Operator's manual
english
Handle for one-person operation
TruTool
TSC
2/TSC
1
2 Contents E635EN_00.DOC
Contents
1. Safety ..................................................................................3
2. Description .........................................................................4
2.1 Intended use ........................................................................4
2.2 Technical data .....................................................................5
3. Setting work .......................................................................5
3.1 Mounting handle for one-person operation..........................5
3.2 Adjusting working or parking position ..................................6
3.3 Fastening the cable .............................................................7
4. Operation............................................................................8
4.1 Switching the machine on and off........................................8
4.2 Working with the handle for one-person operation..............8
5. Maintenance .....................................................................12
5.1 Replacing the slide plate....................................................12
6. Original accessories and nonrepairable items.............13
Guarantee
Spare parts list
Addresses
E635EN_00.DOC Safety 3
1. Safety
¾ Before putting the machine into service, read the Operator's
manual and the safety information (Order. No. 125699) in its
entirety and carefully follow the instructions given.
¾ Comply with the safety regulations in accordance with
DIN VDE, CEE, AFNOR as well as any other regulations that
apply in the individual countries.
Danger
Risk of fatal injury from electric shock
¾ Pull the plug from plug socket before undertaking any
maintenance work at the machine.
¾ Check the plug, cable and machine for damage each time
before using the machine.
¾ Keep the machine dry and do not operate it in damp rooms.
Warning
Risk of injury due to improper handling.
¾ Wear safety glasses, hearing protection, protective gloves
and work shoes when working at the machine.
¾ Do not insert the plug unless the machine is switched off.
After use, pull out the mains plug.
¾ Keep hands away from the processing line of the machine.
¾ Hold the machine by the handle.
Caution
Damage to property due to improper handling!
Machine will be damaged or destroyed.
¾ Do not use the power cable to carry the machine.
¾ Remove machine before changing pallets.
¾ Do not insert machine upside-down or horizontally.
¾ Have servicing and inspections of hand-held electric tools
carried out by a qualified specialist. Only use original
accessories provided by TRUMPF.
Warning
Risk of injury from falling machinery
¾ After cleaning hold the machine by the handle.
4 Description E635EN_00.DOC
2. Description
1 Front handle
2 Fixing screws (6x)
3 Star grip
4 Handle bar, long
5 Joint
6 Slide plate
7 Handle bar, short
8 Rear handle
Handle for one-person operation
2.1 Intended use
The one-person operation unit is an accessory for use when the
TruTool TSC 2/TSC 1 is operated by only one person.
The operation of the machine is described in the TruTool TSC 2/
TSC 1 Operator's manual.
Fig. 54891
E635EN_00.DOC Setting work 5
2.2 Technical data
Values
Weight (without machine) Approx. 3.7 kg
Handle length folded out Approx. 1.670 mm
Handle length folded in Approx. 980 mm
3. Setting work
3.1 Mounting handle for one-person
operation
¾ Screw the handles tightly to the machine body with the screws
supplied (see Fig. 54891, p. 4).
Table 1
6 Setting work E635EN_00.DOC
3.2 Adjusting working or parking position
The handle for the one-person operation unit can be set in two
positions.
Work position Parking position
1. Screw out the star grip completely.
2. To switch into parking position: rotate "Handle bar long"
upwards against the back stop.
Note
When switching over to parking position, the short handle bar
must first be folded in (see Figure above).
3. Once it is in parking position, the machine can be switched off
in the pedestal (Order No. 1443533).
4. To switch into working position: rotate "Handle bar long"
downwards against the back stop.
Fig. 54891, 54901
Changing position
E635EN_00.DOC Setting work 7
3.3 Fastening the cable
The cable must be fastened to the handle with the cable ties
provided.
12
1
3
1 Eyelet with cable tie
2 Cable guide on the joint
3 Cable tie on the handle bar
1. Thread the cable ties on the joints of the handle bar through
the eyelets.
2. Fasten the cable with cable ties to both of the handle bar joints.
3. Fasten the cable to the handle with a cable tie:
Note
Allow the cable between the eyelets on the joint to be longer so
that it is not damaged during rotation.
Fig. 54917
8 Operation E635EN_00.DOC
4. Operation
4.1 Switching the machine on and off
¾ Push the on/off switch down until it locks into place.
¾ Push the upper end of the on/off switch.
4.2 Working with the handle for one-
person operation
1. Push the on/off switch down until it locks into place.
Note
The cleaning can be performed parallel to the laser processing.
2. Place machine on a slat. Hold the machine on the front handle
and the handle bar while doing so.
The machine travels automatically over the support slat.
Switch on
TruTool TSC 2/TSC 1
Switch on
TruTool TSC 2/TSC 1
Fig. 54893
E635EN_00.DOC Operation 9
3. The handle bar must be held during cleaning.
4. To make it over the cross slat: press the handle bar gently
downward.
5. Afterwards, press the handle upwards in order to ensure that
the machine reengages in the support slat.
Fig. 54894
Making it over the cross slat
Fig. 54909
10 Operation E635EN_00.DOC
6. To pull the machine back after cleaning of a support slat:
Press the handle bar downwards until the machine tilts onto
the slide plate.
7. Pull the machine back and set it down on the nearest support
slat.
Pulling the machine back
Fig. 54897
Fig. 54898
E635EN_00.DOC Operation 11
Reasons why the machine could be overloaded:
• Bent support slats.
• Cutting bull's eye.
• Overly wide slag application.
• Overly hard/tough slag.
The machine has an excess load coupling. In case of increased
load (e.g. blocked rollers) it makes a noise and starts to slip.
If the machine is jammed:
1. Shake the machine by the handle briefly until the jam is
cleared.
2. If the machine cannot be cleared, switch off the motor after 5 s
at the latest.
3. If the On/Off switch cannot be reached, then pull the power
plug out of the socket.
4. Remove machine from the support slats.
Note
If the power plug has been pulled out, switch off the On/Off switch
before plugging it back in (the motor has a restart inhibit).
What to do in case
of excess load
12 Maintenance E635EN_00.DOC
5. Maintenance
Warning
Risk of injury due to incorrect repair work!
Machine does not work properly.
¾ Repair work may only be carried out by a qualified technician.
Note
Only use original replacement parts and observe the information
on the rating plate.
5.1 Replacing the slide plate
Maintenance interval: as needed.
1 Screws (6x) 2 Slide plate
1. Undo screws (1) on the slide plate.
2. Remove slide plate (2).
3. Attach new slide plate.
Fig. 54900
E635EN_00.DOC Original accessories and nonrepairable items 13
6. Original accessories and
nonrepairable items
Handle for one-person
operation
Nonrepairable
items
Order No.
Slide plate complete + 1524465
To ensure the correct and fast delivery of original parts and
nonrepairable parts:
1. Specify the order number.
2. Enter further order data:
– Voltage data
– Quantity
– Machine type
3. Specify the complete shipping information:
– Correct address.
– Desired delivery type (e.g. air mail, courier, express mail,
ordinary freight, parcel post)
4. Send the order to the TRUMPF representative office. Refer to
the address list at the end of the document for TRUMPF
service addresses.
Table 2
Ordering original parts and
nonrepairable parts
14 Original accessories and nonrepairable items E635EN_00.DOC
/
