Operating manual
TSC 1
english
TSC1_E569EN_04.DOC 3
Contents
1. Safety..................................................................................4
2. Description.........................................................................5
2.1 Intended use........................................................................6
2.2 Technical data .....................................................................7
3. Setting work .......................................................................9
3.1 Changing the speed.............................................................9
3.2 Selecting rollers.................................................................10
3.3 Install handles....................................................................11
3.4 Set up cable carrier (optional) ...........................................12
3.5 Pedestal for the TSC 1 ......................................................14
4. Operation..........................................................................15
4.1 Switching the machine on and off......................................16
4.2 Working with the TSC 1.....................................................17
5. Maintenance.....................................................................19
5.1 Lubricate rollers.................................................................20
5.2 Change rollers ...................................................................21
5.3 Replace guard plate...........................................................23
5.4 Replace stripping plate......................................................24
5.5 Cleaning the tool................................................................25
6. Original accessories and wearing parts........................26
Guarantee
Spare parts list
Addresses
4 Safety TSC1_E569EN_04.DOC
1. Safety
¾ Before putting the machine into service, read the operator's
manual and the safety information (mat. no. 1239438) in its
entirety and carefully follow the instructions given.
¾ Before putting the machine into service, read the operator's
manual and the safety information (mat. no. 125699) in its
entirety and carefully follow the instructions given.
¾ Comply with the safety regulations in accordance with DIN
VDE, CEE, AFNOR as well as any other regulations that apply
in the individual countries.
Danger
Risk of fatal injury from electric shock!
¾ Pull the plug from plug socket before undertaking any
maintenance work at the machine.
¾ Check the plug, cable and machine for damage each time
before using the machine.
¾ Keep the machine dry and do not operate it in damp rooms.
¾ Lift the cable up with suitable tools (e.g. with an optional
cable carrier).
Warning
Risk of injury due to improper handling!
¾ Wear safety glasses, hearing protection, protective gloves
and work shoes when working at the machine.
¾ Do not insert the plug unless the machine is switched off.
After use, pull out the mains plug.
¾ Keep hands away from the processing line of the machine.
¾ Hold the machine with both hands on the handles.
Caution
Damage to property due to improper handling!
Machine will be damaged or destroyed.
¾ Do not use the power cable to carry the machine.
¾ Remove machine and cable carrier before changing pallets.
¾ Do not insert machine upside-down or horizontally.
¾ Have servicing and inspections of hand-held electric tools
carried out by a qualified specialist. Only use original
accessories provided by TRUMPF.
USA/CAN
Other countries
TSC1_E569EN_04.DOC Description 5
Warning
Risk of injury from falling machinery!
¾ After cleaning hold the machine by the handles.
2. Description
2
3
1
1
4
7
6
5
6
1 Handles
2 Motor
3 Turning handle
4 Gearbox
5 Tool
6 Grease nipples
7 Guide shoe
Fig. 44815
6 Description TSC1_E569EN_04.DOC
2.1 Intended use
Warning
Risk of injury!
¾ Use machine only for the processing and materials that are
described under "Correct use".
The TRUMPF Slat Cleaner TSC 1 is an electric hand tool used for
the following applications:
• Removing the slag on the slats of laser flatbed machines.
• Cleaning installed slats in upright position.
• Cleaning slats made of steel, stainless steel, and copper.
TSC1_E569EN_04.DOC Description 7
2.2 Technical data
Other countries USA
Value Value Value Value
Voltage 230 V 120 V 100 V 120 V
Frequency 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Max. slag application
Total width (See Fig. 52411,
p. 8) (See Fig. 52411,
p. 8) (See Fig. 52411,
p. 8) (See Fig. 52411,
p. 8)
Slat thickness
With no. 3 flat rollers (standard)
With no. 2 flat rollers (optional)
3-3.9 mm
2-2.9 mm
3-3.9 mm
2-2.9 mm
3-3.9 mm
2-2.9 mm
0.12-0.15 in
0.08-0.12 in
Working speed 10 m/min 10 m/min 10 m/min 32 ft/min
Nominal power consumption 1400 W 1200 W 1000 W 1200 W
Idle speed 150/min 150/min 150/min 150/min
Weight 13 kg 13 kg 13 kg 28.7 lbs
Safety class II II II II
Technical data Table 1
8 Description TSC1_E569EN_04.DOC
Slag application is affected by the following factors:
• The laser power at the laser flatbed machine.
• The laser machining with or without nitrogen.
• Proportion of cut Cr steels.
Depending on the composition of these factors, slags of different
widths can be cut away (see following diagram).
Noise and vibration Measured values in accordance with
EN 60745
A-class sound pressure level Typically 84 dB (A)
A-class acoustic power level Typically 85 dB (A)
Hand-arm vibration Typically less than or equal to 8.3 m/s²
Measured noise and vibration values
Note
The measured values specified above may be exceeded while
working.
Maximum slag application
Fig. 52411en
Table 2
TSC1_E569EN_04.DOC Setting work 9
3. Setting work
3.1 Changing the speed
6
1 Setting wheel for speed
controller at motor
¾ Always set the setting wheel for the speed controller on the
motor to level 6.
Fig. 27948
10 Setting work TSC1_E569EN_04.DOC
3.2 Selecting rollers
Caution
Damage to property due to the wrong roller selection!
The cleaning power is greatly reduced and the machine
becomes overloaded.
¾ Use suitable rollers only.
Depending on the thickness of the slats, certain rollers must be
selected:
Slat thickness Roughing-down roller
(front) Flat roller (rear)
2.0 - 2.9 mm
(Order no. 1339325)
(Order no. 1382978)
3.0 - 3.9 mm
(Order no. 1339325)
(Order no. 1335366)
Table 3
TSC1_E569EN_04.DOC Setting work 11
3.3 Install handles
2(4x)
1(2x)
3
1 Upper screws
2 Lower screws 3 Direction of movement
1. Position the handles in the direction of movement
(see Fig. 45451, p. 11).
2. Install and tighten upper screws (1).
3. Install and tighten lower screws (2).
Fig. 45451
12 Setting work TSC1_E569EN_04.DOC
3.4 Set up cable carrier (optional)
Caution
Damage to property due to improper handling!
Cable carrier is damaged.
¾ Do not put a load on a completely extended telescopic rod.
Always push the part piece at least 10 cm into each other.
1 2
1 TSC 1 2 Cable carrier
1. Fasten the base plate to the plate frame with two screw
clamps.
2. Extend telescopic rod to the required length.
3. Attach the extension cord to the telescopic rod.
4. Make a loop in the electric cord to hang it up.
Fig. 45452
TSC1_E569EN_04.DOC Setting work 13
5. Hang the loop on the carabiner.
Loop on the carabiner
6. Connect the machine to the extension cord and place it on the
pallet.
7. Set up telescopic rod.
Note
The length of cable between the hook and the machine must be
slightly taut.
Fig. 44195
14 Setting work TSC1_E569EN_04.DOC
3.5 Pedestal for the TSC 1
The TSC 1 can be installed in the pedestal to store the machine
safely. This pedestal can also be mounted on the wall.
TSC 1 with pedestal
Fig. 52377
TSC1_E569EN_04.DOC Operation 15
4. Operation
Warning
Risk of injury due to improper handling!
¾ Make sure the machine is always in a stable position when
operating it.
¾ Keep hands away from the processing line of the machine.
Warning
Risk of possible injury from cable damage!
Electric shock
¾ Do not bring the cable near the roller.
Caution
Damage to property due to high power-supply voltage!
Motor damage.
¾ Check the power supply voltage. The power-supply voltage
must correspond to the information on the nameplate of the
machine.
The following pictograms are displayed on the pedestal for safe
use of the TSC 1:
Observe maximum slag thickness (see Fig. 52411, p. 8).
After each pallet has been cleaned, the roller bearings must be
relubricated with lubricating grease "G1".
If there is a loud rasping noise, the machine is overloaded. Switch
it off immediately!
The TSC 1 must not be inserted upside down or horizontally.
Tip
Frequent cleaning with little slag application protects the machine.
16 Operation TSC1_E569EN_04.DOC
The appliance may switch off prematurely when affected by
electromagnetic interference. The appliance will resume operation
when the faults have been cleared.
If the motor temperature is too high, the motor will switch off. The
red indicator light (LED) with the motor lights up.
¾ Allow the machine to run in idle until it has cooled down.
The machine can be operated again normally after it has cooled
down.
4.1 Switching the machine on and off
1
1 On/Off switch
¾ Move the On/Off switch downwards.
¾ Move the On/Off switch upwards.
Electromagnetic
interference
Motor overload
protection
Fig. 45458
Switch on TSC 1
Switch off TSC 1
TSC1_E569EN_04.DOC Operation 17
4.2 Working with the TSC 1
Condition
• Two people are required for the cleaning.
1. Switch machine on.
2. Place machine on a slat.
Note
The cleaning can be performed parallel to the laser processing.
3. Move the machine from side of the beam to the other side.
1 2 3 2 1
1 Machine backgauge 2 Crossbeam 3 Travel sequence
Fig. 44820
Fig. 45453
18 Operation TSC1_E569EN_04.DOC
4. To overcome the crossbeams, make a see-saw motion with
the machine.
5. To turn the machine after cleaning a beam, take hold of the
machine by the front handle.
Turn the machine
6. With your free hand grab the turning handle and turn the
machine around its own axis.
Information
• Always turn the machine in alternating directions so that the
cable does not get twisted.
• For machines with a pallet changer, the scraps of slag must be
removed from the frame after cleaning.
Reasons why the machine could be overloaded:
• Bent slats.
• Waste pieces after cutting.
• Overly wide slag application.
• Overly hard/tough slag.
The machine has an excess load coupling. In case of increased
load (e.g. blocked rollers) it makes a noise and starts to slip.
If the machine is jammed:
1. Briefly shake the machine by both handles until the jam is
cleared.
2. If the machine cannot be cleared, switch off the motor after 5 s
at the latest.
3. Remove machine from the slats.
Travel over crossbeams
Turn the machine
Fig. 45455
What to do in case of
excess load
TSC1_E569EN_04.DOC Maintenance 19
5. Maintenance
Warning
Risk of injury due to repair work not being carried out
properly!
Machine does not work properly.
¾ Repair work may only be carried out by a qualified technician.
Maintenance point Procedure and interval Lubricant Lubricant order no.
Rollers After each pallet has been cleaned,
the roller bearings must be relubri-
cated with lubricating grease "G1".
Lubricating grease "G1" 0139440 (900 g)
1446686 (250 g)
Rollers Replace as necessary - -
Guard plates Align in case of deformation - -
Guard plates Replace as necessary - -
Stripping plates Replace as necessary - -
Tool Check the interspaces of the tool
for dirt and clean if necessary. - -
Caution
Damage to property due to insufficient lubrication!
¾ When lubricating the machine observe the maintenance
intervals.
Table 4
20 Maintenance TSC1_E569EN_04.DOC
5.1 Lubricate rollers
After each pallet has been cleaned, the roller bearings must be
relubricated with lubricating grease "G1".
21
1 Grease gun 2 Grease nipple
1. Lubricate rollers over grease nipples (2) on both sides of the
machine with the grease gun (1).
2. Fill the grease nipples until no more grease fits.
Fig. 44818
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