Toro TX 1000 Wide Track Compact Tool Carrier User manual

TX 1000 Wide Track Compact Tool Carrier
Toro
Brand
Toro
Model
TX 1000 Wide Track Compact Tool Carrier
Type
User manual
FormNo.3413-874RevA
TX1000CompactToolCarrier
ModelNo.22327—SerialNo.400414000andUp
ModelNo.22327G—SerialNo.400414000andUp
ModelNo.22327HD—SerialNo.400414000andUp
ModelNo.22328—SerialNo.400414000andUp
ModelNo.22328HD—SerialNo.400414000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3413-874*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Diggingintothemmay
causeashockoranexplosion.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUS,call811or
inAustralia,call1100forthenationwidemarking
service).
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.
Theenclosedengineowner'smanualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughtheengine
manufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedtomove
variousearthandmaterialsforlandscapingandconstruction
work.Itisdesignedtooperateawidevarietyofattachments
eachofwhichperformaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
g031207
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
StabilityData..........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................13
Controls...............................................................13
MessageDisplay.................................................16
Specications........................................................17
Attachments/Accessories........................................17
Operation....................................................................18
ThinkSafetyFirst...................................................18
AddingFuel...........................................................18
PerformingDailyMaintenance.................................19
StartingtheEngine.................................................20
DrivingtheMachine...............................................20
ShuttingOfftheEngine..........................................20
MovingaNon-FunctioningMachine.........................20
UsingAttachments.................................................21
TransportingtheMachine........................................23
LiftingtheMachine................................................24
Maintenance.................................................................25
RecommendedMaintenanceSchedule(s)......................25
Pre-MaintenanceProcedures......................................26
UsingtheCylinderLocks.........................................26
AccessingInternalComponents...............................27
Lubrication...............................................................29
GreasingtheMachine.............................................29
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................31
FuelSystemMaintenance...........................................33
DrainingtheFuelFilter/WaterSeparator...................33
ReplacingtheFuelFilterCanisterandIn-Line
Filter.................................................................33
CheckingtheFuelLinesandConnections..................33
BleedingtheFuelSystem.........................................34
DrainingtheFuelTanks..........................................34
ElectricalSystemMaintenance....................................34
ServicingtheBattery...............................................34
ServicingtheFuses.................................................38
DriveSystemMaintenance.........................................39
ServicingtheTracks................................................39
CoolingSystemMaintenance......................................42
ServicingtheCoolingSystem...................................42
BrakeMaintenance....................................................43
TestingtheParkingBrake........................................43
BeltMaintenance......................................................43
CheckingtheAlternator/FanBeltTension.................43
ControlsSystemMaintenance.....................................44
AdjustingtheControls............................................44
HydraulicSystemMaintenance....................................44
HydraulicFluidSpecications..................................44
CheckingtheHydraulic-FluidLevel..........................45
ReplacingtheHydraulicFilter..................................46
ChangingtheHydraulicFluid...................................46
CheckingtheHydraulicLines...................................47
Cleaning...................................................................48
RemovingDebris...................................................48
CleaningtheChassis...............................................48
Storage........................................................................49
Troubleshooting...........................................................50
Schematics...................................................................54
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
means:
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorlessgasthatisfatalifinhaled.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Diggingintothemmay
causeashockoranexplosion.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUS,call811or
inAustralia,call1100forthenationwidemarking
service).
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsyouneedtoproperlyandsafelyperformthe
job.Useonlytheaccessoriesandattachmentsthatare
approvedbythemanufacturer.
•Wearappropriateclothingincludinggloves,eye
protection,longpants,substantialslip-resistantfootwear,
andhearingprotection.Tiebacklonghairanddonot
wearjewelry.
•Inspecttheareawhereyouwillusetheequipmentand
removeallobjects,suchasrocks,toys,andwire,thatthe
machinecouldthrow.
•Useextracarewhenhandlingfuel.Fuelisammableand
itsvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.
Operation
•Neverrunanengineinanenclosedarea.
•Operatethemachineonlyingoodlight,keepingaway
fromholesandhiddenhazards.
•Ensurethatallthedrivesareinneutralandtheparking
brakeisengagedbeforestartingtheengine.Startthe
engineonlyfromtheoperator'sposition.
•Slowdownanduseextracareonhillsides.Ensureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthestabilityofthemachine.
•Slowdownandusecautionwhenmakingturns,crossing
roadsandsidewalks,andwhenchangingdirectionson
slopes.
•Neveroperatethemachinewithouttheguardssecurelyin
place.Ensurethatalltheinterlocksareattached,adjusted,
andfunctioningproperly.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Parkthemachineonalevelsurface,lowertheimplements,
disengagetheauxiliaryhydraulics,engagetheparking
brake,shutofftheengine,andremovethekeybefore
leavingtheoperator'spositionforanyreason.
•Keepyourhandsandfeetawayfromthemoving
attachments.
•Lookbehindanddownbeforebackinguptoensurethat
thepathisclear.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachinewhenyouaretired,ill,or
undertheinuenceofalcoholordrugs.
4
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Readalltheattachmentmanuals.
•Ensurethattheareaisclearofpeoplebeforeoperating
themachine.Stopthemachineifanyoneentersthearea.
•Neverleavearunningmachineunattended.Alwayslower
theloaderarms,shutofftheengine,engagetheparking
brake,andremovethekeybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresultinloss
ofcontrol.
•Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
•Donotoverloadtheattachmentandalwayskeeptheload
levelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.
•Checkforoverheadclearances(i.e.,branches,doorways,
andelectricalwires)beforedrivingunderanyobjectsand
donotcontactthem.
•Operatethemachineinareaswheretherearenoobstacles
incloseproximitytoyou.Failuretomaintainadequate
distancefromtrees,walls,andotherbarriersmayresult
ininjuryasthemachinebacksupduringoperationif
youarenotattentivetothesurroundings.Operatethe
machineonlyinareaswherethereissufcientclearance
foryoutosafelymaneuver.
•Notethelocationofunmarkedobjectsandstructures,
suchasundergroundstoragetanks,wells,andseptic
systems.
•Locatethepinchpointareasmarkedonthemachineand
attachmentsandkeepyourhandsandfeetawayfrom
theseareas.
•Beforeoperatingthemachinewithanattachment,ensure
thattheattachmentisproperlyinstalledandthatitisa
genuineToroattachment.
•Donotplaceyourfeetundertheplatform,ifequipped
onyourmachine.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotoperatethemachineonhillsidesorslopes
exceedingtheanglesrecommendedonStabilityData
(page7),andthoseintheattachmentOperator'sManual.
SeealsotheSlopeIndicator(page8).
•Operatethemachineupanddownslopeswiththe
heavyendofthemachineuphill.Weightdistribution
changes.Anemptybucketmakestherearofthemachine
theheavyend,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachmentsmakethe
frontofmachinetheheavyend.
•Raisingtheloaderarmsonaslopeaffectsthestabilityof
themachine.Wheneverpossible,keeptheloaderarmsin
theloweredpositionwhenonslopes.
•Donotremoveoraddattachmentsonaslope.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.
•UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
themachine.Youmayvoidthewarrantyifyouusethe
machinewithunapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthemachine
losestraction,proceedslowly,straightdowntheslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthemachineuphill.
•Donotoperateneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Usecautionwhenoperatingonwetgrass.Reduced
tractioncouldcausesliding.
•Donotparkthemachineonahillsideorslopewithout
loweringtheattachmenttotheground,engagingthe
parkingbrake(ifequipped),andchockingthetracks.
•Onmachineswithanoperatorplatform,donottryto
stabilizethemachinebyputtingyourfootontheground.
5
MaintenanceandStorage
•Parkthemachineonalevelsurface,disengagethe
auxiliaryhydraulics,lowertheattachment,engagethe
parkingbrake(ifequippedonyourmachine),shutoff
theengine,andremovethekey.Waitforallmovement
tostopandallowthemachinetocoolbeforeadjusting,
cleaning,storing,orrepairingit.
•Cleandebrisfromtheattachments,drives,mufers,and
enginetohelppreventres.Wipeupanyspilledoilor
fuel.
•Allowtheenginetocoolbeforestoringanddonotstore
nearames.
•Neverallowuntrainedpersonneltoservicethemachine.
•Usejackstandstosupportthecomponentswhen
required.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Keepyourhandsandfeetawayfromthemovingparts.
Ifpossible,donotmakeadjustmentswiththeengine
running.
•Disconnectthebatterybeforemakinganyrepairs;refer
toUsingtheBattery-DisconnectSwitch(page35).
•Chargethebatteryinanopen,well-ventilatedarea,
awayfromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfromthebattery.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised
positionwiththehydraulic-cylinderlock(s).
•Securetheloader-armvalvewiththeloader-valvelock(if
equippedonyourmachine)anytimeyouneedtostopthe
machinewiththeloaderarmsraised.
•Keepallnutsandboltstight.Keeptheequipmentin
goodcondition.
•Nevertamperwiththesafetydevices.
•Keepthemachinefreeofgrass,leaves,orotherdebris
buildup.Wipeupanyspilledoilorfuel.Allowthe
machinetocoolbeforestoring.
•Useextracarewhenhandlingfuel;itisammableandits
vaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcap(s)oraddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthemachineindoors.
–Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Keepthecontainernozzleincontactwiththetank
duringlling.
–Donotstorefuelnearamesordrainindoors.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforestarting.
•UseonlygenuineTororeplacementparts.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthigh-pressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithin
afewhoursbyaqualiedsurgeon;otherwise,gangrene
mayresult.
6
StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetof3stabilityratings,1foreachhillposition.Todeterminethemaximumslopeyoucan
traversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXModel22327tractionunithasafrontuphillratingofB,aRearUphillratingof
D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa11°slope,orsidewaysona11°
slope,aslistedinthefollowingtable.
Models22327,22327G,and22327HD
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
15°19°16°
Tractionunitwithanattachmentratedwith1ofthefollowingstabilityratingsfor
eachslopeposition:*
A
25°25°20°
B
19°20°15°
C16°17°11°
D
14°11°8°
E
5°5°5°
Model22328and22328HD
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
16°19°19°
Tractionunitwithanattachmentratedwith1ofthefollowingstabilityratingsfor
eachslopeposition:*
A
25°25°23°
B
21°19°18°
C18°15°14°
D
15°10°10°
E
5°5°5°
7
SlopeIndicator
G01 1841
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal93-6681
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal93-9084
93-9084
1.Liftpoint/Tie-downpoint
decal115-2047
115-2047
1.Warning—donottouchthehotsurface.
decal115-4855
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
decal115-4858
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
decal115-4865
115-4865
1.Enginecoolant
2.ReadtheOperator's
Manual.
decal117-2718
117-2718
decal117-3276
117-3276
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal120-0625
120-0625
1.Pinchpoint,hand—keephandsaway.
9
decal130-2836
130-2836
1.Crushinghazard;cuttinghazard—keepawayfromthe
bucketandtheliftarm.
decal130-7637
130-7637
1.Blinking
light—engine-coolant
temperature
6.Enginestart
2.Steadylight—engine-oil
pressure
7.Parkingbrakedisengaged
3.Blinkinglight—glowplug8.Tractionneutral
4.Steadylight—battery
warning
9.Auxiliaryleverneutral
5.Hourmeter
decal131-0709
131-0709
1.Parkingbrake—engage2.Parkingbrake—disengage
decal131-0711
131-0711
1.Crushinghazard—keepawayfrompinchpointsand
actuatingparts.
decal131-8026
131-8026
1.Battery
power—disconnect
3.Off
2.On4.ReadtheOperator's
Manual.
10
decal136-5750
136-5750
1.ReadtheOperator's
Manual.
2.Tensionblockguide
decal131-0597
131-0597
decal131-0708
131-0708
1.Moveforward
3.Moverearward
2.Turnright
4.Turnleft
11
decal131-0710
131-0710
1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.
2.Warning—receivetrainingbeforeoperatingthemachine.
8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.
3.Warning—wearhearingprotection.
9.Crushinghazard—keepawayfromthebucketwhenoperating
themachine;keepbystandersawayfromthemachine.
4.Warning—engagetheparkingbrake,lowerthebuckettothe
ground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.
10.Tippinghazard—alwaysmoveupordownslopeswiththe
bucketlowered;neverdriveonaslopewiththebucketraised;
alwaysoperatewiththeheavyenduphill;alwayscarryloads
low;neverjerkthecontrollevers;useasteady,evenmotion.
5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.
11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.
6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.
decal136-5824
136-5824
1.Powersocket7.Enginespeed
2.Hydraulicuid—slow8.Lower/oattheattachment.
3.Hydraulicuid—fast9.Tilttheattachmentforward.
4.Hydraulicattachment—neutral10.Raisetheattachment.
5.Hydraulicattachment—forward
11.Tilttheattachmentrearward.
6.Hydraulicattachment—reverse12.Leverlock
12
ProductOverview
g031208
g031209
Figure4
1.Hood
7.Tie-down/liftloop
2.Auxiliaryhydraulic
couplers
8.Fuelgauge
3.Mountplate
9.Controlpanel
4.Track10.Auxiliaryhydraulicslock
switch
5.Loaderarm
11.Operatorplatform
6.Liftcylinder
12.Parkingbrake
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.
ControlPanel
g205233
Figure5
1.Messagedisplay6.Throttlelever
2.Powersocket7.Keyswitch
3.Referencebar
8.Tractioncontrol
4.Plug
9.Loader-arm/attachment-tilt
lever
5.Auxiliaryhydraulicslever10.Loaderlock
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,has
3positions:OFF,RUN,andSTART.RefertoStartingthe
Engine(page20).
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliary-hydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffthereference
barwhileoperatingthemachine.
13
TractionControl
g029289
Figure6
1.Referencebar
2.Tractioncontrol
•Tomoveforward,movethetractioncontrolforward
(Figure7).
g029285
Figure7
•Tomoverearward,movethetractioncontrolrearward
(Figure8).
Important:Whenreversing,lookbehindyoufor
obstructionsandkeepyourhandsonthereference
bar.
g029286
Figure8
•Toturnright,rotatethetractioncontrolclockwise(Figure
9).
g029288
Figure9
•Toturnleft,rotatethetractioncontrolcounterclockwise
(Figure10).
g029287
Figure10
•Tostopthemachine,releasethetractioncontrol(Figure
6).
Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinemovesinthatdirection.
14
LoaderArm/Attachment-TiltLever
•Totilttheattachmentforward,slowlymovetheleverto
theright(Figure11).
•Totilttheattachmentrearward,slowlymovethelever
totheleft(Figure11).
•Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).
•Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).
•Tolowertheloaderarmstoadetent(oat)position,push
theleverfullyforward(Figure11).
Note:Thisallowsattachmentssuchasthelevelerand
thehydraulicbladetofollowthecontoursoftheground
(i.e.,oat)whengrading.
g029293
Figure11
1.Detent(oat)position
4.Tilttheattachment
rearward.
2.Lowertheloaderarms.5.Tilttheattachment
forward.
3.Raisetheloaderarms.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.
Loader-ValveLock
Theloader-valvelocksecurestheloaderarm/attachment-tilt
leversothatyoucannotpushitforward.Thishelpsto
ensurethatnooneaccidentallylowerstheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtoshutoffthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsothatitclearstheholein
thecontrolpanelandswingittotheleft,infrontofthe
loader-armlever,pushingitdownintothelockedposition
(Figure12).
g029981
Figure12
1.Loaderarm/attachment-tilt
lever
2.Loader-valvelock
Loader-Control-ReferenceBar
Theloader-control-referencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachment-tiltlever(Figure
4).
Auxiliary-HydraulicsLever
•Tooperateahydraulicattachmentintheforward
direction,movetheauxiliary-hydraulicsleverforward
(Figure13).
•Tooperateahydraulicattachmentinthereversedirection,
movetheauxiliary-hydraulicsleverrearward(Figure13).
Note:IfyoureleasetheleverwhileintheFORWARDor
REVERSEposition,theleverautomaticallyreturnstothe
NEUTRALposition(Figure13).
g029294
Figure13
1.Forward-owhydraulics
3.Neutral
2.Reverse-owhydraulics
15
Auxiliary-Hydraulics-LockSwitch
Useyourrightfoottopresstheauxiliary-hydraulics-lock
switchtolocktheauxiliary-hydraulicsleverintheFORWARD
orREARWARDpositionandfreeyourhandforothercontrols
(Figure5).
g205234
Figure14
1.Auxiliary-hydraulics-lock
Parking-BrakeLever
•Toengagetheparkingbrake,rotatethelevertoleft
(Figure15).
Note:Thetractionunitmayrollslightlybeforethe
brakesengageinthedrivesprocket.
•Toreleasethebrake,rotatethebrakelevertotheright.
Note:Youmayneedtoadjustthetractioncontrolto
releasethebrakepinsandrotatethelever.
g030721
Figure15
FuelGauge
Thisgaugemeasurestheamountoffuelinthefueltank(s).
MessageDisplay
Engine-Coolant-TemperatureLight
Iftheenginecoolantbecomestoohot,thelightontheleft
ashesandthehornsounds(Figure16).Ifthishappens,
disengagetheauxiliaryhydraulicsandletthemachinerunat
highidletoallowthecoolingsystemtocoolthemachine.
Checkthecoolantlevelwhentheenginehasfullycooled.
Important:Donotshutofftheengine,asthismay
causethemachinetooverheat.
g029666
Figure16
Engine-Oil-PressureLight
Iftheengine-oil-pressurebecomestoolow,thelightonthe
leftilluminatessteadily(Figure17).Ifthishappens,shutoff
theengineimmediatelyandchecktheoillevel.Ifitislow,add
oilandlookforpossibleleaks.
g029665
Figure17
Glow-PlugLight
Thelightontherightasheswhiletheglowplugsarecharged
andwarmingtheengine(Figure18).
g029668
Figure18
16
Battery-ChargeLight
Ifthebatterychargebecomestoolow,thelightontheright
illuminatessteadily(Figure19).Ifthishappens,shutoffthe
engineandchargeorreplacethebattery.RefertoServicing
theBattery(page34).
g029667
Figure19
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunitandthefollowing
indicators:
•Enginestart—displayswhenyoustarttheengine
g029974
Figure20
•Parkingbrake—displayswhenyoudisengagetheparking
brake
g030520
Figure21
•Tractionneutral—displayswhenthetractioncontrolis
intheNEUTRALposition
g029211
Figure22
•Auxiliaryleverneutral—displayswhentheauxiliarylever
isintheNEUTRALposition
g029975
Figure23
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model22327
Width
85cm(33inches)
Length
256cm(101inches)
Height
138cm(54inches)
Weight
1234kg(2,720lb)
Operatingcapacity(withstandard
bucket)
454kg(1,000lb)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Model22328
Width
103cm(41inches)
Length
256cm(101inches)
Height
138cm(54inches)
Weight
1297kg(2,860lb)
Operatingcapacity(withstandard
bucket)
454kg(1,000lb)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
104cm(41inches)
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard
bucket)
62cm(25inches)
Heighttohingepin(withstandard
bucketinhighestposition)
206cm(81inches)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonTorogenuine
parts.Whenitcomestoreliability,Torodeliversreplacement
partsdesignedtotheexactengineeringspecicationofour
equipment.Forpeaceofmind,insistonTorogenuineparts.
17
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checktheuidlevelsand
removedebrisfromthetractionunit.Also,ensurethat
theareaisclearofpeopleanddebris.Youshouldalso
knowandhavemarkedthelocationsofalltheutility
lines.
ThinkSafetyFirst
Carefullyreadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
CAUTION
Thismachineproducessoundlevelsthatcancause
hearinglossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.
G009027
1
2
g009027
Figure24
1.Weareyeprotection.2.Wearhearingprotection.
WARNING
Youcouldfallofftheplatformandbeseriously
injuredduringoperation.
Donotmovethemachineunlessyouarestanding
withbothfeetontheplatformandyourhandsare
holdingontothehandles.
AddingFuel
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
•Fillthefueltanksoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
•Neverllthefueltanksinsideanenclosed
trailer.
•Neversmokewhenhandlingfuelandstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkthatcan
ignitethefuelvapors.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbed,becauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.
•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer
ratherthanfromafuel-dispensernozzle.
•Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
18
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleandfuel
tankopening.
•Keepfuelawayfromyoureyesandskin.
FuelRecommendations
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatyoucanusewithin180daystoensurefuel
freshness.
Usesummer-gradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Usingwinter-grade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristics,whicheasesstartingandreduces
fuellterplugging.
Usingsummer-gradefuelabove-7°C(20°F)contributes
towardlongerfuelpumplifeandincreasedpowercompared
towinter-gradefuel.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
•Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
•Paintedsurfacesmaybedamagedbybiodieselblends.
•UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
•Monitorseals,hoses,gasketsincontactwithfuelasthey
maydegradeovertime.
•Fuellterpluggingmayoccurforatimeafterconverting
tobiodieselblends.
•Contactyourdistributorformoreinformationon
biodiesel.
FillingtheFuelTanks
Fueltankcapacity:41L(11USgallons)
FillthefueltanksasshowninFigure25.
Note:Thefuel-tankcapsclickwhenyouclosethemsecurely.
Usethebracketstolockthefueltanks.
g029669
Figure25
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performtheEach
Use/DailyprocedureslistedintheMaintenance(page25).
Important:Checkthehydraulic-uidlevelandbleed
thefuelsystembeforestartingtheenginefortherst
time;refertoCheckingtheHydraulic-FluidLevel(page
45)andBleedingtheFuelSystem(page34).
19
StartingtheEngine
1.Ensurethattheauxiliary-hydraulicsleverand
traction-controlareintheNEUTRALposition.
2.MovethethrottlelevermidwaybetweentheSLOWand
FASTpositions.
3.InsertthekeyintothekeyswitchandturnittotheON
position.
4.Waitfortheglow-plugindicatorlighttostopblinking.
5.TurnthekeytotheSTARTposition.Whentheengines
starts,releasethekey.
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefails
tostart,wait30secondsforthestartertocool
downbetweenattempts.Failuretofollowthese
instructionscouldburnoutthestartermotor.
6.Movethethrottlelevertothedesiredsetting.
Important:Runningtheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
airtemperatureisatorbelowfreezing)could
damagethehydraulicsystem.Whenstartingthe
engineincoldconditions,allowittoruninthe
middlethrottlepositionfor2to5minutesbefore
movingthethrottletotheFASTposition.
Note:Iftheoutdoortemperatureisbelowfreezing,
storethetractionunitinagaragetokeepitwarmer
andtoaidinstarting.
DrivingtheMachine
Usethetractioncontrolstomovethemachine.Thefarther
youmovethetractioncontrolsinanydirection,thefasterthe
machinemovesinthatdirection.Releasethetractioncontrols
tostopthemachine.
CAUTION
Whenreversing,youmaybackintostationary
objectsoroverbystandersandcauseserious
personalinjuryordeath.
Lookbehindyouforobstructionsorbystandersand
keepyourhandsonthereferencebar.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottleleverinthe
FASTpositionforbestperformance.Youcan,however,use
thethrottlepositiontooperateatslowerspeeds.
ShuttingOfftheEngine
1.Parkthemachineonalevelsurface,engagetheparking
brake(ifequipped),andlowertheloaderarms.
2.Ensurethattheauxiliaryhydraulicsleverisinthe
NEUTRALposition.
3.MovethethrottlelevertotheSLOWposition.
4.Iftheenginehasbeenworkinghardorishot,letitidle
foraminutebeforeturningthekeyswitchtotheOFF
position.
Note:Thishelpstocooltheenginebeforeyoushut
itoff.Inanemergency,youcanshutofftheengine
immediately.
5.TurnthekeyswitchtotheOFFpositionandremove
thekey.
CAUTION
Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.
Removethekeyfromthekeyswitchwhenleaving
thetractionunit,evenifjustforafewseconds.
MovingaNon-Functioning
Machine
Important:Donottoworpullthemachinewithoutrst
openingthetowvalves,oryouwilldamagethehydraulic
system.
1.Shutofftheengine.
2.Openthehoodandsecurethehoodprop.
3.Removethesidescreens;refertoRemovingtheSide
Screens(page28).
4.Usingawrench,turnthetowvalvesonthehydraulic
pumpstwicecounterclockwise(Figure26).
20
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Toro TX 1000 Wide Track Compact Tool Carrier User manual

TX 1000 Wide Track Compact Tool Carrier
Toro
Brand
Toro
Model
TX 1000 Wide Track Compact Tool Carrier
Type
User manual
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