Drawings .................................................................................................................134
6.5 Grounding...........................................................................................................................................134
6.6 Cable Separation and Routing .................................................................................................................143
6.7 Power and I/O Field Wiring ....................................................................................................................149
GEH-6721_Vol_I_BP System Guide 9
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