Delphi MICRO 64 Assembly Instructions Manual

Brand: Delphi

Model: MICRO 64

Type: Assembly Instructions Manual

Delphi MICRO 64 is a versatile and robust connector system designed for demanding applications. With its ability to withstand harsh conditions and provide reliable performance, the Delphi MICRO 64 is an excellent choice for various industries, including automotive, industrial, and aerospace.

One of the key features of the Delphi MICRO 64 is its modular design, which allows for easy customization and reconfiguration to meet specific requirements. The system's modularity enables the addition or removal of individual modules, ensuring flexibility and adaptability in various applications.

The Delphi MICRO 64 also boasts exceptional durability and environmental resistance. Its robust construction withstands extreme temperatures, vibrations, and shock, making it suitable for harsh environments. Additionally, the system's IP67 rating signifies its protection against dust and water ingress, ensuring reliable operation in challenging conditions.

Connection Systems

Delphi Connections Systems Page 1 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

NOTE: PLEASE CONTACT YOUR DELPHI SALES

REPRESENTATIVE WITH ANY QUESTIONS OR

COMMENTS CONCERNING THESE ASSEMBLY

INSTRUCTIONS. COMPONENT P/N’S AND REPAIR TOOL

P/N’S ARE AVAILABLE FROM YOUR DELPHI SALES

ENGINEER.

Connection Systems

Delphi Connections Systems Page 2 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

COVER

CONNECTOR ASSEMBLY

SECONDARY LOCK

NOSE-PIECE

Connection Systems

Delphi Connections Systems Page 3 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

STEP 2: PLUG LEADS TO CONNECTOR ASSEMBLY PER PRINT.

WIRE LENGTHS: WHEN ESTABLISHING WIRE LENGTHS,

THERE MUST BE NO TIGHT WIRES. WIRE LENGTHS MUST

BE ESTABLISHED ACCORDING TO THE HARNESS BUILD

SEQUENCE.

PLUGGING SEQUENCE: WHEN PLANNING HARNESS BUILD,

MICRO 64 TERMINALS MUST BE THE FIRST END PLUGGED

OF EACH LEAD. ADHERENCE TO PROPER CONNECTOR

FILL SEQUENCE IS REQUIRED TO AVOID UNDER-PLUGS

WHICH MAY CAUSE DAMAGE, UNSEATED TERMINALS AND

MISPLUGGED LEADS.

CAUTION: ASSEMBLY OPERATORS MUST NOT DEVIATE

FROM THE ESTABLISHED PLUGGING ORDER.

PLUGGING TECHNIQUE: TO AVOID BENDING THE

TERMINAL, GRIP THE LEAD NEAR THE BACK OF THE

TERMINAL. IT MAY BE NECESSARY TO RE-GRIP THE LEAD

A FEW TIMES DURING THE PLUGGING PROCESS TO AVOID

ANY TERMINAL DAMAGE. OPERATOR MUST USE

SIGNIFICANT CARE TO ENSURE THAT THE TERMINAL IS

PUSHED STRAIGHT INTO THE CAVITY.

CAUTION: IF A TERMINAL BENDS DURING PLUGGING,

OPERATORS MUST NOT STRAIGHTEN, RESHAPE OR RE-

PLUG THE TERMINAL.

THE OPERATOR MUST PUSH THE TERMINAL TO THE

BOTTOM OF THE TERMINAL CAVITY, THEN TUG LIGHTLY

ON THE LEAD TO VERIFY THAT THE TERMINAL IS SEATED.

CAUTION: IF THE LEAD DOES NOT SEAT PROPERLY OR IS

PLUGGED INTO THE WRONG CAVITY, REMOVE IT AND/OR

REPLACE THE LEAD AND/OR CONNECTOR.

BUILD CONNECTOR ASSEMBLY TO CONNECTOR

HOLDER.

STEP 1:

Connection Systems

Delphi Connections Systems Page 4 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

RECOMMENDED PLUGGING SEQUENCE

Plugging should be from right to left and from

bottom to top, for best visibility, access in

plugging.

64 48 32 16

49 33 17 1

WIRE DRESS

Connect

or Holder Vertical

PLUG

DIRECTION:

LEFT TO RIGHT,

BOTTOM TO TOP.

Plugging should be from left to right and from bottom

to top, for best visibility, access in plugging.

WIRE DRESS

Connector Holder

Horizontal

PLUG

DIRECTION:

LEFT TO RIGHT,

BOTTOM TO TOP.

Plugging should be from left to right and from bottom

to top, for best visibility, access in plugging.

WIRE DRESS

Connector Holder

Horizontal

Connection Systems

Delphi Connections Systems Page 5 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

RECOMMENDED PLUGGING SEQUENCE

Plugging should be from right to left and from

bottom to top, for best visibility, access in plugging.

WIRE DRESS

PLUG

DIRECTION:

RIGHT TO LEFT,

BOTTOM TO TOP.

Horizontal Holder

WIRE DRESS

This is not a recommended holder position,

because the wire dress would be upward, and the

leads would be very difficult to route.

1 17 33 49

16 32 48 64

Vertical Holder

Connection Systems

Delphi Connections Systems Page 6 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

ROUTING OF LEADS:

PROPER ROUTING OF LEADS ON

THE BUILD FIXTURE IS CRITICAL. WHILE ROUTING

LEADS AFTER PLUGGING MICRO 64 TERMINALS,

ASSEMBLY OPERATORS SHOULD APPLY ONLY LIGHT

FORCE BECAUSE LEADS COULD BE PULLED OUT OF

THEIR CAVITIES.

STEP 3:

APPLY SECONDARY LOCK:

AFTER PLUGGING ALL

THE LEADS INTO THE CONNECTOR BODY, START

SECONDARY LOCK INTO CONNECTOR AND PUSH TO

INSERT. ORIENTATION IS REQUIRED.

USE TOOL # 12152222 TO FULLY SEAT THE

SECONDARY LOCK TO A HARD STOP POSITION.

CAUTION: THE SECONDARY LOCK MUST BE FULLY

SEATED,

BEFORE REMOVING THE CONNECTOR BODY

FROM ITS HOLDER OR APPLYING ANY COVERINGS.

STEP 4:

APPLY HARNESS COVERINGS PER PRODUCT PRINT.

STEP 5:

BUILD (1) ONE COVER TO CONNECTOR ASSEMBLY.

A. APPLY WIRE DRESS C

OVER TO CONNECTOR BY

INSERTING FLEX LEGS INTO LOCK SLOTS AT

LEVER END.

B. INSERT STATIONARY TABS OF WIRE DRESS

COVER INTO SLOTS IN CONNECTOR NEAR

WIRE EXIT.

STEP 6:

APPLY NOSE-PIECE TO CONNECTOR ASSEMBLY. STEP 7:

Connection Systems

Delphi Connections Systems Page 7 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

BUILD CONNECTOR ASSEMBLY TO ASSEMBLY TOOLING HOLDER.

STEP 1:

ROUTING OF LEADS:

PROPER ROUTING OF LEADS ON THE BUILD

FIXTURE IS CRITICAL.

STEP 3:

PLUG LEADS TO CONNECTOR ASSEMBLY PER PRINT.

STEP 2:

Connection Systems

Delphi Connections Systems Page 8 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

APPLY HARNESS COVERINGS PER PRODUCT PRINT.

STEP 5:

STEP 4:

COMPLETED

STEP 4

APPLY SECONDARY LOCK: AFTER

PLUGGING ALL THE LEADS INTO THE

CONNECTOR BODY, START SECONDARY

LOCK INTO CONNECTOR AND PUSH TO

INSERT. ORIENTATION IS REQUIRED.

USE TOOL # 12152222 TO FULLY SEAT THE

SECONDARY LOCK TO A HARD STOP

POSITION.

CAUTION: THE SECONDARY LOCK MUST

BE FULLY SEATED,

BEFORE REMOVING THE

CONNECTOR BODY FROM ITS HOLDER OR

APPLYING ANY COVERINGS.

Connection Systems

Delphi Connections Systems Page 9 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

COMPLETED

STEP 6

STEP 6:

BUILD (1) ONE COVER TO CONNECTOR

ASSEMBLY.

A. APPLY WIRE DRESS COVER TO

CONNECTOR BY INSERTING FLEX

LEGS INTO LOCK SLOTS AT LEVER

END.

B. INSERT STATIONARY TABS OF WIRE

DRESS COVER INTO SLOTS IN

CONNECTOR NEAR WIRE EXIT.

Connection Systems

Delphi Connections Systems Page 10 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

APPLY NOSE PIECE TO CONNECTOR

ASSEMBLY.

STEP 7:

-,,

COMPLETED

STEP 7

Connection Systems

Delphi Connections Systems Page 11 of 11 01/02/2001

Note: Assembly Instructions are provided for reference only, and are intended for use by skilled assembly technicians.

Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the

assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly

Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.

ASSEMBLY INSTRUCTIONS

MICRO 64 CONNECTOR ASSEMBLY

COMPLETED

ASSEMBLY

Mouser Electronics

Authorized Distributor

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Delphi MICRO 64 Assembly Instructions Manual

Brand: Delphi

Model: MICRO 64

Type: Assembly Instructions Manual

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Delphi MICRO 64 Assembly Instructions Manual

Delphi MICRO 64 Assembly Instructions Manual

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