Toro TX 1000 Wide Track Compact Tool Carrier User manual

FormNo.3420-652RevD

TX1000CompactToolCarrier

ModelNo.22327—SerialNo.401900000andUp

ModelNo.22327G—SerialNo.401900000andUp

ModelNo.22327HD—SerialNo.401900000andUp

ModelNo.22328—SerialNo.402000000andUp

ModelNo.22328HD—SerialNo.402000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3420-652*D

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisacompacttoolcarrierintendedfor

useinvariousearthandmaterialsmovingactivitiesfor

landscapingandconstructionwork.Itisdesignedto

operateawidevarietyofattachmentseachofwhich

performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g239557

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

ProductOverview...................................................10

Controls...........................................................10

MessageDisplay...........................................13

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

AddingFuel......................................................15

PerformingDailyMaintenance..........................16

DuringOperation.................................................16

DuringOperationSafety...................................16

StartingtheEngine...........................................18

DrivingtheMachine..........................................18

ShuttingOfftheEngine.....................................18

UsingAttachments...........................................18

AfterOperation....................................................20

AfterOperationSafety......................................20

MovingaNon-FunctioningMachine..................20

TransportingtheMachine.................................21

LiftingtheMachine...........................................22

Maintenance...........................................................23

RecommendedMaintenanceSchedule(s)...........23

Pre-MaintenanceProcedures..............................24

MaintenanceSafety..........................................24

UsingtheCylinderLocks..................................24

AccessingInternalComponents.......................25

Lubrication..........................................................27

GreasingtheMachine.......................................27

EngineMaintenance...........................................28

EngineSafety...................................................28

ServicingtheAirCleaner..................................28

ServicingtheEngineOil....................................29

FuelSystemMaintenance...................................31

DrainingtheFuelFilter/WaterSeparator...........31

ReplacingtheFuelFilterCanisterand

In-LineFilter..................................................31

CheckingtheFuelLinesand

Connections..................................................32

BleedingtheFuelSystem.................................32

DrainingtheFuelTank(s)..................................32

ElectricalSystemMaintenance...........................33

ElectricalSystemSafety...................................33

ServicingtheBattery.........................................33

ServicingtheFuses..........................................37

DriveSystemMaintenance..................................37

ServicingtheTracks.........................................37

CoolingSystemMaintenance..............................40

CoolingSystemSafety.....................................40

ServicingtheCoolingSystem...........................40

BrakeMaintenance.............................................41

TestingtheParkingBrake.................................41

ControlsSystemMaintenance.............................42

AdjustingtheControls.......................................42

HydraulicSystemMaintenance...........................42

HydraulicSystemSafety...................................42

HydraulicFluidSpecications...........................42

CheckingtheHydraulic-FluidLevel...................43

ReplacingtheHydraulicFilter...........................43

ChangingtheHydraulicFluid............................44

Cleaning..............................................................45

RemovingDebris..............................................45

CleaningtheChassis........................................45

Storage...................................................................46

StorageSafety..................................................46

Storage.............................................................46

Troubleshooting......................................................47

Schematics.............................................................51

Safety

DANGER

Theremaybeburiedutilitylinesinthework

area.Diggingintothemmaycauseashock

oranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(for

example,intheUS,call811orinAustralia,

call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.Usingthisproductforpurposesother

thanitsintendedusecouldprovedangeroustoyou

andbystanders.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload

closetotheground.Weightdistributionchanges

withattachments.Anemptybucketmakesthe

rearofthemachinetheheavyend,andafull

bucketmakesthefrontofthemachinetheheavy

end.Mostotherattachmentsmakethefrontofthe

machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol(Figure2),which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-6681

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts.

decal93-7814

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

decal115-4855

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen

handlingthehydrauliccouplersandreadtheOperator's

Manualforinformationonhandlinghydrauliccomponents.

decal115-4858

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal115-4865

115-4865

1.Enginecoolant

2.ReadtheOperator's

Manual.

decal117-3276

117-3276

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal120-0625

120-0625

1.Pinchpoint,hand—keephandsaway.

decal130-2836

130-2836

1.Crushinghazard;cuttinghazard—keepawayfromthe

bucketandtheliftarm.

decal130-7637

130-7637

1.Blinking

light—engine-coolant

temperature

6.Enginestart

2.Steadylight—engine-oil

pressure

7.Parkingbrakedisengaged

3.Blinkinglight—glowplug8.Tractionneutral

4.Steadylight—battery

warning

9.Auxiliaryleverneutral

5.Hourmeter

decal131-0709

131-0709

1.Parkingbrake—engage2.Parkingbrake—disengage

decal131-0711

131-0711

1.Crushinghazard—keepawayfrompinchpointsand

actuatingparts.

decal131-8026

131-8026

1.Battery

power—disconnect

3.Off

2.On4.ReadtheOperator's

Manual.

decal136-5750

136-5750

1.ReadtheOperator's

Manual.

2.Tensionblockguide

decal137-9030

137-9030

1.Engine—stop3.Engine—start

2.Engine—run

decal133-8056

133-8056

decal131-0597

131-0597

decal131-0708

131-0708

1.Moveforward

3.Moverearward

2.Turnright

4.Turnleft

decal131-0710

131-0710

1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving

partstostopbeforeservicing;keepawayfrommovingparts;

keepallguardsandshieldsinplace.

2.Warning—receivetrainingbeforeoperatingthemachine.

8.Explosionhazard;electrocutionhazard—callthelocalutilities

hotlinebeforebeginningworkinanarea.

3.Warning—wearhearingprotection.

9.Crushinghazard—keepawayfromtheattachmentwhen

operatingthemachine;keepbystandersawayfromthe

machine.

4.Warning—engagetheparkingbrake,lowertheattachmentto

theground,shutofftheengine,andremovethekeyfromthe

ignitionbeforeleavingthemachine.

10.Tippinghazard—alwaysmoveupordownslopeswith

theattachmentlowered;neverdriveonaslopewiththe

attachmentraised;alwaysoperatewiththeheavyenduphill;

alwayscarryloadslow;neverjerkthecontrollevers;use

asteady,evenmotion.

5.Electrocutionhazard,powerlines—checkforpowerlinesin

theareabeforeusingthemachine.

11.Tippinghazard—donotmakefastturns;alwayscheckbehind

youbeforereversingthemachine.

6.Crushinghazard—keepawayfrompinchpoints;read

theOperator'sManualbeforeservicingorperforming

maintenance.

decal136-5824

136-5824

1.Powersocket7.Enginespeed

2.Hydraulicuid—slow8.Lower/oattheattachment.

3.Hydraulicuid—fast

9.Tilttheattachmentforward.

4.Hydraulicattachment—neutral10.Raisetheattachment.

5.Hydraulicattachment—forward

11.Tilttheattachmentrearward.

6.Hydraulicattachment—reverse12.Leverlock

ProductOverview

g031208

g031209

Figure3

1.Hood

7.Tie-down/liftloop

2.Auxiliaryhydraulic

couplers

8.Fuelgauge

3.Mountplate

9.Controlpanel

4.Track10.Auxiliaryhydraulicslock

switch

5.Loaderarm

11.Operatorplatform

6.Liftcylinder

12.Parkingbrake

Controls

Becomefamiliarwithallthecontrols(Figure4)before

youstarttheengineandoperatethetractionunit.

ControlPanel

g240876

Figure4

1.Messagedisplay6.Throttlelever

2.Powersocket7.Keyswitch

3.Referencebar

8.Tractioncontrol

4.Plug

9.Loader-arm/attachment-tilt

lever

5.Auxiliaryhydraulicslever

10.Loaderlock

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page18).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebar

asahandleandaleveragepointforcontrollingthe

tractioncontrolandtheauxiliary-hydraulicslever.T o

ensuresmooth,controlledoperation,donottake

yourhandsoffthereferencebarswhileoperatingthe

machine.

TractionControl

g029289

Figure5

1.Referencebar

2.Tractioncontrol

•Tomoveforward,movethetractioncontrolforward

(Figure6).

g029285

Figure6

•Tomoverearward,movethetractioncontrol

rearward(Figure7).

Important:Whenreversing,lookbehindyou

forobstructionsandkeepyourhandsonthe

referencebar.

g029286

Figure7

•Toturnright,rotatethetractioncontrolclockwise

(Figure8).

g029288

Figure8

•Toturnleft,rotatethetractioncontrol

counterclockwise(Figure9).

g029287

Figure9

•Tostopthemachine,releasethetractioncontrol

(Figure5).

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinemovesinthat

direction.

Loader-Control-ReferenceBar

Theloader-control-referencebarhelpsstabilizeyour

handwhileoperatingtheloaderarm/attachment-tilt

lever(Figure3).

LoaderArm/Attachment-TiltLever

•Totilttheattachmentforward,slowlymovethe

levertotheright(Figure10).

•Totilttheattachmentrearward,slowlymovethe

levertotheleft(Figure10).

•Tolowertheloaderarms,slowlymovethelever

forward(Figure10).

•Toraisetheloaderarms,slowlymovethelever

rearward(Figure10).

•Tolowertheloaderarmstoadetent(oat)

position,pushtheleverfullyforward(Figure10).

Note:Thisallowsattachmentssuchastheleveler

andthehydraulicbladetofollowthecontoursof

theground(i.e.,oat)whengrading.

g029293

Figure10

1.Detent(oat)position

4.Tilttheattachment

rearward.

2.Lowertheloaderarms.5.Tilttheattachment

forward.

3.Raisetheloaderarms.

Bymovingthelevertoanintermediateposition(e.g.,

forwardandleft),youcanmovetheloaderarmsand

tilttheattachmentatthesametime.

Loader-ValveLock

Theloader-valvelocksecurestheloader

arm/attachment-tiltleversothatyoucannotpushit

forward.Thishelpstoensurethatnooneaccidentally

lowerstheloaderarmsduringmaintenance.Secure

theloaderarmswiththelockanytimeyouneedto

shutoffthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsothatitclearstheholein

thecontrolpanelandswingittotheleft,infrontof

theloader-armlever,pushingitdownintothelocked

position(Figure11).

g029981

Figure11

1.Loaderarm/attachment-tilt

lever

2.Loader-valvelock

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,movetheauxiliary-hydraulicslever

forward(Figure12).

•Tooperateahydraulicattachmentinthereverse

direction,movetheauxiliary-hydraulicslever

rearward(Figure12).

Note:IfyoureleasetheleverwhileintheFORWARD

orREVERSEposition,theleverautomaticallyreturnsto

theNEUTRALposition(Figure12).

g029294

Figure12

1.Forward-owhydraulics

3.Neutral

2.Reverse-owhydraulics

Auxiliary-Hydraulics-LockSwitch

Useyourrightfoottopressthe

auxiliary-hydraulics-lockswitchtolockthe

auxiliary-hydraulicsleverintheFORWARDor

REARWARDpositionandfreeyourhandforother

controls(Figure4).

g205234

Figure13

1.Auxiliary-hydraulics-lock

Parking-BrakeLever

•Toengagetheparkingbrake,rotatetheleverto

left(Figure14).

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

•Toreleasethebrake,rotatethebrakelevertothe

right.

Note:Youmayneedtoadjustthetractioncontrol

toreleasethebrakepinsandrotatethelever.

g030721

Figure14

FuelGauge

Thisgaugemeasurestheamountoffuelinthefuel

tank(s).

MessageDisplay

Engine-Coolant-TemperatureLight

Iftheenginecoolantbecomestoohot,thelighton

theleftashesandthehornsounds(Figure15).If

thishappens,disengagetheauxiliaryhydraulicsand

letthemachinerunathighidletoallowthecooling

systemtocoolthemachine.Checkthecoolantlevel

whentheenginehasfullycooled.

Important:Donotshutofftheengine,asthis

maycausethemachinetooverheat.

g029666

Figure15

Engine-Oil-PressureLight

Iftheengine-oil-pressurebecomestoolow,thelight

ontheleftilluminatessteadily(Figure16).Ifthis

happens,shutofftheengineimmediatelyandcheck

theoillevel.Ifitislow,addoilandlookforpossible

leaks.

g029665

Figure16

Glow-PlugLight

Thelightontherightasheswhiletheglowplugsare

chargedandwarmingtheengine(Figure17).

g029668

Figure17

Battery-ChargeLight

Ifthebatterychargebecomestoolow,thelightonthe

rightilluminatessteadily(Figure18).Ifthishappens,

shutofftheengineandchargeorreplacethebattery.

RefertoServicingtheBattery(page33).

g029667

Figure18

HourMeter

Thehourmeterdisplaysthenumberofhoursof

operationthathavebeenloggedonthetractionunit

andthefollowingindicators:

•Enginestart—displayswhenyoustarttheengine

g029974

Figure19

•Parkingbrake—displayswhenyoudisengagethe

parkingbrake

g030520

Figure20

•Tractionneutral—displayswhenthetraction

controlisintheNEUTRALposition

g029211

Figure21

•Auxiliaryleverneutral—displayswhentheauxiliary

leverisintheNEUTRALposition

g029975

Figure22

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Model22327

Width

85cm(33inches)

Length

256cm(101inches)

Height

138cm(54inches)

Weight

1234kg(2,720lb)

Operatingcapacity(with75kg(165lb)

operatorandstandardbucket)

454kg(1,000lb)

Tippingcapacity(with75kg(165lb)

operatorandstandardbucket)

1296kg(2,857lb)

Wheelbase

104cm(41inches)

Dumpheight(withstandardbucket)155cm(61inches)

Reach—fullyraised(withstandard

bucket)

62cm(25inches)

Heighttohingepin(withstandard

bucketinhighestposition)

206cm(81inches)

Model22328

Width

103cm(41inches)

Length

256cm(101inches)

Height

138cm(54inches)

Weight

1297kg(2,860lb)

Operatingcapacity(with75kg(165lb)

operatorandstandardbucket)

454kg(1,000lb)

Tippingcapacity(with75kg(165lb)

operatorandstandardbucket)

1296kg(2,857lb)

Wheelbase

104cm(41inches)

Dumpheight(withstandardbucket)155cm(61inches)

Reach—fullyraised(withstandard

bucket)

62cm(25inches)

Heighttohingepin(withstandard

bucketinhighestposition)

206cm(81inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageorrequirecertiedtrainingof

theoperator.Theownerisresponsiblefortraining

alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand

feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled

andthatitisagenuineToroattachment.Readall

theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely

performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas;notethelocationofunmarkedobjectsand

structures,suchasundergroundstoragetanks,

wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif

anyoneentersthearea.

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

AddingFuel

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith

low(<500ppm)orultralow(<15ppm)sulfurcontent.

Theminimumcetaneratingshouldbe40.Purchase

fuelinquantitiesthatyoucanusewithin180daysto

ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwintergrade

(No.1-DorNo.1-D/2-Dblend)belowthat

temperature.Usingwinter-gradefuelatlower

temperaturesprovideslowerashpointandcoldow

characteristics,whicheasesstartingandreducesfuel

lterplugging.

Usingsummer-gradefuelabove-7°C(20°F)

contributestowardlongerfuelpumplifeandincreased

powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel

ofuptoB20(20%biodiesel,80%petrodiesel).The

petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

FillingtheFuelTanks

Fueltankcapacity:41L(11USgallons)

FillthefueltanksasshowninFigure23.

Note:Thefuel-tankcapsclickwhenyouclosethem

securely.Usethebracketstolockthefueltanks.

g029669

Figure23

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedintheMaintenance

(page23).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe

engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page43)andBleedingthe

FuelSystem(page32).

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult

inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability

andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof

themachine,stepofftheplatformandaway

fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour

handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe

engine.Starttheengineonlyfromtheoperator's

position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor

trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike

anobject.Makeanynecessaryrepairsbefore

resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver.

Beawareofobstaclesincloseproximitytoyou.

Failuretomaintainadequatedistancefromtrees,

walls,andotherbarriersmayresultininjuryasthe

machinebacksupduringoperationifyouarenot

attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving

underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin

theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight

distributionchangeswithattachments.Anempty

bucketmakestherearofthemachinetheheavy

end,andafullbucketmakesthefrontofthe

machinetheheavyend.Mostotherattachments

makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin

theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight

downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine

uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.T allgrasscanhide

obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The

machinecouldsuddenlyrolloverifawheelor

trackgoesovertheedgeortheedgecavesin.

Maintainasafedistancebetweenthemachine

andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

StartingtheEngine

1.Ensurethatthebattery-disconnectswitchisin

theONposition.

2.Ensurethattheauxiliary-hydraulicsleverand

traction-controlareintheNEUTRALposition.

3.Movethethrottlelevermidwaybetweenthe

SLOWandFASTpositions.

4.Insertthekeyintothekeyswitchandturnitto

theONposition.

5.Waitfortheglow-plugindicatorlighttostop

blinking.

6.TurnthekeytotheSTARTposition.Whenthe

enginesstarts,releasethekey.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine

failstostart,wait30secondsforthestarter

tocooldownbetweenattempts.Failureto

followtheseinstructionscouldburnoutthe

startermotor.

7.MovethethrottlelevertotheFASTposition.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold

(i.e.,whentheairtemperatureisator

belowfreezing)coulddamagethehydraulic

system.Whenstartingtheengineincold

conditions,allowittoruninthemiddle

throttlepositionfor2to5minutesbefore

movingthethrottletotheFASTposition.

Note:Iftheoutdoortemperatureisbelow

freezing,storethetractionunitinagarageto

keepitwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontroltomovethemachine.The

fartheryoumovethetractioncontrolinanydirection,

thefasterthemachinemovesinthatdirection.

Releasethetractioncontroltostopthemachine.

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Placethe

throttleleverintheFASTpositionforbestperformance.

Youcan,however,usethethrottlepositiontooperate

atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage

theparkingbrake(ifequipped),andlowerthe

loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin

theNEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,let

itidleforaminutebeforeturningthekeyswitch

totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency,youcanshutoff

theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand

removethekey.

CAUTION

Achildoruntrainedbystandercouldattempt

tooperatethetractionunitandbeinjured.

Removethekeyfromthekeyswitchwhen

leavingthetractionunit,evenifjustforafew

seconds.

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe

operatingcharacteristicsofthemachine.The

warrantyofthemachinemaybevoidedifyouuse

themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor

debrisandthatthepinsrotatefreely.Ifthepins

donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith

enoughspacebehindittoaccommodatethe

machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe

attachmentreceiverplate(Figure24).

g003710

Figure24

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe

mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall

thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey

arefullyseatedinthemountplate(Figure25).

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot

fullyalignedwiththeholesintheattachment

receiverplate.Checkthereceiverplateand

cleanitifnecessary.

g003711

Figure25

1.Quick-attachpins

(engagedposition)

3.Engagedposition

2.Disengagedposition

WARNING

Ifyoudonotfullyseatthequick-attach

pinsthroughtheattachmentmountplate,

theattachmentcouldfalloffthemachine,

crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully

seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjury;otherwise,gangrenemay

result.

•Ensurethatallhydraulic-uidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,

andhydraulicuidmaybehot.Ifyoucontact

hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic

couplers.

•Allowthemachinetocoolbeforetouching

hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,

connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward,

backward,andbacktotheNEUTRALpositionto

relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic

connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom

thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe

femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt

upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe

maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling

onthehoses.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem

totheoutside.

5.Iftheattachmentuseshydraulics,movethe

auxiliary-hydraulicsleverforward,backward,

andbacktotheNEUTRALpositiontorelieve

pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe

collarsbackonthehydrauliccouplersand

disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem

contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic

couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and

backthemachineawayfromtheattachment.

AfterOperation

AfterOperationSafety

•Shutofftheengine,removethekey,waitforall

movementtostop,andallowthemachinetocool

beforeadjusting,cleaning,storing,orservicingit.

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean

upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

MovingaNon-Functioning

Machine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill

damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Openthehoodandsecurethehoodprop.

3.Removethesidescreens;refertoRemovingthe

SideScreens(page26).

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Toro TX 1000 Wide Track Compact Tool Carrier, TX 1000 Compact Tool Carrier User manual

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