Krone BA BiG PACK 890, 1270, 1290 HS XC Operating instructions

O r i g i n a l o p e r a t i n g i n s t r u c t i o n s

BiG PACK Baler

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BiG PACK 890 HS/XC

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BiG PACK 1270 HS/XC

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BiG PACK 1290 HS/XC

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BiG PACK 1290 HDP / HS/XC

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Order no.

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: 150 000 137 00 en

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17.03.2011

Foreword

2

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CV0

EC Declaration of Conformity

We Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Krone Big Pack Baler

Type/types: Big Pack 890 HS; Big Pack 1270 HS; Big Pack 1290 HS;

Big Pack 1290 HDP HS

Big Pack 890 HS XC; Big Pack 1270 HS XC; Big Pack 1290 HS XC;

Big Pack 1290 HDP HS XC

to which this declaration refers is in compliance with the relevant provisions of

EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)

The signing Managing Director is authorised to compile the technical documents.

Spelle, 01.03.2011

Dr.-Ing. Josef Horstmann

(Managing Director, Design and Development)

Year of manufacture: Machine No.:

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Dear customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

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Foreword

3

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1 Foreword

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Dear Customer!

By purchasing your BiG PACK baler, you have acquired a quality product from KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

It is important to read the operating instructions very carefully before you start operating the

machine to allow you to use the BiG PACK baler to its full capacity.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the BiG PACK baler.

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Note

In the operating instructions which follow, the “BiG PACK baler“ will also be referred to as the

"machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Foreword

4

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1 Foreword .................................................................................................................................................3

2 Introduction...........................................................................................................................................13

2.1 Purpose of Use................................................................................................................................ 13

2.2 Validity ............................................................................................................................................. 13

2.2.1 Contact......................................................................................................................................... 13

2.3 Identification Plate ........................................................................................................................... 14

2.4 Information Required for Questions and Orders.............................................................................. 14

2.5 Intended Use ................................................................................................................................... 15

2.6 Technical data ................................................................................................................................. 16

2.6.1 BiG PACK 890 / XC..................................................................................................................... 16

2.6.2 BiG PACK 1270 / XC................................................................................................................... 17

2.6.3 BiG PACK 1290 / XC................................................................................................................... 18

2.6.4 BiG PACK 1290 HDP / XC .......................................................................................................... 19

2.7 Lubricants ........................................................................................................................................ 20

2.7.1 Filling Quantities and Lubrication Designations for Gearboxes................................................... 20

2.7.2 Oil quantities and designations for the on-board hydraulic system............................................. 21

2.7.3 Oil quantities and designations for the compressor..................................................................... 21

2.8 General Technical Description......................................................................................................... 22

2.9 Connection prerequisites on tractor................................................................................................. 23

2.10 Electrical connections...................................................................................................................... 23

2.10.1 Hydraulic connections.............................................................................................................. 24

2.11 Machine overview............................................................................................................................ 26

2.11.1 Left Side of the Big Pack Baler with Tandem Axle.................................................................. 26

2.11.2 Right Side of the Big Pack Baler with Tandem Axle................................................................ 28

2.11.3 Functioning of the VFS conveyor system................................................................................ 30

2.11.4 Functional description of the BiG PACK baler......................................................................... 31

3 Safety.....................................................................................................................................................32

3.1 Identifying Symbols in the Operating Instructions ........................................................................... 32

3.2 Identification of the hazard warnings............................................................................................... 32

3.2.1 Personnel Qualification and Training Fehler! Textmarke nicht definiert...................................... 33

3.2.2 Dangers in Case of Non-compliance with the Safety Instructions............................................... 33

3.2.3 Safety-conscious work practices ................................................................................................. 33

3.3 Safety Instructions and Accident Prevention Regulations............................................................... 34

3.4 Hitched Implements......................................................................................................................... 35

3.5 PTO operation ................................................................................................................................. 36

3.6 Hydraulic system ............................................................................................................................. 37

3.7 Tyres................................................................................................................................................ 37

3.8 Maintenance .................................................................................................................................... 38

3.9 Unauthorised Conversion/Modification and Spare Parts Production .............................................. 38

3.10 Inadmissible Modes of Operation.................................................................................................... 38

Foreword

5

3.11 Safety Instructions on the Machine ................................................................................................. 38

3.12 Introduction...................................................................................................................................... 39

3.13 Position of the Adhesive Safety Stickers on the Machine............................................................... 40

3.14 Position of the General Information Labels on the Machine............................................................ 42

3.14.1 Re-Ordering the Adhesive Safety and Information Labels...................................................... 43

3.14.2 Affixing the Adhesive Safety and Information Labels.............................................................. 43

3.15 Special safety instructions............................................................................................................... 44

3.15.1 Ladder...................................................................................................................................... 44

3.15.2 Fire extinguisher ...................................................................................................................... 45

3.16 Parking brake................................................................................................................................... 46

3.17 Flywheel brake................................................................................................................................. 47

3.18 Parking support................................................................................................................................ 48

3.18.1 Hydraulic parking jack (optional).............................................................................................. 49

4 Commissioning.....................................................................................................................................52

4.1 Adjusting the drawbar height........................................................................................................... 53

4.2 Adjusting the height of the drive train .............................................................................................. 54

4.3 Mounting onto the Tractor................................................................................................................ 55

4.4 PTO shaft......................................................................................................................................... 56

4.4.1 Length adjustment....................................................................................................................... 56

5 Start-up..................................................................................................................................................57

5.1 Mounting onto the Tractor................................................................................................................ 58

5.1.1 Install the PTO shaft .................................................................................................................... 59

5.2 Hydraulics........................................................................................................................................ 61

5.2.1 Special Safety Instructions .......................................................................................................... 61

5.2.2 Connecting the hydraulic lines..................................................................................................... 61

5.3 Hydraulic brake (Export).................................................................................................................. 64

5.4 Hydraulic connection to block the coaster/steering axle (special equipment)................................. 64

5.5 Load-sensing connection................................................................................................................. 65

5.6 Compressed Air Connections for the Compressed Air Brake......................................................... 66

5.6.1 Supports for compressed air hoses............................................................................................. 67

5.7 Electrical connections...................................................................................................................... 68

5.7.1 Working floodlight (optional)........................................................................................................ 69

5.8 LED strips ........................................................................................................................................ 69

6 Driving and Transport..........................................................................................................................70

6.1 Preparations for road travel............................................................................................................. 70

6.1.1 Lifting the Pick-up ........................................................................................................................ 70

6.1.2 Roller chute hydraulically activated ............................................................................................. 71

6.1.3 Bale chute in transport position (optional)................................................................................... 71

6.1.4 Checking the lighting system....................................................................................................... 72

6.1.5 Parking brake............................................................................................................................... 72

Foreword

6

6.2 Moving ............................................................................................................................................. 73

6.3 Handling the Coaster/Steering Axle (Special Equipment)............................................................... 74

6.3.1 Moving the machine without hydraulic connections .................................................................... 76

6.4 Parking............................................................................................................................................. 77

6.4.1 Parking brake............................................................................................................................... 78

6.4.2 Wheel chocks............................................................................................................................... 79

7 KRONE ISOBUS-Terminal CCI 100.....................................................................................................80

7.1 Installing the terminal into cabin ...................................................................................................... 81

7.2 ISOBUS short cut button ................................................................................................................. 82

7.2.1 Connecting the terminal (on tractors with integrated ISOBUS system)....................................... 84

7.2.2 Connecting the terminal (on tractors without ISOBUS system)................................................... 85

7.2.3 Switching the terminal on / off when the machine is not connected............................................ 86

7.2.4 Switching the terminal on / off when the machine is connected.................................................. 87

7.3 Function keys................................................................................................................................... 88

7.4 Manual mode................................................................................................................................... 94

7.4.1 Manual mode basic screen.......................................................................................................... 94

7.4.2 Setting the target bale channel flap pressure.............................................................................. 96

7.4.3 Setting the bale length................................................................................................................. 97

7.5 Automatic Mode............................................................................................................................... 99

7.6 Buttons on the machine................................................................................................................. 101

7.7 Description of baling process......................................................................................................... 102

7.8 Bale channel chamber empty........................................................................................................ 102

7.8.1 Bale channel chamber full ......................................................................................................... 102

7.9 Menu Level .................................................................................................................................... 103

7.9.1 Short overview........................................................................................................................... 103

7.9.2 Calling up the menu level .......................................................................................................... 104

7.10 Main menu 1 'Settings'................................................................................................................... 105

7.10.1 Menu 1-1 „Correction value bale length“ ............................................................................... 106

7.10.2 Menu 1-2 „Knotter signal“ ...................................................................................................... 107

7.10.3 Menu 1-3 „Sensitivity of the direction display“....................................................................... 108

7.10.4 Menu 1-5 „Central lubrication“............................................................................................... 110

7.10.5 Menu 1-6 'Knotter blowing' .................................................................................................... 112

7.10.5.1 Menu 1-6-2 „Bales / blow“.............................................................................................. 113

7.10.5.2 Menu 1-6-3 „Blow time“ ................................................................................................. 114

7.10.6 Menu 1-7 'Knotter control'...................................................................................................... 115

7.11 main menu 2 „counters“................................................................................................................. 117

7.11.1 Menu 2-1 'Customer counters'............................................................................................... 118

7.11.2 Menu 2-2 „Total bale counter“ ............................................................................................... 120

7.12 Main menu 4 „Service“................................................................................................................... 122

7.12.1 Menu 4-2 „Manual sensor test“.............................................................................................. 123

Foreword

7

7.12.2 Actuator test........................................................................................................................... 131

7.12.3 Menu 4-4 „Manual actuator test“............................................................................................ 131

7.13 Main menu 5 'Information'.............................................................................................................. 136

7.14 Main menu 6 „Fitter“ ...................................................................................................................... 137

7.15 Alarm message.............................................................................................................................. 138

7.16 Alarm messages............................................................................................................................ 139

8 ISOBUS operation ..............................................................................................................................147

8.1 Attaching the ISOBUS terminal ..................................................................................................... 148

8.1.1 Connection terminal to tractor.................................................................................................... 148

8.1.2 Connection tractor to machine................................................................................................... 148

8.2 Differing functions to KRONE ISOBUS terminal CCI .................................................................... 149

8.3 ISOBUS „Auxiliary“-function (AUX) ............................................................................................... 150

8.3.1 Example of a joystick assignment for Fendt (default setting).................................................... 151

9 Operation.............................................................................................................................................152

9.1 Pick up........................................................................................................................................... 153

9.2 Default Setting (Working Height Setting)....................................................................................... 153

9.2.1 Driving with Pick-up in fixed position ......................................................................................... 154

9.3 Roller crop guide............................................................................................................................ 155

9.4 Cutting system............................................................................................................................... 156

9.4.1 General aspects......................................................................................................................... 156

9.4.2 Cutting length............................................................................................................................. 157

9.4.3 Activating the cutting system..................................................................................................... 158

9.5 Blade Changing ............................................................................................................................. 158

9.5.1 Unlocking the blade shaft .......................................................................................................... 160

9.6 Removing blockages ..................................................................................................................... 161

9.7 Baling Force Regulation ................................................................................................................ 162

9.8 Ejection of the last bale.................................................................................................................. 163

9.8.1 Opening the bale channel chamber........................................................................................... 163

9.8.1.1 Medium design:.................................................................................................................. 163

9.8.1.2 Comfort design:.................................................................................................................. 163

9.8.2 Activating the bale ejector.......................................................................................................... 164

9.8.2.1 Medium version:................................................................................................................. 164

9.8.3 Comfort version:......................................................................................................................... 164

9.9 Hydraulically foldable roller chute.................................................................................................. 165

9.9.1 Medium design........................................................................................................................... 165

9.9.2 Comfort design........................................................................................................................... 165

9.10 Length Adjustment of Big Bales .................................................................................................... 166

9.10.1 Electrical longitudinal adjustment device............................................................................... 166

9.11 Twine ............................................................................................................................................. 167

9.11.1 Electrical twine empty display................................................................................................ 167

Foreword

8

9.11.2 Twine motion indicator upper twine (double knotter)............................................................. 168

9.11.3 Initiate the tying process manually......................................................................................... 169

9.12 Drives............................................................................................................................................. 170

9.12.1 Main drive .............................................................................................................................. 170

9.13 Feed packer drum drive................................................................................................................. 171

9.14 Knotter shaft drive.......................................................................................................................... 172

9.15 XC cutting system drive................................................................................................................. 172

9.16 Pick-up drive with XC cutting system ............................................................................................ 173

9.17 Pick-up drive over gearbox (without XC cutting system)............................................................... 173

9.18 MultiBale equipment (optional)...................................................................................................... 174

10 Settings ...............................................................................................................................................175

10.1 Tying unit ....................................................................................................................................... 176

10.1.1 Inserting the twine.................................................................................................................. 176

10.1.2 Interconnecting the twine (twine box).................................................................................... 177

10.1.3 Threading the twine ............................................................................................................... 180

10.1.3.1 Single knotter................................................................................................................. 180

10.1.3.2 Lower twine double knotter............................................................................................ 181

10.1.3.3 Upper twine.................................................................................................................... 182

10.2 Setting the needles........................................................................................................................ 183

10.2.1 Lateral setting of the needles................................................................................................. 183

10.2.2 Setting the height of the needles on the knotter.................................................................... 184

10.2.3 Top dead centre of the needles............................................................................................. 185

10.3 Setting the needle yoke brake....................................................................................................... 186

10.4 Position of needles – checking / setting the baling ram ................................................................ 187

10.5 Setting the upper needle................................................................................................................ 188

10.5.1 Checking the setting of the upper needle.............................................................................. 188

10.6 Twine bar....................................................................................................................................... 189

10.6.1 Setting the twine bar (single knotter)..................................................................................... 189

10.6.2 Setting the twine bar (double knotter).................................................................................... 190

10.6.2.1 Checking the twine bar after the setting ........................................................................ 191

10.6.3 Pretension of the twine bar shaft........................................................................................... 192

10.6.4 Setting the knotter shaft brake............................................................................................... 192

10.7 Twine brake Fehler! Textmarke nicht definiert. ............................................................................. 193

10.7.1 Setting the twine tension on the upper twine strand (double knotter) ................................... 194

10.7.2 Setting the twine tension of the lower twine strand (double knotter)..................................... 195

10.8 Knotter ........................................................................................................................................... 196

10.8.1 Locking the tying process...................................................................................................... 196

10.8.2 Start-up.................................................................................................................................. 197

10.8.3 Single knotter......................................................................................................................... 197

10.8.4 Knotter hook (single knotter).................................................................................................. 197

Foreword

9

10.8.5 Setting of twine retainer......................................................................................................... 198

10.8.5.1 Setting the holding force of the twine retainer (6).......................................................... 199

10.8.6 Setting of blade lever (single knotter).................................................................................... 200

10.8.7 Double knotter........................................................................................................................ 201

10.8.8 Knotter hook (double knotter)................................................................................................ 201

10.8.9 Setting of twine retainer......................................................................................................... 202

10.8.9.1 Setting the holding force of the twine retainer (6).......................................................... 203

10.8.10 Setting the blade lever (double knotter)................................................................................. 204

10.9 Baling ram setting.......................................................................................................................... 205

10.9.1 Setting the baling ram blades................................................................................................ 205

10.9.2 Cleaning the running rails...................................................................................................... 206

10.9.3 Lateral setting of the plunger................................................................................................. 206

10.10 Setting packer to baling ram...................................................................................................... 207

10.10.1 Setting the packer.................................................................................................................. 207

10.11 Variable filling system (VFS)...................................................................................................... 209

10.11.1 Assembling the feeler rocker................................................................................................. 209

10.11.2 Adjusting the Variable Filling System (VFS).......................................................................... 210

10.11.2.1 Zero position.................................................................................................................. 210

10.11.3 Absorbing mechanism ........................................................................................................... 212

10.11.3.1 Checking the setting ...................................................................................................... 213

10.11.4 Setting the triggering sensitivity............................................................................................. 214

10.11.5 Setting the spring of the zero adjuster................................................................................... 215

10.12 Setting the flywheel cleaning (only on BiG PACK 890)............................................................. 216

10.13 Basic setting of the band brake (flywheel)................................................................................. 216

10.14 Setting the bale chute................................................................................................................ 217

10.14.1 Setting the MultiBale.............................................................................................................. 218

10.14.2 Setting the position of the second needle yoke..................................................................... 218

10.14.3 Setting the stop...................................................................................................................... 218

10.14.4 Setting the height of the needle yoke brake.......................................................................... 218

10.14.5 Setting the locking (frame)..................................................................................................... 219

10.14.6 Setting the lockings of the needle yoke................................................................................. 219

10.14.7 Setting the rubber pad between the needle yokes................................................................ 220

10.14.8 Possible setting errors and their elimination (MultiBale) ....................................................... 220

10.15 Setting the spring of the chain tensioner on the Pick-up........................................................... 221

10.15.1 On version without cutting system......................................................................................... 221

11 Maintenance........................................................................................................................................222

11.1 Special Safety Instructions ............................................................................................................ 222

11.2 Spare Parts.................................................................................................................................... 222

11.3 Lifting ............................................................................................................................................. 223

11.3.1 Lifting eyes............................................................................................................................. 223

Foreword

10

11.3.2 Lifting ..................................................................................................................................... 223

11.4 Tightening Torques........................................................................................................................ 224

11.5 Tightening Torques (Countersunk Screws)................................................................................... 225

11.6 Cleaning......................................................................................................................................... 226

11.7 Tyres.............................................................................................................................................. 226

11.7.1 Checking and maintaining tyres............................................................................................. 227

11.7.2 Tyre air pressure.................................................................................................................... 228

11.8 Hydraulics...................................................................................................................................... 229

11.8.1 On-board hydraulic system.................................................................................................... 230

11.9 High-pressure filter ........................................................................................................................ 231

11.10 Adjusting the hydraulic system.................................................................................................. 232

11.11 Comfort Hydraulic Block Diagram.............................................................................................. 234

11.12 Emergency Manual Activation................................................................................................... 235

11.13 Examples of Emergency Manual Activation .............................................................................. 235

11.13.1 Raising / Lowering the roller chute ........................................................................................ 235

11.14 Pressing force control (with emergency manual activation)...................................................... 236

11.14.1 Setting the baling pressure.................................................................................................... 236

11.14.2 Releasing the bale channel chamber (comfort)..................................................................... 236

11.15 Filling Quantities and Lubrication Designations for Gearboxes................................................. 237

11.15.1 Oil quantities and designations for the on-board hydraulic system....................................... 237

11.15.2 Oil quantities and designations for the compressor............................................................... 237

11.15.3 Oil Level Check and Oil Change Intervals (Gearboxes)........................................................ 237

11.16 Main gearbox............................................................................................................................. 237

11.17 Packer gearbox.......................................................................................................................... 239

11.18 Transfer gearbox ....................................................................................................................... 240

11.19 Pick-up gearbox......................................................................................................................... 241

11.20 Cutting system drive gear.......................................................................................................... 242

12 Maintenance - Brake System.............................................................................................................244

12.1 Special Safety Instructions ............................................................................................................ 244

12.2 Compressed-air reservoir.............................................................................................................. 245

12.2.1 Setting the Transfer Mechanism............................................................................................ 246

12.2.2 Pneumatic brake cylinders..................................................................................................... 247

12.3 Compressor ................................................................................................................................... 248

12.4 Air filter for pneumatic cylinder (only MultiBale) ............................................................................ 249

12.5 Replacing Rollers/Cam Follower Rollers....................................................................................... 249

13 Maintenance – lubrication .................................................................................................................250

13.1 Special Safety Instructions ............................................................................................................ 250

13.2 Lubricants ...................................................................................................................................... 251

13.3 General aspects............................................................................................................................. 251

13.4 Lubricating the PTO shaft.............................................................................................................. 252

Foreword

11

13.5 Lubricating the rollers for the blade lever ...................................................................................... 253

13.6 Lubrication points........................................................................................................................... 254

13.6.1 Lubrication points BiG PACK 890 (XC), 1270 (XC), 1290 (XC) ............................................ 254

13.6.2 Lubrication points BiG PACK 1290 HDP (XC)....................................................................... 256

13.6.3 Automatic centralised lubrication system (optional) .............................................................. 263

13.7 Position of the sensors (right hand side of the machine) .............................................................. 264

13.8 Position of the sensors (left hand side of the machine)................................................................. 266

13.8.1 Adjusting the Sensors............................................................................................................ 268

13.8.1.1 Namur sensor d = 8 mm................................................................................................ 268

13.8.1.2 Namur sensor d = 12 mm.............................................................................................. 268

13.8.1.3 Namur sensor d = 30 mm.............................................................................................. 269

14 Placing in Storage..............................................................................................................................270

14.1 Special Safety Instructions ............................................................................................................ 270

14.2 At the End of the Harvest Season ................................................................................................. 271

14.3 Before the Start of the New Season.............................................................................................. 272

14.3.1 Overload coupling on flywheel............................................................................................... 273

15 Malfunctions - Causes and Remedies..............................................................................................274

15.1 Special Safety Instructions ............................................................................................................ 274

15.2 General malfunctions..................................................................................................................... 275

15.3 Malfunctions on the knotter............................................................................................................ 276

15.3.1 Single knotter......................................................................................................................... 276

15.3.2 Double knotter........................................................................................................................ 279

15.4 Troubleshooting in the central lubrication...................................................................................... 290

16 Appendix .............................................................................................................................................292

16.1 Hydraulic System Circuit Diagrams............................................................................................... 292

16.2 Working hydraulics for Medium Version Electronics ..................................................................... 292

16.3 Working hydraulics for Comfort version electronics ...................................................................... 294

16.4 On-board Hydraulics for Medium Version Electronics................................................................... 295

16.5 On-board Hydraulics for Comfort Version Electronics................................................................... 296

16.6 Electrical circuit diagram................................................................................................................ 297

Foreword

12

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Introduction

13

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2 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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2.1 Purpose of Use

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The BiG PACK balers are balers with a “Variable Feeding System”. They produce highly

compacted and dimensionally stable big bales with a length of 1.0 to 2.7 m under all conditions.

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The baler serves for intake and pressing of agricultural crops formed in swathes such as hay,

straw and grass silage.

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WARNING! – Intake and baling of pressing material not mentioned!

Effect: Damage to the machine

Collecting and baling materials that are not cited here is permitted only in agreement with the

manufacturer. The basic requirements in any case are swath form loading of the crops and

automatic intake by the Pick-up as it passes over them.

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2.2 Validity

These operating instructions apply to Big Pack Balers of the types:

BiG PACK 890 / XC, BiG PACK 1270 / XC / MultiBale, BiG PACK 1290 / XC and

BiG PACK 1290 HDP / XC.

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2.2.1 Contact

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Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: info.ldm@krone.de

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Introduction

14

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2.3 Identification Plate

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BPXC0100

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10 D-48480 Spelle

Made in

Germany

Fig. 1

The machine data are located on the type plate (1). This is located on right-hand side of the

machine.

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2.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or

rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, vehicle ID number and the year of manufacture : To ensure that these data are

always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure

safety. The use of spare parts, accessories and other devices which are not manufactured,

tested or approved by KRONE will result in the revoking of the liability for damages resulting

thereof.

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Introduction

15

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2.5 Intended Use

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The Big Pack baler is built exclusively for customary use in agricultural work (intended use).

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Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear

the risk.

Operation in accordance with intended use also includes observing the operating, maintenance

and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt

proper operation. For this reason, unauthorised modifications shall exclude any liability of the

manufacturer for consequential damage.

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Introduction

16

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2.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

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2.6.1 BiG PACK 890 / XC

BiG PACK 890 BiG PACK 890 XC

Single axle Tandem Single axle Tandem

Permissible maximum speed [km/h] 40 km/h 50 km/h*

3

40 km/h 50 km/h*

3

Length of working position

(mm) 9180

Length of transport position (mm) 7930

Height (mm) 3075

Weight (kg) 6580 6950 7480 7850

Tyres 710/45-22.5 500/50-17

550/45-22,5

620/40 R22,5 700/45-22.5 500/50-17

550/45-22,5

620/40 R22,5

Width (mm) 2600 2550

2600

2670 2600 2550

2600

2670

Track width (mm) 1820 2040 1820 2040

Bale channel chamber Height (mm)

Width (mm) 900

800

Baling length (mm) from 1000 to 2700 (continuously adjustable)

Scattering width (mm) 1950

No. of knotter apparatus 4

Power requirement 75 KW (102 PS) 90 KW (122 PS)

Cutting system (number of blades) - 16

Friction clutch drive 1800 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type clutch for cutting system - 7000 Nm

Packer overload coupling Cam-type clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

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*3) 50 km/h with braked tandem axle

40 km/h with unbraked tandem axle

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

17

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2.6.2 BiG PACK 1270 / XC

BiG PACK 1270

BiG PACK 1270 XC

Single axle Tandem Single axle Tandem

Permissible maximum speed [km/h] 40 km/h 50 km/h*

3

40 km/h 50 km/h*

3

Length working position (mm) 9180

Length transport position (mm) 7930

Height (mm) 2875

Weight (kg) 7240 7610 8430 8800

Tyres 710/45-22.5 500/50-17

550/45-22,5

620/40 R22,5 710/45-22.5 500/50-17

550/45-22,5

620/40 R22,5

Width (mm) 2995

Track width (mm) 2200 2250*

1

2350*

2

2200 2250*

1

2350*

2

Bale channel chamber Height (mm)

Width (mm)

700

1200

Baling length (mm) from 1000 to 2700 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatus 6

Power requirement 80 KW (109 PS) 95 KW (129 PS)

Cutting system (number of blades) - 26

Friction clutch drive 1800 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type clutch for cutting system - 7000 Nm

Packer overload coupling Cam-type clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

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*2) castor-steered

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*3) 50 km/h with braked tandem axle

40 km/h with unbraked tandem axle

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

18

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2.6.3 BiG PACK 1290 / XC

BiG PACK 1290 BiG PACK 1290 XC

Single axle Tandem Single axle Tandem

Permissible maximum speed [km/h] 40 km/h 50km/h*

3

40 km/h 50km/h*

3

Length working position (mm) 9180

Length of transport position (mm) 7930

Height (mm) 3075

Weight (kg) 7860 8230 9050 9420

Tyres 710/45-22.5 500/50-17

550/45-22,5

620/40 R22,5 710/45-22.5 500/50-17

550/45-22,5

620/40 R22,5

Width (mm) * 2995

Track width (mm) 2200 2250*

1

2350*

2

2200 2250*

1

2350*

2

Bale channel chamber Height (mm)

Width (mm) 900

1200

Baling length (mm) from 1000 to 2700 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatus 6

Power requirement 90 KW (122 PS) 105 KW (143 PS)

Cutting system (number of blades) - 26

Friction clutch drive 1800 Nm

Flywheel overload coupling Wedge release clutch 4500 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type clutch for cutting system - 7000 Nm

Packer overload coupling Cam-type clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

Pos: 8.28 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*1 Starr @ 17\m od_1236175318949 _78.doc @ 201713 *1) rigid

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*2) castor-steered

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*3) 50 km/h with braked tandem axle

40 km/h with unbraked tandem axle

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

19

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2.6.4 BiG PACK 1290 HDP / XC

BiG PACK 1290 HDP

BiG PACK 1290 HDP XC

Tandem Tandem

Permissible maximum speed [km/h] 50 km/h

Length working position (mm) 9940

Length of transport position (mm) 8850

Height (mm) 3110

Weight (kg) 10200 11500

Tyres 550/45-22,5

620/40 R 22.5 550/45-22,5

620/50 R 22.5

Width (mm) 2995

Track width (mm) 2250*

1

2350*

2

2250*

1

2400*

2

Bale channel chamber Height

(mm) Width (mm)

Length (mm)

900

1200

3500

Baling length (mm) from 1000 to 3200 (continuously adjustable)

Scattering width (mm) 2380

No. of knotter apparatus 6

Power requirement 130 KW (177 PS) 145 KW (197 PS)

Cutting system (number of blades) - 26

Friction clutch drive 3000 Nm

Flywheel overload coupling Wedge release clutch 8000 Nm

Pick-up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm

Cam-type clutch for cutting system - 7000 Nm

Packer overload coupling Cam-type clutch 14500 Nm

Needle connecting rod Shear screw M10 x 55 DIN 931-10.9

Pos: 8.34 /BA/Einleit ung/Technische Dat en/Grosspackenpr esse/*1 Starr @ 17\m od_1236175318949 _78.doc @ 201713 *1) rigid

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*2) castor-steered

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Note

The technical data specified in the table refer to the basic version of the machine in each case.

Deviations (e.g. due to additional attachments, etc.) are not included in this table.

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Introduction

20

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2.7 Lubricants

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2.7.1 Filling Quantities and Lubrication Designations for Gearboxes

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ENVIRONMENT! - Disposal and storage of lubricants

Effect: Environmental damage

• Store lubricants in eligible containers according to statutory provisions

• Dispose used lubricants according to statutory provisions

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ltr. Designation/brand Bio-degradable

lubricants

Main gearbox 890 15,5

SAE 90 GL 4 or

Esso-Spartan EP 150

Shell Omala Oil 150

Fuchs - EP 85 W90

Castrol EPX 90

on request

Main gearbox 1270 / 1290 16.7

Main gearbox 12130 / 1290 HDP 35

Packer gearbox 4